CN221329156U - Heating module and electrical equipment - Google Patents

Heating module and electrical equipment Download PDF

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Publication number
CN221329156U
CN221329156U CN202322934807.XU CN202322934807U CN221329156U CN 221329156 U CN221329156 U CN 221329156U CN 202322934807 U CN202322934807 U CN 202322934807U CN 221329156 U CN221329156 U CN 221329156U
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China
Prior art keywords
magnet
hole
magnet ring
heating module
bracket
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Active
Application number
CN202322934807.XU
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Chinese (zh)
Inventor
江德勇
江太阳
王云峰
苏畅
郑量
莫业辉
曾露添
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Foshan Shunde Midea Electrical Heating Appliances Manufacturing Co Ltd
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Foshan Shunde Midea Electrical Heating Appliances Manufacturing Co Ltd
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Abstract

The application discloses a heating module and electrical equipment. The magnet ring is arranged at one side of the coil, and is provided with a first through hole which penetrates through two opposite sides of the magnet ring; the magnet ring includes a plurality of magnet portions that are sequentially arranged to circumferentially define a first through hole. Wherein, in the plurality of magnet parts, at least two magnet parts are arranged at intervals in the circumferential direction of the first through hole, so that a gap is formed between the two magnet parts arranged at intervals, and the gap is communicated with the first through hole; among the plurality of magnet portions, there are at least two adjacent end portions of the adjacent magnet portions that are fitted to each other. According to the application, the plurality of magnet parts are spliced into the magnet ring, so that the manufacturing cost of the magnet ring can be reduced, and the service life of the magnet ring is prolonged.

Description

Heating module and electrical equipment
Technical Field
The application relates to the technical field of cooking appliances, in particular to a heating module and electrical equipment.
Background
The whole-area multi-head stove is an electromagnetic heating device with a plurality of coil panels, and the coil panels are uniformly arranged in the whole-area multi-head stove, so that when a pot to be heated is placed on the whole-area multi-head stove, one or more coil panels are arranged correspondingly to heat the pot to be heated.
In the existing full-area multi-burner, the number of coil panels is generally greater than or equal to 30. Wherein, every coil panel all includes coil and magnetic stripe, and the magnetic stripe sets up in the coil one side that deviates from the pan, and it can play the effect of gathering to the magnetic line of force, improves the work efficiency of coil panel. In particular, the magnetic strip is typically made in one piece (e.g., a ring-like structure provided with notches) for heating energy efficiency of the coil disk.
However, in the actual processing process of the magnetic stripe, the problems of high manufacturing cost, easy breakage of the magnetic stripe and the like exist.
Disclosure of utility model
The embodiment of the application provides a heating module and electrical equipment.
According to a first aspect of the present application, an embodiment of the present application provides a heating module, which includes a coil and a magnet ring, wherein the coil is used for realizing a heating effect under current excitation. The magnet ring is arranged at one side of the coil, and is provided with a first through hole which penetrates through two opposite sides of the magnet ring; the magnet ring includes a plurality of magnet portions that are sequentially arranged to circumferentially define a first through hole. Wherein, in the plurality of magnet parts, at least two magnet parts are arranged at intervals in the circumferential direction of the first through hole, so that a gap is formed between the two magnet parts arranged at intervals, and the gap is communicated with the first through hole; among the plurality of magnet portions, there are at least two adjacent end portions of the adjacent magnet portions that are fitted to each other.
In some alternative embodiments, the plurality of magnet portions includes a first magnet portion and a second magnet portion that are disposed at intervals in a circumferential direction of the first through hole, a gap is disposed between the first magnet portion and the second magnet portion, and the gap is disposed extending in a radial direction of the first through hole.
In some alternative embodiments, the first magnet portion includes a first end and a second end, and the second magnet portion includes a third end and a fourth end; the gap is positioned between the first end and the third end, and the second end and the fourth end are embedded.
In some alternative embodiments, the first magnet portion includes a body portion and a protrusion located at the second end and protruding relative to the body portion; the fourth end is provided with a containing groove, and the protruding part is embedded into the containing groove.
In some alternative embodiments, the fitting structure between the end portions of the two magnet portions fitted to each other is layered on each other in the axial direction of the first through hole.
In some alternative embodiments, the surrounding structure formed by the plurality of magnet portions surrounding the first through hole is circular or polygonal.
In some alternative embodiments, the heating module further comprises a first bracket and a second bracket; the first bracket and the second bracket are respectively positioned at two opposite sides of the magnet ring, and are connected with each other to fix the magnet ring; the coil is arranged on the first bracket.
In some alternative embodiments, the first bracket is provided with a fixing groove, the fixing groove is circumferentially arranged along the first bracket, and the coil is wound in the fixing groove.
In some alternative embodiments, the second bracket is provided with a second through hole which is coaxial with and communicates with the first through hole; the first support comprises a first cover portion and a first connecting portion, the first cover portion is arranged on one side, deviating from the second support, of the magnet ring, the first connecting portion is connected to the first cover portion, and the first through hole and the second through hole are sequentially penetrated to be connected with the second support in a clamping and matching mode.
In some alternative embodiments, the magnet ring is provided with a first fixing hole, and the first fixing hole is arranged on one side of the magnet ring facing the second bracket; the second bracket comprises a second cover part and a fixing part, wherein the fixing part is positioned at one side of the second cover part facing the magnet ring and protrudes relative to the second cover part so as to be embedded into the first fixing hole.
In some alternative embodiments, the number of the first fixing holes is a plurality, and the plurality of the first fixing holes are circumferentially arranged on one side of the magnet ring facing the second bracket; the fixed part is a plurality of, and a plurality of fixed parts are located the second and close one side that the portion faced the magnet ring, and with a plurality of first fixed orifices one-to-one.
In some alternative embodiments, the magnet ring is provided with a second fixing hole; the second bracket is provided with a third fixing hole which is coaxial with and communicated with the second fixing hole; the first support comprises a first cover portion and a second connecting portion, the first cover portion is arranged on one side, deviating from the second support, of the magnet ring, the second connecting portion is connected to the first cover portion, and the second fixing hole and the third fixing hole are sequentially penetrated through and connected with the second support in a clamping and matching mode.
In some alternative embodiments, the second connecting portion sequentially penetrates through the second fixing hole and the third fixing hole, and the tail end of the second connecting portion is exposed at one side, away from the magnet ring, of the second support, and is connected through hot melting to form a limiting portion, and the limiting portion abuts against or is connected to one side, away from the magnet ring, of the second support.
According to a second aspect of the present application, an embodiment of the present application further provides an electrical apparatus, where the electrical apparatus includes a housing and the heating module, and the heating module is disposed in the housing.
The application provides a heating module and electrical equipment. Wherein, the magnet ring is disposed at one side of the coil, and may include a plurality of magnet portions sequentially arranged to surround and define the first through hole. Specifically, among the plurality of magnet portions, there are at least two adjacent end portions of the adjacent magnet portions that are fitted to each other.
Therefore, the magnet ring in the present application is defined by a plurality of magnet portions (for example, the magnet ring may be formed by sequentially splicing and fitting a plurality of magnet portions). In one aspect, the present application may reduce the cost of manufacturing the magnet ring. For example, in the case that the magnet ring is manufactured into an integral structure, the magnet ring needs to be pressed and molded by a large-tonnage machine, and when the magnet ring is manufactured, a plurality of magnet parts can be pressed by a small-tonnage machine, and then the plurality of magnet parts are spliced into the magnet ring, so that the manufacturing cost is reduced. On the other hand, as the magnet ring is formed by splicing a plurality of magnet parts, the occurrence probability of the crushing event of the magnet ring in the transportation and assembly processes can be reduced, and the service life of the magnet ring is prolonged.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of an electrical device according to an embodiment of the present application.
Fig. 2 is a schematic structural diagram of a heating module of the electrical apparatus in fig. 1.
Fig. 3 is a schematic diagram of an exploded structure of the heating module of the electrical apparatus of fig. 1.
Fig. 4 is a schematic view of a structure of a magnet ring of the heating module of fig. 3 in a combined state.
Fig. 5 is a schematic view of another structure of the magnet ring of the heating module of fig. 2 in a combined state.
Fig. 6 is a schematic view of a fitting structure between end portions of two magnet portions of the magnet ring of fig. 4 fitted to each other.
Fig. 7 is another schematic view of a fitting structure between end portions of two magnet portions of the magnet ring of fig. 4 fitted to each other.
Fig. 8 is a schematic view of the magnet ring of the heating module of fig. 3 in a separated state.
Fig. 9 is a schematic diagram of another exploded structure of the heating module of the electrical device of fig. 1.
Fig. 10 is a schematic perspective view of the heating module of fig. 9.
Fig. 11 is a schematic view of still another exploded structure of the heating module of the electrical device of fig. 1.
Fig. 12 is a schematic perspective view of the heating module of fig. 11.
Detailed Description
In order to enable those skilled in the art to better understand the present application, the following description will make clear and complete descriptions of the technical solutions according to the embodiments of the present application with reference to the accompanying drawings. It will be apparent that the described embodiments are only some, but not all, embodiments of the application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
The embodiment of the application provides a heating module 100 and an electrical device 200 provided with the heating module 100. The electric appliance 200 is a device for heating a cooker placed above the electric appliance 200 based on electromagnetic induction phenomenon, for example, the electric appliance 200 may be a full range multi-burner range, an induction cooker, or the like. The structure of the electric device 200 will be described herein by taking a full-area multi-burner range as an example.
Referring to fig. 1, an electrical apparatus 200 may include a housing 210, a functional panel 230, and the heating module 100 described above. The functional panel 230 is disposed on an outer surface of the housing 210, and is configured to receive a control operation of a user, and the heating module 100 is disposed inside the housing 210 and electrically connected to the functional panel 230, so as to perform a work according to the control operation received by the functional panel 230, where the control operation may include an opening operation, a timing operation, a heating mode selection operation, and so on.
In some possible embodiments, the housing 210 may include a first housing portion (not shown in the drawings) and a second housing portion (not shown in the drawings), where the first housing portion and the second housing portion are covered with each other to form a receiving space for placing the heating module 100, that is, the housing 210 plays a role in protecting and receiving the heating module 100. Wherein, a fixing structure may be disposed in the first housing portion, and the fixing structure is used for fixing a part of the structure of the heating module 100. Specifically, the securing structure includes, but is not limited to, a securing slot, a clip (e.g., a resilient clip), and the like. The outer surface of the second housing part is provided with a mounting groove for mounting the functional panel 230.
The function panel 230 may be a touch screen that may be provided with one or more virtual controls. The function panel 230 may also include one or more physical buttons, where the virtual control or the physical buttons generate corresponding control signals to control the heating module 100 to operate under the triggering of the control operation of the user.
In this embodiment, the heating module 100 is configured to generate an alternating magnetic field with a direction that continuously changes under the excitation of an alternating current, so that a vortex current is generated in a metal conductor (for example, a pot placed on the electrical apparatus 200) in the alternating magnetic field, and then the metal conductor is heated under the action of the vortex current. Specifically, the number of the heating modules 100 may be plural, and the plurality of heating modules 100 are disposed inside the housing 210 according to a certain arrangement manner, so that when the cooker is placed in the electrical apparatus 200, at least one heating module 100 is corresponding to the cooker for heating the cooker. Therefore, the pot can be more flexible when placed on the electric device 200. Specifically, the number of the heating modules 100 may be greater than or equal to 30, for example, the number of the heating modules 100 is 40, 60, 80, etc. In the embodiment shown in fig. 1, the number of the heating modules 100 is 50, 50 heating modules 100 are arranged in 10 columns, and 10 columns of heating modules 100 are sequentially arranged at intervals in the length direction of the electrical apparatus 200. The virtual coil 250 is a possible placement position of the pot, and when the pot is placed on the placement position, there is a heating module No. 1, a heating module No. 2, a heating module No. 6, a heating module No. 7, a heating module No. 8, a heating module No. 12, a heating module No. 13, a heating module No. 14, a heating module No. 17, and a heating module No. 18 for heating the pot.
Referring to fig. 2 to 4, the heating module 100 may include a coil 10 and a magnet ring 30, the coil 10 being configured to perform a heating function under current excitation. The magnet ring 30 is disposed at one side of the coil 10, and is provided with a first through hole 300, and the first through hole 300 penetrates opposite sides of the magnet ring 30. The magnet ring 30 may include a plurality of magnet portions 320, the plurality of magnet portions 320 being sequentially arranged to circumferentially define the first through-hole 300. Among the plurality of magnet portions 320, there are at least two magnet portions 320 disposed at intervals in the circumferential direction of the first through hole 300 such that a gap 340 is formed between the two spaced magnet portions 320, the gap 340 communicating with the first through hole 300. Of the plurality of magnet portions 320, there are at least two adjacent end portions 3200 of the adjacent magnet portions 320 that are fitted to each other.
Therefore, the magnet ring 30 in the present embodiment is formed by a plurality of magnet portions 320 in common (for example, the plurality of magnet portions 320 may be sequentially joined and fitted). In one aspect, the present embodiment can simplify the manufacturing process of the magnet ring 30 and reduce the manufacturing cost of the magnet ring 30. For example, in the case of manufacturing the magnet ring into a single structure, it is necessary to press the magnet ring into a shape by a large-tonnage machine, but in the present application, when manufacturing the magnet ring 30, a plurality of magnet portions 320 can be pressed by a small-tonnage machine, and then the plurality of magnet portions 320 are spliced into the magnet ring 30, so that the manufacturing cost is reduced. On the other hand, since the magnet ring 30 is formed by splicing the plurality of magnet portions 320, the occurrence probability of the breakage event of the magnet ring 30 during transportation and assembly can be reduced, and the service life of the magnet ring 30 can be improved.
Further, after the plurality of magnet portions 320 are spliced into the magnet ring 30, there may be a gap 340 communicating with the first through hole 300, that is, the magnet ring 30 is not a complete ring structure. The existence of the gap 340 makes the magnet ring 30 in an alternating magnetic field, and the magnetic force lines inside the magnet ring 30 cannot form a closed loop, so as to prevent heat generated inside the magnet ring 30 and ensure normal use of the magnet ring 30.
Here, the electrical apparatus 200 in the present embodiment adopts a mode of heating by a plurality of heating modules 100, so that the volume of a single heating module 100 is small. After the plurality of magnet portions 320 are spliced into the magnet ring 30, a gap 340 may be formed between two adjacent magnet portions 320, and the number of gaps 340 may be one or more. In order to ensure that the single heating module 100 has better working efficiency, at least two magnet portions 320 of the plurality of magnet portions 320 are spliced to reduce the number of gaps 340 as much as possible, so that the spliced magnet ring 30 can approach the magnetism collecting effect of the whole magnet ring, and further the working efficiency of the single heating module 100 is ensured.
The components of the heating module 100 are described in detail below.
In this embodiment, the coil 10 is generally annular (e.g., circular, polygonal, etc.) for heating under current excitation. For example, two ends of the coil 10 may be connected in an inverter circuit (e.g., a single-phase half-bridge inverter circuit, a single-phase full-bridge inverter circuit, etc.), so that an alternating current is generated in the coil 10 under the control of the inverter circuit, thereby forming an alternating magnetic field for heating the metal conductor. Specifically, the coil 10 may be wound from an enamel wire along a designated center.
In the present embodiment, the magnet ring 30 is substantially annular (e.g., annular, polygonal, etc.), and is disposed at one side of the coil 10, and can be used to gather magnetic lines of force, so as to improve the working efficiency of the heating module 100. When the heating module 100 is disposed in the electrical apparatus 200, the electrical apparatus 200 may be provided with a carrying surface for carrying a pot, and the magnet ring 30 is disposed on a side of the coil 10 away from the carrying surface. In particular, the magnet ring 30 may be made of ferrite magnetic material.
In the present embodiment, the magnet ring 30 may include a plurality of magnet portions 320, and the plurality of magnet portions 320 are sequentially arranged to surround the first through hole 300. Among the plurality of magnet portions 320, there are at least two magnet portions 320 disposed at intervals in the circumferential direction of the first through hole 300 such that a gap 340 is formed between the two spaced magnet portions 320, the gap 340 communicating with the first through hole 300. Of the plurality of magnet portions 320, there are at least two adjacent end portions 3200 of the adjacent magnet portions 320 that are fitted to each other.
In some possible embodiments, the number of the gaps 340 may be one, that is, only two ends of the magnet portions 320 are spaced apart from each other in the plurality of magnet portions 320, and the plurality of magnet portions 320 may form a ring structure that is continuous with each other, so that the spliced magnet ring 30 may approach the magnetism collecting effect of the whole magnet ring, and further the working efficiency of the heating module 100 is ensured.
In other possible embodiments, the number of gaps 340 may be plural, and the number of gaps 340 is smaller than the number of magnet portions 320, that is, there are ends of at least two magnet portions 320 that are fitted to each other among the plurality of magnet portions 320. For example, in the case where the number of the magnet portions 320 is three, one end portion of two of the magnet portions 320 is fitted to each other, and the end portion of the remaining one of the magnet portions 320 is spaced apart from the end portions of the other two of the magnet portions 320, respectively, to form two gaps 340, respectively.
Specifically, the number of the magnet portions 320 may be 2, 3, 4, etc., and the number of the magnet portions 320 and the splicing manner of the plurality of magnet portions 320 are not particularly limited in this embodiment.
In some possible embodiments, as shown in fig. 4, the surrounding structure formed by the plurality of magnet portions 320 surrounding the first through hole 300 is circular, that is, the outer contour of the magnet ring 30 is substantially circular. In this case, the coil 10 may be wound into a circular shape, and the projection area of the coil 10 in the axial direction of the first through hole 300 is substantially the same as the projection area of the magnet ring 30 in the axial direction of the first through hole 300, so that the magnet ring 30 can sufficiently gather magnetic lines of force on one side of the coil 10, thereby ensuring the working efficiency of the heating module 100. In addition, the outer contours of the coil 10 and the magnet ring 30 are circular, so that the stress of the coil 10 and the magnet ring 30 is more uniform, and the mechanical strength is higher.
In other possible embodiments, referring to fig. 5, the surrounding structure formed by the plurality of magnet portions 320 surrounding the first through hole 300 is polygonal, for example, pentagonal, hexagonal, etc., that is, the outer contour of the magnet ring 30 is substantially polygonal. Therefore, the outer contour of the heating module 100 provided with the magnet ring 30 may be also provided in a polygonal shape, and when a plurality of heating modules 100 are arranged inside the electric device 200, adjacent sides of adjacent heating modules 100 may be attached to each other. Compared with the circular heating module 100, the polygonal heating module 100 can reduce gaps when being arranged, so that the plurality of heating modules 100 are more compact when being arranged, and further the heating efficiency of the cooker is improved. Specifically, the surrounding structure formed by the plurality of magnet portions 320 surrounding the first through hole 300 may be a regular polygon, for example, a regular pentagon, a regular hexagon, or the like.
In some possible embodiments, the fitting structure between the end portions 3200 of the two magnet portions 320 fitted to each other is laminated to each other in the axial direction of the first through hole 300. The above-mentioned "fitting structures are stacked on top of each other" is understood to mean that the two end portions 3200 are provided with structures nested with each other, for example, by means of grooves, recesses and the like, and structures cooperating with protrusions and protrusions. For example, one of the ends 3200 may be embedded within the other end 3200. In the present embodiment, at least a part of the structure of one end portion 3200 and at least a part of the structure of the other end portion 3200 overlap in the axial direction of the first through hole 300, so that the surfaces of the two end portions 3200 can be bonded to each other, thereby ensuring the connection reliability between the two magnet portions 320. Referring to fig. 6 and 7, fig. 6 and 7 show two possible embodiments of the "fitting structure", respectively.
The specific structure of the magnet portion 320 will be described below taking the number of the magnet portions 320 as two as an example.
Referring to fig. 8, the plurality of magnet portions 320 may include a first magnet portion 3210 and a second magnet portion 3230, and the first magnet portion 3210 and the second magnet portion 3230 may have a semicircular shape, respectively. The first magnet portions 3210 and the second magnet portions 3230 are disposed at intervals in the circumferential direction of the first through hole 300, and a gap 340 is disposed between the first magnet portions 3210 and the second magnet portions 3230, and the gap 340 extends in the radial direction of the first through hole 300.
In this embodiment, the first magnet portion 3210 may include a first end portion 3212 and a second end portion 3214, and the first end portion 3212 and the second end portion 3214 are located at both ends of the first magnet portion 3210, respectively. The second magnet portion 3230 includes a third end portion 3232 and a fourth end portion 3234, the third end portion 3232 and the fourth end portion 3234 being located at both ends of the second magnet portion 3230, respectively. Wherein the gap 340 is located between the first and third ends 3212, 3232, i.e., the first and third ends 3212, 3232 are oppositely spaced apart to define the gap 340.
The second end portion 3214 and the fourth end portion 3234 are fitted. Specifically, the first magnet portion 3210 may include a body portion 3216 and a protrusion portion 3218, and the body portion 3216 and the protrusion portion 3218 may be an integrally formed structure. The protruding portion 3218 is located at the second end portion 3214 and protrudes with respect to the body portion 3216, and a height difference exists between the protruding portion 3218 and the body portion 3216 on the annulus of the magnet ring 30, such that the second end portion 3214 is substantially in a "step-like" configuration. Specifically, the protrusion 3218 is substantially recessed relative to the body 321, which recess may be used to accommodate a portion of the structure of the fourth end 3234. The fourth end portion 3234 is provided with a receiving groove 3236, and the protruding portion 3218 is fitted into the receiving groove 3236 so that the surfaces of the second end portion 3214 and the fourth end portion 3234 are fitted to each other, ensuring connection reliability between the first magnet portion 3210 and the second magnet portion 3230.
It will be appreciated that there is also a recess 3219 in the second end portion 3214 and a protrusion 3236 on the fourth end portion 3234 that mates with the recess 3219, the protrusion 3236 also engaging the recess 3219 when the protrusion 3218 is received in the receiving recess 3236, such that the second and fourth end portions 3214, 3234 are of complementary but identical configuration. Therefore, the first magnet portion 3210 and the second magnet portion 3230 shown in fig. 8 have substantially the same or symmetrical shape, which simplifies the manufacturing difficulty of the magnet portion 320 and reduces the manufacturing cost of the magnet portion 320. Specifically, when two magnet portions 320 with substantially the same or symmetrical shape are spliced into the magnet ring 30, only one of the magnet portions 320 needs to be turned over, and then the two end portions 3200 provided with the protrusions are spliced, so that the splicing process of the magnet ring 30 is simpler and more convenient.
In this embodiment, the heating module 100 may further include a first bracket 50 and a second bracket 70, and the first bracket 50 and the second bracket 70 serve to fix and protect the coil 10 and the magnet ring 30. Wherein the first bracket 50 and the second bracket 70 are respectively located at opposite sides of the magnet ring 30 such that the first bracket 50, the magnet ring 30 and the second bracket 70 are sequentially stacked in an axial direction of the first through hole 300, and the first bracket 50 and the second bracket 70 are connected to each other to fix the magnet ring 30.
Referring to fig. 9 and 10, the first bracket 50 is generally in the shape of a cover, and is disposed on a side of the magnet ring 30 facing away from the second bracket 70, so as to protect the magnet ring 30. Specifically, the first bracket 50 may include a first cover 520, where the first cover 520 is substantially annular (e.g., circular, polygonal, etc.), and is disposed on a side of the magnet ring 30 facing away from the second bracket 70. Specifically, the shape of the first cover 520 may be substantially the same as the shape of the magnet ring 30, and the projection of the first cover 520 in the axial direction of the first through hole 300 may substantially cover the magnet ring 30.
In this embodiment, the coil 10 may be disposed on the first bracket 50, and the first bracket 50 plays a role of fixing the coil 10. In some possible embodiments, the first covering portion 520 may be provided with a fixing groove 500, the fixing groove 500 being circumferentially disposed along the first covering portion 520, and the coil 10 being wound in the fixing groove 500. Specifically, the fixing groove 500 may be disposed at a sidewall of the first covering portion 520, and a groove depth of the fixing groove 500 may be greater than or equal to a radial length of the coil 10, so that the coil 10 may be completely wound in the fixing groove 500, thereby providing sufficient protection for the coil 10. In other possible embodiments, a receiving cavity may be disposed on one side of the first cover portion 520, and the wound coil 10 may be embedded in the receiving cavity, and the specific arrangement manner of the coil 10 is not limited in this embodiment.
The second bracket 70 is substantially in the shape of a cover, and is disposed on a side of the magnet ring 30 facing away from the first bracket 50, and can serve as a support for the magnet ring 30. Specifically, the second bracket 70 may include a second cover portion 720 and a support portion 740, wherein the second cover portion 720 is substantially annular (e.g., circular, polygonal, etc.) disposed on a side of the magnet ring 30 facing away from the first bracket 50. Specifically, the shape of the second cover 720 may be substantially the same as the shape of the magnet ring 30, and the projection of the second cover 720 in the axial direction of the first through hole 300 may substantially cover the magnet ring 30. Therefore, the present embodiment fixes the magnet ring 30 by the first and second cover parts 520 and 720 being fastened to each other.
The support portion 740 is disposed on a side of the second cover portion 720 facing away from the magnet ring 30, and serves to support the second cover portion 720, the magnet ring 30, the first bracket 50, and the coil 10. The supporting portion 740 and the second covering portion 720 may be integrally formed, so that the overall structure of the second bracket 70 is more firm and reliable. The number of the supporting portions 740 may be plural, and the plurality of supporting portions 740 are disposed at intervals along the circumferential direction of the second covering portion 720. Specifically, the support 740 may be a support column. When the heating module 100 is installed inside the electrical equipment 100, the air gap exists between the second cover portion 720 and the bottom wall of the electrical equipment 100 due to the existence of the support column, so that the heat dissipation efficiency of the heating module 100 is improved, and the service life of the heating module 100 is ensured.
In some possible embodiments, the first bracket 50 may further include a first connection part 540, and the first connection part 540 is connected to a side of the first cover part 520 facing the magnet ring 30. The first connection part 540 and the first bracket 50 may be integrally formed, so that the overall structure of the first bracket 50 is more firm and reliable. Specifically, the first connection portion 540 may be a snap structure for snap-fit connection with the second bracket 70. Specifically, the second bracket 70 may be provided with a second through hole 700, and the second through hole 700 is coaxial with and communicates with the first through hole 300. The first connection part 540 sequentially penetrates through the first through hole 300 and the second through hole 700 to be in clamping fit connection with the second bracket 70. Therefore, in the present embodiment, the first bracket 50 and the second bracket 70 are detachably connected, for example, when the heating module 100 needs to be disassembled, the second bracket 70 and the first bracket 50 can be separated only by pushing the fastening structure towards one side of the axis direction of the first through hole 300, so as to improve the convenience of replacing the magnet ring 30.
In the embodiment shown in fig. 9, the magnet ring 30 may further be provided with a first fixing hole 301, and the first fixing hole 301 may be provided at a side of the magnet ring 30 facing the second bracket 70, and the first fixing hole 301 may penetrate through opposite sides of the magnet ring 30. The second bracket 70 may further include a fixing portion 760, where the fixing portion 760 is located at a side of the second cover portion 720 facing the magnet ring 30 and protrudes with respect to the second cover portion 720 to be inserted into the first fixing hole 301. Specifically, the fixing portion 760 and the second cover portion 720 may be integrally formed structures. Therefore, the fixing portion 760 in the present embodiment can play a role in fixing and limiting the magnet ring 30, preventing the magnet ring 30 from sliding out between the second bracket 70 and the first bracket 50, and improving the stability of the overall structure of the heating module 100.
Specifically, the number of the first fixing holes 301 may be plural, and the plurality of first fixing holes 301 are circumferentially disposed at a side of the magnet ring 30 facing the second bracket 70. In fig. 9, the number of the first fixing holes 301 is 4. Similarly, the number of the fixing portions 760 may be plural, and the plurality of fixing portions 760 are located on the side of the second cover portion 720 facing the magnet ring 30 and correspond to the plurality of first fixing holes 301 one by one. The magnet ring 30 can be stably mounted above the second bracket 70 by providing a plurality of fixing portions 760.
Therefore, when the first bracket 50, the magnet ring 30 and the second bracket 70 are mounted, the magnet ring 30 is mounted on the second bracket 70 based on the plurality of first fixing holes 301 on the magnet ring 30 after the plurality of magnet portions 320 are spliced into the magnet ring 30, and finally the first bracket 50 is covered, so that the first connection portion 540 of the first bracket 50 is connected with the second bracket 70 in a clamping fit.
In other possible embodiments, referring to fig. 11 and 12, the magnet ring 30 may be provided with second fixing holes 302, the second fixing holes 302 penetrating opposite sides of the magnet ring 30. The second bracket 70 may be provided with a third fixing hole 701, the third fixing hole 701 penetrates opposite sides of the second cover 720, and the third fixing hole 701 is coaxial with and communicates with the second fixing hole 302. The first bracket 50 may further include a second connection portion 560, and the second connection portion 560 is connected to a side of the first cover portion 520 facing the magnet ring 30, and in particular, the second connection portion 560 and the first cover portion 520 may be an integrally formed structure. The second connecting portion 560 sequentially passes through the second fixing hole 302 and the third fixing hole 701 to be in clamping fit connection with the second bracket 70.
As an embodiment, the second connection portion 560 sequentially penetrates through the second fixing hole 302 and the third fixing hole 701, and the end of the second connection portion 560 is exposed at one side of the second bracket 70 facing away from the magnet ring 30, and forms a limiting portion 5600 by thermal fusion, wherein the limiting portion 5600 abuts against or is connected to one side of the second bracket 70 facing away from the magnet ring 30. Therefore, the second bracket 70 and the first bracket 50 in the present embodiment are fixedly connected, and the second connecting portion 560 can also play a role in fixing and limiting the magnet ring 30, so as to prevent the magnet ring 30 from sliding out from between the second bracket 70 and the first bracket 50, and improve the stability of the overall structure of the heating module 100.
As another embodiment, the second connection portion 560 may include an extension member and a nut member (not shown). One end of the extension member is connected to one side of the first cover portion 520 facing the magnet ring 30, the extension member sequentially penetrates through the second fixing hole 302 and the third fixing hole 701, the other end of the extension member is exposed at one side of the second bracket 70 facing away from the magnet ring 30, threads are formed on the extension member, and the nut member is in threaded connection with the other end of the extension member so as to fix the second bracket 70 and the first bracket 50.
The embodiment of the application provides a heating module 100 and an electrical device 200 provided with the heating module 100. The heating module 100 may include a coil 10 and a magnet ring 30, the coil 10 being configured to perform a heating function under current excitation. The magnet ring 30 is disposed at one side of the coil 10, and is provided with a first through hole 300, and the first through hole 300 penetrates opposite sides of the magnet ring 30. The magnet ring 30 may include a plurality of magnet portions 320, the plurality of magnet portions 320 being sequentially arranged to circumferentially define the first through-hole 300. Among the plurality of magnet portions 320, there are at least two magnet portions 320 disposed at intervals in the circumferential direction of the first through hole 300 such that a gap 340 is formed between the two spaced magnet portions 320, the gap 340 communicating with the first through hole 300. Of the plurality of magnet portions 320, there are at least two adjacent end portions 3200 of the adjacent magnet portions 320 that are fitted to each other.
Therefore, the magnet ring 30 in the present embodiment is defined by the plurality of magnet portions 320 (for example, may be formed by sequentially splicing and fitting the plurality of magnet portions 320). In one aspect, the present embodiment can simplify the manufacturing process of the magnet ring 30 and reduce the manufacturing cost of the magnet ring 30. For example, in the case of manufacturing the magnet ring into a single structure, it is necessary to press the magnet ring into a shape by a large-tonnage machine, but in the present application, when manufacturing the magnet ring 30, a plurality of magnet portions 320 can be pressed by a small-tonnage machine, and then the plurality of magnet portions 320 are spliced into the magnet ring 30, so that the manufacturing cost is reduced. On the other hand, since the magnet ring 30 is formed by splicing the plurality of magnet portions 320, the occurrence probability of the breakage event of the magnet ring 30 during transportation and assembly can be reduced, and the service life of the magnet ring 30 can be improved.
In the description of the present application, certain terms are used throughout the description and claims to refer to particular components. Those of skill in the art will appreciate that a hardware manufacturer may refer to the same component by different names. The description and claims do not take the difference in name as a way of distinguishing between components, but rather take the difference in functionality of the components as a criterion for distinguishing. As used throughout the specification and claims, the word "comprise" and "comprises" are to be construed as "including, but not limited to"; by "substantially" is meant that a person skilled in the art can solve the technical problem within a certain error range, essentially achieving the technical effect.
In the description of the present application, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "inner," and the like indicate orientation or positional relationships based on those shown in the drawings, and are merely for convenience of description of the application, but do not indicate or imply that the referenced or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the application.
In the present application, the terms "mounted," "connected," "secured," and the like are to be construed broadly, unless otherwise specifically indicated or defined. For example, the connection can be fixed connection, detachable connection or integral connection; can be mechanically or electrically connected; the connection may be direct, indirect via an intermediate medium, or communication between two elements, or only surface contact. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present application, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present application, and are not limiting; although the application has been described in detail with reference to the foregoing embodiments, it will be appreciated by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not drive the essence of the corresponding technical solutions to depart from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims (14)

1. A heating module, comprising:
A coil for effecting heating under current excitation; and
A magnet ring provided at one side of the coil; the magnet ring is provided with a first through hole which penetrates through two opposite sides of the magnet ring; the magnet ring comprises a plurality of magnet parts, and the plurality of magnet parts are sequentially arranged to surround and define the first through hole;
Wherein, in the plurality of magnet parts, at least two magnet parts are arranged at intervals in the circumferential direction of the first through hole, so that a gap is formed between the two magnet parts arranged at intervals, and the gap is communicated with the first through hole; among the plurality of magnet portions, adjacent end portions of at least two adjacent magnet portions are fitted to each other.
2. The heating module according to claim 1, wherein the plurality of magnet portions includes a first magnet portion and a second magnet portion that are disposed at intervals in a circumferential direction of the first through hole, the gap being disposed between the first magnet portion and the second magnet portion, the gap being disposed along a radial extension of the first through hole.
3. The heating module of claim 2, wherein the first magnet portion comprises a first end and a second end, and the second magnet portion comprises a third end and a fourth end; the gap is positioned between the first end and the third end, and the second end and the fourth end are embedded.
4. A heating module according to claim 3, wherein the first magnet portion comprises a body portion and a protrusion located at the second end portion and protruding relative to the body portion; the fourth end is provided with a containing groove, and the protruding part is embedded into the containing groove.
5. The heating module according to any one of claims 1 to 4, wherein fitting structures between ends of two of the magnet portions fitted to each other are laminated to each other in an axial direction of the first through hole.
6. The heating module according to any one of claims 1 to 4, wherein a surrounding structure formed by surrounding the first through hole with the plurality of magnet portions is a circle or a polygon.
7. The heating module of any one of claims 1 to 4, further comprising a first bracket and a second bracket; the first bracket and the second bracket are respectively positioned at two opposite sides of the magnet ring, and are connected with each other to fix the magnet ring;
the coil is arranged on the first bracket.
8. The heating module of claim 7, wherein the first bracket is provided with a fixing groove, the fixing groove is circumferentially arranged along the first bracket, and the coil is wound in the fixing groove.
9. The heating module of claim 7, wherein the second bracket is provided with a second through hole that is coaxial with and communicates with the first through hole; the first support comprises a first cover portion and a first connecting portion, the first cover portion is arranged on one side, deviating from the second support, of the magnet ring, the first connecting portion is connected to the first cover portion, and the first through hole and the second through hole penetrate through in sequence to be connected with the second support in a clamping and matching mode.
10. The heating module of claim 7, wherein the magnet ring is provided with a first fixing hole, the first fixing hole being provided at a side of the magnet ring facing the second bracket;
The second bracket comprises a second covering part and a fixing part, wherein the fixing part is positioned on one side of the second covering part facing the magnet ring and protrudes relative to the second covering part so as to be embedded into the first fixing hole.
11. The heating module of claim 10, wherein the number of first fixing holes is plural, and the plural first fixing holes are circumferentially arranged on a side of the magnet ring facing the second bracket;
The number of the fixing parts is multiple, and the fixing parts are located on one side, facing the magnet ring, of the second covering part and correspond to the first fixing holes one by one.
12. The heating module of claim 7, wherein the magnet ring is provided with a second securing hole; the second bracket is provided with a third fixing hole which is coaxial with and communicated with the second fixing hole;
The first support comprises a first cover portion and a second connecting portion, the first cover portion is arranged on one side, deviating from the second support, of the magnet ring, the second connecting portion is connected to the first cover portion, and the second fixing hole and the third fixing hole are sequentially penetrated through and connected with the second support in a clamping and matching mode.
13. The heating module of claim 12, wherein the second connecting portion sequentially penetrates through the second fixing hole and the third fixing hole, and a tail end of the second connecting portion is exposed at one side of the second support, which is away from the magnet ring, and forms a limiting portion through thermal melting, and the limiting portion abuts against or is connected to one side of the second support, which is away from the magnet ring.
14. An electrical device, comprising:
A housing; and
The heating module of any one of claims 1 to 13 disposed within the housing.
CN202322934807.XU 2023-10-31 Heating module and electrical equipment Active CN221329156U (en)

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CN221329156U true CN221329156U (en) 2024-07-12

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