CN221302441U - High-solid-content tank liquid detection anti-blocking device - Google Patents
High-solid-content tank liquid detection anti-blocking device Download PDFInfo
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- CN221302441U CN221302441U CN202323164368.5U CN202323164368U CN221302441U CN 221302441 U CN221302441 U CN 221302441U CN 202323164368 U CN202323164368 U CN 202323164368U CN 221302441 U CN221302441 U CN 221302441U
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- 239000007788 liquid Substances 0.000 title claims abstract description 93
- 238000001514 detection method Methods 0.000 title claims abstract description 35
- 238000010926 purge Methods 0.000 claims abstract description 79
- 239000007787 solid Substances 0.000 claims abstract description 33
- 239000010865 sewage Substances 0.000 claims abstract description 26
- 239000012530 fluid Substances 0.000 claims abstract description 13
- 238000007664 blowing Methods 0.000 claims description 31
- 238000003825 pressing Methods 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 8
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 abstract description 136
- 229910052759 nickel Inorganic materials 0.000 abstract description 68
- 239000013049 sediment Substances 0.000 abstract description 24
- 230000000694 effects Effects 0.000 abstract description 6
- 230000000903 blocking effect Effects 0.000 abstract description 5
- 230000002265 prevention Effects 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 32
- 239000002002 slurry Substances 0.000 description 23
- 238000010079 rubber tapping Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 9
- 230000008021 deposition Effects 0.000 description 7
- 238000007599 discharging Methods 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 6
- 239000007791 liquid phase Substances 0.000 description 6
- 239000002244 precipitate Substances 0.000 description 5
- 238000010408 sweeping Methods 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 4
- 238000010992 reflux Methods 0.000 description 4
- 238000005070 sampling Methods 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 210000002445 nipple Anatomy 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 210000001124 body fluid Anatomy 0.000 description 1
- 239000010839 body fluid Substances 0.000 description 1
- 239000010406 cathode material Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910001416 lithium ion Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- Measurement Of Levels Of Liquids Or Fluent Solid Materials (AREA)
Abstract
The present disclosure provides a high solids tank fluid detection anti-clogging device. The liquid level detection assembly of the high-solid-content tank liquid detection anti-blocking device comprises a low-pressure taking pipe, a liquid level transmitter and a high-pressure taking pipe which are sequentially connected, wherein the feeding end of the low-pressure taking pipe and the feeding end of the high-pressure taking pipe are both communicated with the high-solid-content tank; the discharge end of the low-pressure-taking pipe is communicated with the low-pressure sensing part of the liquid level transmitter, and the discharge end of the high-pressure-taking pipe is communicated with the high-pressure sensing part of the liquid level transmitter; the air source pipe is communicated with the high-pressure air source and the inner ring of the purging ring, the first end of the sewage pipe is connected with the sewage pool, the second end of the sewage pipe is communicated with the inner ring of the purging ring, the purging ring is arranged between the high-pressure sensing part of the liquid level transmitter and the discharge end of the high-pressure taking pipe, a user can observe the discharge rate or the blocking condition of the nickel ore pulp sediment through the sewage pipe, the sediment condition of the nickel ore pulp sediment in the high-pressure taking pipe is judged, and the nickel ore pulp sediment is timely removed through the purging ring to achieve the blocking prevention effect.
Description
Technical Field
The disclosure relates to the technical field of battery slurry preparation equipment, in particular to a high-solid-content tank liquid level detection anti-blocking device.
Background
Along with the explosive growth of new energy automobiles, the lithium ion battery is widely used as a power battery of the automobiles due to the advantages of high energy density, good charge and discharge stability, long cycle life and the like. Among them, nickel is an important raw material for preparing high nickel cathode materials, and its demand is also increasing.
In the production process of nickel raw materials, smelting of nickel ore mainly adopts a mode of smelting nickel ore pulp, the solid concentration of the nickel ore pulp is up to 30%, the nickel ore pulp has the characteristics of high viscosity, high temperature, strong corrosion and the like, nickel ore pulp sediment is easily formed in a pressure taking pipe of a liquid level meter in the use of pressure type liquid level measurement, the pressure taking pipe of the liquid level meter is easily blocked after excessive accumulation of the nickel ore pulp sediment, the accuracy of the liquid level meter is reduced or distorted, the inaccuracy of the liquid level meter can influence the production, and the nickel ore pulp sediment is also paid attention to some manufacturers.
As disclosed in chinese patent document CN202122626331.4, a liquid level meter anti-blocking device for chemical reaction tower comprises a reaction tower, an external pump, a liquid level meter and a liquid phase pressure-taking pipe, wherein one end of the liquid phase pressure-taking pipe is connected with the liquid level meter, the other end is connected with the reaction tower, one end of the reaction tower close to the liquid phase pressure-taking pipe is connected with the input end of the external pump, the liquid phase pressure-taking pipe is connected with a flange nipple, the flange nipple is connected with the output end of the external pump, the liquid phase pressure-taking pipe of the liquid level meter is introduced with the outlet reflux liquid of the external pump, and the sediment at the liquid phase pressure-taking pipe is washed out by continuous washing.
However, the design of the anti-blocking device of the liquid level meter of the chemical reaction tower has the following problems:
According to the liquid level meter anti-blocking device of the chemical reaction tower, although sediment can be flushed out through continuous flushing, a user can know the blocking condition of the pressure taking pipe of the liquid level meter only when enough nickel ore pulp sediment is deposited in the pressure taking pipe of the liquid level meter and even is blocked completely. This makes it difficult for the user to flush the pressure take-off tube of the gauge in a timely manner, the gauge display still being in an inaccurate state for a long time. Meanwhile, the devices such as the external pump increase the operation cost, and the system structure is complex and is not beneficial to later maintenance.
Disclosure of utility model
The utility model aims at overcoming the defects in the prior art, and providing a high-solid-content tank liquid detection anti-blocking device with good blocking removal effect and high liquid level detection precision.
The aim of the disclosure is achieved by the following technical scheme:
The anti-blocking device for detecting the liquid level of the high-solid-content tank body comprises an anti-blocking purging component, a liquid level detecting component and the high-solid-content tank body, wherein the anti-blocking purging component and the liquid level detecting component are arranged outside the high-solid-content tank body;
The liquid level detection assembly comprises a low-pressure taking pipe, a liquid level transmitter and a high-pressure taking pipe which are sequentially connected, wherein the feeding end of the low-pressure taking pipe is communicated with the top end part of the high-solid-content tank body, and the feeding end of the high-pressure taking pipe is communicated with the bottom end part of the high-solid-content tank body;
The anti-blocking purging component comprises a purging ring, an air source pipe and a blow-down pipe, and the first end of the air source pipe is used for communicating a high-pressure air source; the second end of the air source pipe is communicated with the inner ring of the purging ring, and a blowing hole is formed in the inner ring surface of the purging ring; the first end of the blow-down pipe is used for being communicated with a sewage pool, the second end of the blow-down pipe is communicated with the inner ring of the blowing ring, and a blow-down hole is formed in the inner ring surface of the blowing ring;
The purging ring is hermetically arranged between a high-pressure sensing part of the liquid level transmitter and a discharge end of the high-pressure taking pipe; the inner pipe of the high-pressure taking pipe is communicated to the high-pressure sensing part of the liquid level transmitter through the inner ring of the purging ring.
In one embodiment, a first sealing ring is arranged between the purging ring and the high-pressure sensing part of the liquid level transmitter; and/or the number of the groups of groups,
And a second sealing ring is arranged between the purging ring and the discharge end of the high-pressure taking pipe.
In one embodiment, a clamping assembly is further fixedly arranged on the outer ring surface of the purge ring, and the clamping assembly comprises a first elastic clamping jaw and a second elastic clamping jaw which are oppositely arranged; the first elastic clamping jaw and the second elastic clamping jaw are used for clamping the high-pressure sensing part of the liquid level transmitter together.
In one embodiment, the clamping ends of the first elastic clamping jaw and the second elastic clamping jaw are respectively provided with a pressing piece, and the pressing pieces are adapted to and pressed against the periphery of the high-pressure sensing part of the liquid level transmitter.
In one embodiment, the drain hole is disposed near the bottom end of the inner annular surface.
In one embodiment, the gas vent is disposed proximate to the top end of the inner annulus.
In one embodiment, the discharge end of the high-pressure taking pipe is further connected with a first flange, a second flange is further formed on the periphery of the high-pressure sensing part of the liquid level transmitter, the first flange and the second flange are locked through a locking assembly, and the purging ring is tightly pressed between the first flange and the second flange.
In one embodiment, the diameter of the inner cavity of the first flange plate gradually decreases from a discharge end far away from the high-pressure taking pipe to a discharge end close to the high-pressure taking pipe.
In one embodiment, the air source pipe is provided with a solenoid valve.
In one embodiment, the high-solid-content tank body liquid detection anti-blocking device further comprises a dirt guide pipe, and the dirt guide pipe is communicated with the bottom of the high-solid-content tank body.
Compared with the prior art, the method has at least the following advantages:
1) Because the feed end of high pressure taking pipe communicates in the high solid jar body bottom position that contains, the discharge end of high pressure taking pipe leads to the high pressure sensing portion of liquid level changer, when the high solid nickel ore pulp that contains in the jar body that contains, nickel ore pulp can support through the high pressure taking pipe and press on the high pressure sensing portion of liquid level changer, and sweep the ring seal and set up between the high pressure sensing portion of liquid level changer and the discharge end of high pressure taking pipe, the sewage drain communicates the effluent water sump with sweep the inner ring of ring, and form the blowdown hole on sweeping the inner ring face of ring, deposit nickel ore pulp sediment part can be discharged to the effluent water sump through the sewage drain in the high pressure taking pipe, avoid the high pressure to get the excessive quick dirty stifled of pressure pipe.
2) When the nickel ore pulp sediment is deposited in the high-pressure taking pipe, the flow speed of the blow-off pipe is reduced and even the blow-off hole is blocked, so that a user can observe the discharge rate of the nickel ore pulp sediment through the blow-off pipe, and the deposition condition of the nickel ore pulp sediment in the high-pressure taking pipe is judged. Because the air source pipe is communicated with the high-pressure air source and the inner ring of the purging ring, and the air blowing hole is formed on the inner ring surface of the purging ring, the high-pressure air source can timely charge the high-pressure air into the high-pressure taking pipe through the air blowing hole, the high-pressure air purges the deposited nickel ore pulp deposit in the high-pressure taking pipe back into the high-solid-content tank body, and finally, the effect of timely removing the nickel ore pulp deposit in the high-pressure taking pipe is achieved, and therefore, the interference of the nickel ore pulp deposit in the high-pressure taking pipe on the high-pressure sensing part of the liquid level transmitter is eliminated, and finally, the liquid level transmitter is enabled to display accurately.
3) Through the first end intercommunication high-pressure air supply with the air supply pipe, the second end intercommunication of air supply pipe is to the inner ring of sweeping the ring to form the gas blow hole on the inner ring face of sweeping the ring, make can adopt the form of blowing through the gas blow hole to get rid of nickel ore pulp deposit, compare with traditional technique and need not additionally set up complicated pipeline and the outer pump equipment that send of carrying the reflux liquid, foretell high solid contains tank liquid and detects anti-clogging device structure simpler, and later maintenance is simpler.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present disclosure and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person of ordinary skill in the art.
FIG. 1 is a schematic diagram of a high solids tank level detection anti-clogging device according to an embodiment of the disclosure;
FIG. 2 is an exploded view of the assembled state of the high solids tank fluid detection anti-clogging device shown in FIG. 1;
FIG. 3 is a schematic view of the assembled state of the high solids tank fluid detection anti-clogging device shown in FIG. 1;
fig. 4 is a cross-sectional view showing an assembled state of the high-solid-content tank liquid detection anti-clogging device shown in fig. 1.
Reference numerals: 10. a high-solid-content tank liquid detection anti-blocking device; 100. an anti-blocking purging assembly; 110. an air source pipe; 120. a purge ring; 1210. a blow hole; 1220. a blow-down hole; 130. a blow-down pipe; 140. a sewage pool; 200. a liquid level detection assembly; 210. a low pressure take-off tube; 220. a liquid level transmitter; 2210. a low pressure sensing part; 2211. a second flange; 2212. a pressure measuring diaphragm; 2220. a high pressure sensing part; 230. a high-pressure taking pipe; 2310. a first flange; 2311. a mounting hole; 2312. a bolt; 2313. a nut; 2314. an inner cavity; 300. a high-solid-content tank body; 410. a first seal ring; 420. a second seal ring; 510. a first elastic clamping jaw; 520. a second elastic clamping jaw; 530. pressing the sheet; 600. an electromagnetic valve; 700. a dirt guide pipe; 710. a ball valve; 800. a sewage collecting pool.
Detailed Description
In order that the disclosure may be understood, a more complete description of the disclosure will be rendered by reference to the appended drawings. Preferred embodiments of the present disclosure are shown in the drawings. This disclosure may, however, be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. The terminology used in the description of the disclosure herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
In order to better understand the technical scheme and beneficial effects of the present disclosure, the following further details are described in conjunction with specific embodiments:
As shown in fig. 1 to 2, a high-solid-content tank liquid level detection anti-blocking device 10 comprises an anti-blocking purging component 100, a liquid level detection component 200 and a high-solid-content tank 300, wherein the anti-blocking purging component 100 and the liquid level detection component 200 are both arranged outside the high-solid-content tank 300; the liquid level detection assembly 200 comprises a low-pressure taking pipe 210, a liquid level transmitter 220 and a high-pressure taking pipe 230 which are sequentially connected, wherein the feeding end of the low-pressure taking pipe 210 is communicated with the top end part of the high-solid-content tank body 300, and the feeding end of the high-pressure taking pipe 230 is communicated with the bottom end part of the high-solid-content tank body 300; the anti-blocking purging assembly 100 comprises a purging ring 120, an air source pipe 110 and a blow-down pipe 130, wherein a first end of the air source pipe 110 is used for communicating a high-pressure air source; the second end of the gas source tube 110 is connected to the inner ring of the purge ring 120, and a gas blowing hole 1210 is formed on the inner ring surface of the purge ring 120; the first end of the drain pipe 130 is used for being communicated with the sewage pool 140, the second end of the drain pipe 130 is communicated with the inner ring of the purge ring 120, and a drain hole 1220 is formed on the inner ring surface of the purge ring 120; the purge ring 120 is hermetically arranged between the high pressure sensing part 2220 of the liquid level transmitter 220 and the discharge end of the high pressure taking pipe 230; the inner tube of the high pressure take-off tube 230 communicates through the inner ring of the purge ring 120 to the high pressure sensing portion 2220 of the level transmitter 220.
In particular, the high-solid-content slurry is a slurry having a solid concentration of up to 30% or more, and for convenience of explanation, a nickel ore slurry will be described as an example:
It can be appreciated that, because the feeding end of the high-pressure-taking pipe 230 is connected to the bottom end of the high-solid tank 300, the discharging end of the high-pressure-taking pipe 230 is led to the high-pressure-sensing portion 2220 of the liquid level transmitter 220, when the nickel ore slurry is injected into the high-solid tank 300, the nickel ore slurry can be pressed against the high-pressure-sensing portion 2220 of the liquid level transmitter 220 by the high-pressure-taking pipe 230, the purge ring 120 is hermetically arranged between the high-pressure-sensing portion 2220 of the liquid level transmitter 220 and the discharging end of the high-pressure-taking pipe 230, the sewage drain 130 is connected to the sewage tank 140 and the inner ring of the purge ring 120, and a sewage drain hole 1220 is formed on the inner ring surface of the purge ring 120, and the deposited nickel ore slurry sediment in the high-pressure-taking pipe 230 can be discharged to the sewage tank 140 through the sewage pipe 130, so as to avoid the excessive quick pollution blocking of the high-pressure-taking pipe 230.
It will be appreciated that when the nickel ore slurry is deposited in the high pressure tapping pipe 230, the flow rate of the drain pipe 130 will be reduced and even the drain hole 1220 will be blocked, so that the user can observe the discharge rate of the nickel ore slurry deposit through the drain pipe 130, and determine the deposition condition of the nickel ore slurry deposit in the high pressure tapping pipe 230. Because the air source pipe 110 is communicated with the high-pressure air source and the inner ring of the purging ring 120, and the air blowing holes 1210 are formed on the inner ring surface of the purging ring 120, the high-pressure air source can timely charge the high-pressure air into the high-pressure taking pipe 230 through the air blowing holes 1210, the high-pressure air can purge the nickel ore pulp sediment deposited in the high-pressure taking pipe 230 back into the high-solid-content tank 300, and finally, the effect of timely removing the nickel ore pulp sediment in the high-pressure taking pipe 230 is achieved, so that the interference of the nickel ore pulp sediment in the high-pressure taking pipe 230 on the high-pressure sensing part 2220 of the liquid level transmitter 220 is eliminated, and finally, the liquid level transmitter 220 is accurately displayed.
It will be appreciated that by communicating the first end of the air source tube 110 with the high pressure air source, the second end of the air source tube 110 is communicated with the inner ring of the purge ring 120, and the air blowing holes 1210 are formed on the inner ring surface of the purge ring 120, so that the nickel ore pulp precipitate can be removed in the form of blowing through the air blowing holes 1210, compared with the conventional technology, no complex pipeline for conveying the reflux liquid and no pump equipment are required to be additionally arranged, and the anti-blocking device for the liquid level detection of the high-solid-content tank 300 has simpler structure and simpler later maintenance.
In one embodiment, air or nitrogen may be used as the gas in the high pressure gas source. It will be appreciated that other high pressure gases may be used for the gas in the high pressure gas source, and that other options are possible as desired by those skilled in the art without limitation.
In one embodiment, the pressure of the high pressure gas in the high pressure gas source ranges from 0.6mpa to 0.8mpa. It will be appreciated that the specific pressure values may be 0.6mpa, 0.7mpa, 0.8mpa, and are not limited thereto, and may be adjusted by those skilled in the art according to the operating conditions.
In one embodiment, both the high pressure sensing portion 2220 of the level transmitter 220 and the low pressure sensing portion 2210 of the level transmitter 220 are provided with pressure sensing diaphragms 2212. It can be appreciated that the accuracy of the hydraulic sensing can be improved by sensing the hydraulic pressure of the nickel ore pulp through the pressure measuring membrane 2212.
As shown in connection with fig. 2-3, in one embodiment, a first seal ring 410 is disposed between the purge ring 120 and the high pressure sensing portion 2220 of the level transmitter 220. It can be appreciated that the gap between the purge ring 120 and the high pressure sensing portion 2220 of the liquid level transmitter 220 is filled by the first seal ring 410, so that the tightness between the purge ring 120 and the high pressure sensing portion 2220 of the liquid level transmitter 220 can be enhanced, and leakage of high-solid slurry or high-pressure gas can be prevented. In this embodiment, a second sealing ring 420 is further disposed between the purge ring 120 and the discharge end of the high pressure tapping pipe 230. It can be appreciated that the second sealing ring 420 fills the gap between the purge ring 120 and the discharge end of the high pressure pipe 230, so as to enhance the tightness between the purge ring 120 and the discharge end of the high pressure pipe 230 and prevent leakage of high-solid slurry or high-pressure gas. Specifically, the first sealing ring 410 and the second sealing ring 420 can both use metal winding gaskets, and the metal winding gaskets have better high temperature resistance and corrosion resistance and can adapt to more complex working conditions. Of course, the present invention is not limited thereto, and those skilled in the art can also substitute according to the working conditions.
Referring to fig. 2 to 3, in one embodiment, a clamping assembly is further fixed on the outer ring surface of the purge ring 120, and the clamping assembly includes a first elastic clamping jaw 510 and a second elastic clamping jaw 520 that are oppositely disposed; the first elastic clamping jaw 510 and the second elastic clamping jaw 520 are used for clamping the high pressure sensing part 2220 of the liquid level transmitter 220 together. It can be appreciated that, because the first elastic clamping jaw 510 and the second elastic clamping jaw 520 are disposed opposite to each other, the first elastic clamping jaw 510 and the second elastic clamping jaw 520 can simultaneously press against the high pressure sensing portion 2220 of the clamping level transmitter 220, so as to prevent the purge ring 120 from generating lateral force when the purge ring 120 blows through the blowing hole 1210, thereby causing the purge ring 120 to shift.
In one embodiment, the clamping ends of the first elastic clamping jaw 510 and the second elastic clamping jaw 520 are respectively provided with a pressing piece 530, and the pressing piece 530 is adapted to and pressed against the periphery of the high pressure sensing portion 2220 of the level transmitter 220. It can be appreciated that, by disposing the pressing piece 530 at the clamping end of the first elastic clamping jaw 510 and the clamping end of the second elastic clamping jaw 520, the pressing piece 530 is adapted to the periphery of the high pressure sensing portion 2220 of the liquid level transmitter 220, so that the clamping area can be increased, and the first elastic clamping jaw 510 and the second elastic clamping jaw 520 can be clamped more stably and firmly.
In one embodiment, as shown in FIG. 4, a drain 1220 is provided near the bottom end of the inner annulus. It will be appreciated that, the drain hole 1220 is disposed near the bottom end of the inner annulus, because the nickel ore pulp is deposited downwards, the flow change of the drain pipe 130 or the blockage of the drain hole 1220 can be more easily caused by the nickel ore pulp deposition, so that the flow change of the drain pipe 130 can more sensitively reflect the deposition of the nickel ore pulp deposition, and the user can purge the nickel ore pulp in time through the purging component according to the flow change of the drain pipe 130.
In one embodiment, as shown in FIG. 4, a gas vent 1210 is provided near the top of the inner annulus. It will be appreciated that by arranging the gas vent 1210 at a top end near the inner annulus, the gas vent 1210 can be prevented from being blocked by the nickel ore pulp deposit because the nickel ore pulp is deposited downwards, thereby enabling the gas vent 1210 to better purge the nickel ore pulp deposit and achieve better unblocking effect.
In one embodiment, the blowhole 1210 is positioned opposite the blow-down hole 1220. It can be appreciated that by arranging the positions of the blowhole 1210 and the blowhole 1220 to be opposite, the high-pressure gas blown by the blowhole 1210 during the blowing process can directly flush the nickel ore pulp deposit deposited on the surface of the blowhole 1220, so as to more rapidly and cleanly blow off the nickel ore pulp deposit around the blowhole 1220, ensure that the blowhole 1220 remains clear during the reuse, and sensitively reflect the nickel ore pulp deposit deposition condition.
Referring to fig. 3 and fig. 4, in one embodiment, the discharge end of the high pressure gauge pipe 230 is further connected to a first flange 2310, a second flange 2211 is further formed on the periphery of the high pressure sensing portion 2220 of the liquid level transmitter 220, the first flange 2310 and the second flange 2211 are locked by a locking assembly, and the purge ring 120 is pressed between the first flange 2310 and the second flange 2211. It can be appreciated that, because the first flange and the second flange are connected by the locking assembly, the purge ring 120 is pressed between the first flange 2310 and the second flange 2211, so that the purge ring 120 can form a tighter connection structure with the first flange 2310 and the second flange 2211, and thus high-pressure gas and nickel ore pulp are not easy to leak. At the same time, the purge ring 120 can also be better constrained between the first flange 2310 and the second flange 2211, so that the purge ring 120 can better overcome the lateral forces during purging. In this embodiment, the locking assembly includes a bolt 2312 and a nut 2313, corresponding mounting holes 2311 are formed in the first flange 2310 and the second flange 2211, the bolt 2312 penetrates through the mounting holes 2311 opposite to the first flange 2310 and the second flange 2211, and is screwed to the nut 2313, so that the first flange 2310 and the second flange 2211 are locked, and connection tightness between the first flange 2310 and the second flange 2211 is further improved.
In one embodiment, as shown in fig. 4, the diameter of the inner cavity 2314 of the first flange 2310 gradually decreases from a discharge end far from the high-pressure tapping pipe 230 to a discharge end near to the high-pressure tapping pipe 230. It will be appreciated that, because the diameter of the inner cavity 2314 of the first flange 2310 is gradually reduced from the discharge end far from the high-pressure tapping pipe 230 to the discharge end close to the high-pressure tapping pipe 230, the longitudinal section of the inner cavity 2314 of the first flange 2310 is funnel-shaped, and because the smaller diameter end of the inner cavity 2314 of the first flange 2310 is connected to the discharge end of the high-pressure tapping pipe 230, when the high-pressure gas is blown out by the gas blowing holes 1210 of the blowing ring 120, the high-pressure gas can form a larger blowing force at the connection position between the first flange 2310 and the discharge end of the high-pressure tapping pipe 230, so that the high-pressure gas can better purge the nickel ore slurry in the high-pressure tapping pipe 230 into the high-solid-content tank 300, and finally, the blowing process is faster.
In one embodiment, as shown in FIG. 1, a solenoid valve 600 is provided on air supply tube 110. It can be appreciated that the solenoid valve 600 is used for electrically connecting to an external DCS (distributed control) system, and the DCS system controls the opening and closing of the solenoid valve 600 on the air source pipe 110 at regular time, so that the high-pressure air in the high-pressure air source can enter the high-pressure taking pipe 230 through the air blowing port of the blowing ring 120, the nickel ore pulp sediment in the high-pressure taking pipe 230 is blown, and the regular and automatic blowing can effectively prevent the high-pressure taking pipe 230 from being excessively blocked, and meanwhile, the labor cost is reduced. Specifically, the purge interval may be set by summarizing the discharge rate variation or the plugging frequency of the nickel ore slurry in the blow down pipe 130.
It should be noted that, the method for controlling the electromagnetic valve 600 to be opened and closed by the DCS system described above belongs to the prior art, and is not in the scope of the present disclosure, and the present disclosure only protects the components of the high-solid-content tank liquid detection anti-blocking device 10 and the connection relationship thereof. It will be appreciated that the person skilled in the art is not limited to using this method, but may be implemented using other methods.
In one embodiment, the pressure of the high pressure gas source is higher than the pressure within the high solids tank 300. It can be appreciated that, because the pressure in the high-pressure gas source is higher than the pressure in the high-solid content tank 300, when the high-pressure gas source is sequentially connected to the high-solid content tank 300 through the gas source pipe 110, the purge ring 120 and the high-pressure sampling pipe 230, the high-pressure gas in the high-pressure gas source can smoothly purge the nickel ore slurry in the high-pressure sampling pipe 230 into the high-solid content tank 300.
In one embodiment, as shown in connection with fig. 1, the high solids tank body fluid detection anti-clogging device 10 further includes a dirt guide tube 700, the dirt guide tube 700 being in communication with the bottom of the high solids tank body 300. It will be appreciated that after the nickel ore slurry precipitate in the high pressure tap 230 is purged into the high solids tank 300 through the high pressure tap 230, the nickel ore slurry precipitate will be gravity settled to the bottom of the high solids tank 300 and discharged out of the high solids tank 300 by opening the dirt duct 700. In this embodiment, the dirt guiding pipe 700 is connected to the dirt collecting tank 800, and the discharged nickel ore pulp precipitate is collected by the dirt collecting tank 800 to facilitate centralized treatment, so that the pollution of the external environment due to the dirt discharged outside of the nickel ore pulp precipitate is avoided. In this embodiment, the opening and closing are achieved by providing a ball valve 710 on the dirt guide 700.
In one embodiment, for a better understanding, the liquid level detection and de-plugging process of the high solids tank liquid level detection anti-plugging device 10 is described below:
When the device is used, because the feeding end of the low-pressure taking pipe 210 is communicated with the top end of the high-solid-content tank 300, the low-pressure taking pipe 210 is higher than the liquid level of the high-solid-content slurry in the high-solid-content tank 300, and because the discharging end of the low-pressure taking pipe 210 is led to the low-pressure sensing part 2210 of the liquid level transmitter 220, the air above the high-solid-content slurry level in the high-solid-content tank 300 can act on the low-pressure sensing part 2210 of the liquid level transmitter 220 through the low-pressure taking pipe 210, and meanwhile, because the feeding end of the high-pressure taking pipe 230 is communicated with the bottom end of the high-solid-content tank 300, the high-pressure taking pipe 230 is lower than the liquid level of the high-solid-content slurry in the high-solid-content tank 300, and because the discharging end of the high-pressure taking pipe 230 is led to the high-pressure sensing part 2220 of the liquid level transmitter 220, the high-solid-content slurry at the bottom of the high-solid-content tank 300 can act on the high-pressure sensing part 2210 of the liquid level transmitter 220, and the high-solid-content slurry level sensor 220 can feel the high-solid-content slurry level value after the liquid level sensor 220 is processed at the high-solid-content tank 300. And part of the nickel ore pulp sediment flows into the sewage draining pool 140 through the sewage draining pipe 130, when a user observes that the discharging rate of the nickel ore pulp in the sewage draining pipe 130 changes or is blocked, the high-pressure air source is communicated through the air source pipe 110 to timely purge the high-pressure taking pipe 230. The nickel ore pulp sediment in the high-pressure taking pipe 230 is purged into the high-solid-content tank 300 and is settled to the bottom of the high-solid-content tank 300, and finally is led out to the sewage collecting tank 800 through the sewage guide pipe 700 at the bottom of the high-solid-content tank 300.
Compared with the prior art, the method has at least the following advantages:
1) Because the feeding end of the high-pressure-taking pipe 230 is communicated with the bottom end part of the high-solid-content tank body 300, the discharging end of the high-pressure-taking pipe 230 is led to the high-pressure-sensing part 2220 of the liquid level transmitter 220, when the nickel ore pulp is injected into the high-solid-content tank body 300, the nickel ore pulp can be propped against the high-pressure-sensing part 2220 of the liquid level transmitter 220 through the high-pressure-taking pipe 230, the purging ring 120 is arranged between the high-pressure-sensing part 2220 of the liquid level transmitter 220 and the discharging end of the high-pressure-taking pipe 230 in a sealing manner, the sewage drain pipe 130 is communicated with the sewage pool 140 and the inner ring of the purging ring 120, and a sewage drain hole 1220 is formed on the inner ring surface of the purging ring 120, and the deposited nickel ore pulp precipitation part in the high-pressure-taking pipe 230 can be discharged to the sewage pool 140 through the sewage pipe 130, so that the high-pressure-taking pipe 230 is prevented from being blocked too fast.
2) When the nickel ore pulp is deposited in the high-pressure sampling pipe 230, the flow rate of the drain pipe 130 is reduced and even the drain hole 1220 is blocked, so that a user can observe the discharge rate of the nickel ore pulp deposit through the drain pipe 130, and determine the deposition condition of the nickel ore pulp deposit in the high-pressure sampling pipe 230. Because the air source pipe 110 is communicated with the high-pressure air source and the inner ring of the purging ring 120, and the air blowing holes 1210 are formed on the inner ring surface of the purging ring 120, the high-pressure air source can timely charge the high-pressure air into the high-pressure taking pipe 230 through the air blowing holes 1210, the high-pressure air can purge the nickel ore pulp sediment deposited in the high-pressure taking pipe 230 back into the high-solid-content tank 300, and finally, the effect of timely removing the nickel ore pulp sediment in the high-pressure taking pipe 230 is achieved, so that the interference of the nickel ore pulp sediment in the high-pressure taking pipe 230 on the high-pressure sensing part 2220 of the liquid level transmitter 220 is eliminated, and finally, the liquid level transmitter 220 is accurately displayed.
3) Through with the first end intercommunication high-pressure air supply of air supply pipe 110, the second end intercommunication of air supply pipe 110 is to the inner ring of sweeping ring 120 to form gas blowing hole 1210 on the inner ring face of sweeping ring 120, make can adopt the form of blowing through gas blowing hole 1210 to get rid of nickel ore pulp deposit, compare with the conventional art and need not additionally set up the complicated pipeline of carrying the reflux liquid and send pump equipment outward, foretell high solid contains jar body 300 liquid level detection anti-clogging device structure is simpler, and later maintenance is simpler.
The foregoing examples represent only a few embodiments of the present disclosure, which are described in more detail and are not to be construed as limiting the scope of the utility model. It should be noted that variations and modifications can be made by those skilled in the art without departing from the spirit of the disclosure, which are within the scope of the disclosure. Accordingly, the scope of protection of the present disclosure should be determined by the following claims.
Claims (10)
1. The anti-blocking device (10) for detecting the liquid of the high-solid-content tank body is characterized by comprising an anti-blocking blowing component (100), a liquid level detecting component (200) and the high-solid-content tank body (300), wherein the anti-blocking blowing component (100) and the liquid level detecting component (200) are arranged outside the high-solid-content tank body (300);
The liquid level detection assembly (200) comprises a low-pressure taking pipe (210), a liquid level transmitter (220) and a high-pressure taking pipe (230) which are sequentially connected, wherein the feeding end of the low-pressure taking pipe (210) is communicated with the top end part of the high-solid-content tank body (300), and the feeding end of the high-pressure taking pipe (230) is communicated with the bottom end part of the high-solid-content tank body (300);
The anti-blocking purging assembly (100) comprises a purging ring (120), an air source pipe (110) and a blow-down pipe (130), wherein the first end of the air source pipe (110) is used for communicating a high-pressure air source; the second end of the air source pipe (110) is communicated with the inner ring of the purging ring (120), and a blowing hole (1210) is formed on the inner ring surface of the purging ring (120); the first end of the blow-down pipe (130) is used for being communicated to the sewage pool (140), the second end of the blow-down pipe (130) is communicated to the inner ring of the blowing ring (120), and a blow-down hole (1220) is formed on the inner ring surface of the blowing ring (120);
The purging ring (120) is hermetically arranged between a high-pressure sensing part (2220) of the liquid level transmitter (220) and the discharge end of the high-pressure taking pipe (230); the inner tube of the high-pressure taking tube (230) is communicated to the high-pressure sensing part (2220) of the liquid level transmitter (220) through the inner ring of the purging ring (120).
2. The high solids tank fluid detection anti-clogging device (10) of claim 1, wherein a first seal ring (410) is disposed between the purge ring (120) and a high pressure sensing portion (2220) of the fluid level transmitter (220); and/or the number of the groups of groups,
A second sealing ring (420) is arranged between the purging ring (120) and the discharge end of the high-pressure taking pipe (230).
3. The high solids tank fluid detection anti-clogging device (10) of claim 1, wherein a clamping assembly is further fixedly disposed on an outer annulus of the purge ring (120), the clamping assembly comprising a first elastic clamping jaw (510) and a second elastic clamping jaw (520) disposed opposite to each other; the first elastic clamping jaw (510) and the second elastic clamping jaw (520) are used for clamping a high-pressure sensing part (2220) of the liquid level transmitter (220) together.
4. The high solids tank fluid testing anti-clogging device (10) of claim 3, wherein the clamping end of the first elastic clamping jaw (510) and the clamping end of the second elastic clamping jaw (520) are both provided with a pressing piece (530), the pressing piece (530) being adapted to and pressing against the periphery of the high pressure sensing portion (2220) of the fluid level transmitter (220).
5. The high solids tank fluid detection anti-clogging device (10) of claim 1 wherein said blow down hole (1220) is disposed proximate a bottom end of said inner annulus.
6. The high solids tank fluid detection anti-clogging device (10) of claim 1 wherein the blowholes (1210) are disposed proximate the top end of the inner annulus.
7. The high-solid-content tank liquid detection anti-blocking device (10) according to claim 1, wherein the discharge end of the high-pressure taking pipe (230) is further connected with a first flange (2310), a second flange (2211) is further formed on the periphery of the high-pressure sensing part (2220) of the liquid level transmitter (220), the first flange (2310) and the second flange (2211) are locked through a locking assembly, and the purge ring (120) is tightly pressed between the first flange (2310) and the second flange (2211).
8. The high solids tank fluid detection anti-clogging device (10) of claim 7, wherein the diameter of the inner cavity (2314) of the first flange (2310) tapers from a discharge end distal to the high pressure take-off tube (230) to a discharge end proximal to the high pressure take-off tube (230).
9. The high solids tank fluid detection anti-clogging device (10) of claim 1 wherein the air supply tube (110) is provided with a solenoid valve (600).
10. The high solids tank fluid detection anti-clogging device (10) of claim 1, further comprising a dirt guide tube (700), the dirt guide tube (700) communicating with the bottom of the high solids tank (300).
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