CN221296994U - Steel wire heating device - Google Patents
Steel wire heating device Download PDFInfo
- Publication number
- CN221296994U CN221296994U CN202322824585.6U CN202322824585U CN221296994U CN 221296994 U CN221296994 U CN 221296994U CN 202322824585 U CN202322824585 U CN 202322824585U CN 221296994 U CN221296994 U CN 221296994U
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- Prior art keywords
- heat
- fixedly connected
- steel wire
- guide rollers
- induction heater
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 42
- 229910000831 Steel Inorganic materials 0.000 title abstract description 52
- 239000010959 steel Substances 0.000 title abstract description 52
- 230000006698 induction Effects 0.000 claims abstract description 37
- 238000010521 absorption reaction Methods 0.000 claims abstract description 16
- 230000000712 assembly Effects 0.000 claims abstract description 5
- 238000000429 assembly Methods 0.000 claims abstract description 5
- 230000005540 biological transmission Effects 0.000 claims description 9
- 239000012774 insulation material Substances 0.000 claims description 5
- 230000017525 heat dissipation Effects 0.000 abstract description 3
- 230000005855 radiation Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 6
- 238000005452 bending Methods 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 230000000171 quenching effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- General Induction Heating (AREA)
Abstract
The utility model relates to the technical field of steel wire heating, in particular to a steel wire heating device, which comprises a machine table, wherein a first supporting plate is fixedly connected to the edge of one side of the top surface of the machine table, an eddy current induction heater is fixedly connected to the middle part of one side surface of the first supporting plate, guide assemblies are fixedly connected to both sides of the top surface of the machine table, the guide positions of the guide assemblies correspond to the positions of the centers of the eddy current induction heaters, and connecting plates are fixedly connected to the positions of the first supporting plate, which correspond to the eddy current induction heaters. The utility model has the advantages that: the heat absorption cover is arranged to absorb heat emitted by the heated steel wire, heat loss is reduced, the heat conduction pipes conduct heat to the input side of the steel wire, the heat dissipation fins and the fan blow heat to the surface of the input side of the steel wire, the steel wire is preheated, heating efficiency of the steel wire entering the vortex induction heater is improved, the reflection cover is additionally arranged on the outer walls of the heat absorption covers, heat radiation can be reduced, and influence on surrounding working environments of a machine is reduced.
Description
Technical Field
The utility model relates to the technical field of steel wire heating, in particular to a steel wire heating device.
Background
The automobile spring is made by bending after various working procedures are carried out on the steel wire, the steel wire is required to be subjected to heat treatment such as quenching before bending and forming, the steel wire is required to be heated before quenching, an eddy current induction heater is adopted to heat the steel wire at present, when the steel wire is heated, the steel wire can pass through the center of an eddy current coil and is conveyed through the steel wire, continuous heating is realized, the processing efficiency is improved, but the following problems still exist in the use of the conventional steel wire heating device:
The current steel wire heating device is used for heating the steel wire, heat of the steel wire can be dissipated to the periphery, the current vortex coil is of an open structure, the heat is directly dissipated to the air, heat is wasted, a heating area is hot, and the working environment of workers is affected.
Disclosure of utility model
The object of the present utility model is to solve at least one of the technical drawbacks.
Therefore, an object of the present utility model is to provide a wire heating device to solve the problems mentioned in the background art and overcome the disadvantages of the prior art.
In order to achieve the above object, an embodiment of an aspect of the present utility model provides a steel wire heating device, which comprises a machine table, a first support plate is fixedly connected to an edge of one side of a top surface of the machine table, an eddy current induction heater is fixedly connected to a middle part of one side of the first support plate, guide components are fixedly connected to two sides of the top surface of the machine table, a guide position of each guide component corresponds to a position at the center of the eddy current induction heater, a connecting plate is fixedly connected to a position of each first support plate, which corresponds to the eddy current induction heater, a heat absorbing cover is fixedly connected to one side of each connecting plate, the heat absorbing cover is sleeved outside the eddy current induction heater, a plurality of heat conducting pipes are fixedly connected to the inside of a cover wall of the heat absorbing cover, one ends of the heat conducting pipes penetrate through one ends of the heat absorbing cover, a plurality of heat radiating fins are fixedly connected to one ends of the heat absorbing cover together, a guide cover is fixedly connected to an outer wall of the heat radiating fins, a fan is fixedly connected to one side of the guide cover, an air outlet is provided at the other side of the guide cover, an air outlet is obliquely downward corresponds to the position of the center of the eddy current induction heater, which corresponds to the center of the two guide components, a heat absorbing cover is fixedly connected to the middle part of the heat absorbing cover, and the heat absorbing cover is fixedly connected to the heat absorbing cover.
By any of the above schemes, preferably, the guide assemblies each comprise two second support plates, two side identical to the second support plates are connected with two transverse guide rollers in a co-rotation manner, two side identical to the second support plates are connected with two vertical guide rollers in a co-rotation manner, transmission spaces between the two transverse guide rollers and transmission spaces between the two vertical guide rollers are mutually staggered and correspond, and the two transverse guide rollers are mutually perpendicular to the two vertical guide rollers.
The technical effect achieved by adopting the scheme is as follows: the steel wire can be limited up and down and left and right through the two transverse guide rollers and the two vertical guide rollers, so that the steel wire is prevented from swinging left and right or jumping up and down, and the stability is improved.
By any of the above schemes, it is preferable that the transmission space between the two transverse guide rollers and the staggered position between the two vertical guide rollers correspond to the position at the center of the vortex induction heater, the two transverse guide rollers and the two vertical guide rollers are made of heat insulation materials, and the centers of the two transverse guide rollers and the two vertical guide rollers are provided with arc guide grooves.
The technical effect achieved by adopting the scheme is as follows: the guiding assembly can limit the guiding position of the steel wire to the center of the vortex induction heater, the heat insulation material can prevent the guiding roller from being excessively deformed, and the arc guiding groove can improve the guiding effect and prevent the steel wire from shifting.
By the above-mentioned arbitrary scheme preferred, the kuppe wraps up a plurality of radiating fin's lateral wall completely, and a plurality of radiating fin all are annular, and a plurality of radiating fin annular structure's centre of a circle all corresponds with vortex induction heater's center department, and a plurality of radiating fin's extension Shen Fanxiang all is parallel with the air current output direction of fan.
The technical effect achieved by adopting the scheme is as follows: the air flow output by the fan can uniformly pass through the plurality of radiating fins, so that the air flow is heated.
By the above-mentioned scheme preferred, a side fixedly connected with heating controller of first backup pad, the position fixedly connected with infrared temperature sensor in the middle part of first backup pad is close to heat absorption cover outer wall one side, infrared temperature sensor's signal output part and heating controller's signal input part electric connection, heating controller's output and vortex induction heater's input electric connection.
The technical effect achieved by adopting the scheme is as follows: the temperature of the heated steel wire can be detected through the infrared temperature sensor, and when the temperature is too high, a control signal can be sent to the heating controller, so that the eddy current induction heater can be turned off in time.
Compared with the prior art, the utility model has the following advantages and beneficial effects:
1. This steel wire heating device can absorb the heat that is sent out by the heating steel wire through having set up the heat absorption cover, reduces thermal loss, through a plurality of heat pipes with the input side of heat conduction to the steel wire, through a plurality of radiating fins and fan with the surface of steel wire input side of heat blowing, make the steel wire obtain preheating, improve its heating efficiency that gets into in the vortex induction heater, reduced thermal waste simultaneously.
2. According to the steel wire heating device, the reflecting covers are additionally arranged on the outer walls of the heat absorbing covers, so that heat radiation can be reduced, and the influence on the surrounding working environment of the machine is reduced.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic elevational view of the present utility model;
FIG. 3 is a schematic cross-sectional view of the structure of FIG. 2 at A-A in accordance with the present utility model.
In the figure: the heat-conducting device comprises a 1-machine table, a 2-first supporting plate, a 3-heating controller, a 4-vortex induction heater, a 5-heat-absorbing cover, a 7-heat-conducting pipe, an 8-heat-insulating cover, a 9-air guide cover, a 10-fan, an 11-guiding component, a 111-second supporting plate, 112-transverse guiding rollers, 12-infrared temperature sensors, 13-heat-radiating fins and 14-connecting plates.
Detailed Description
The present utility model will be further described with reference to the accompanying drawings, but the scope of the present utility model is not limited to the following.
Embodiment one: as shown in fig. 1 to 3, a steel wire heating device comprises a machine table 1, a first supporting plate 2 is fixedly connected to the edge of one side of the top surface of the machine table 1, an eddy induction heater 4 is fixedly connected to the middle of one side surface of the first supporting plate 2, guide components 11 are fixedly connected to two sides of the top surface of the machine table 1, the guide positions of the guide components 11 correspond to the positions of the centers of the eddy induction heaters 4, a connecting plate 14 is fixedly connected to the positions of the first supporting plate 2 corresponding to the eddy induction heaters 4, a heat absorption cover 5 is fixedly connected to one side of the connecting plate 14, the heat absorption cover 5 is sleeved outside the eddy induction heaters 4, a plurality of heat conduction pipes 7 are fixedly connected to the inner part of a cover wall of the heat absorption cover 5, one ends of the heat conduction pipes 7 penetrate through one ends of the heat absorption cover 5, a plurality of heat dissipation fins 13 are fixedly connected to one another, the outer walls of the heat dissipation fins 13 are fixedly connected with a guide cover 9, one side of the guide cover 9 is fixedly connected with a fan 10, an air outlet is formed in the other side of the guide cover 9, an air outlet is obliquely downward corresponding to the positions of the centers of the two guide components 11, a heat absorption cover 2 is connected to the middle part 2, and the heat absorption cover 8 is fixedly connected to the outer wall 8 of the heat absorption cover 8.
As an alternative solution of the present utility model, the guiding assemblies 11 each include two second supporting plates 111, two transverse guiding rollers 112 are rotatably connected to the same side of the two second supporting plates 111, two vertical guiding rollers 113 are rotatably connected to the same side of the two second supporting plates 111, the transmission space between the two transverse guiding rollers 112 and the transmission space between the two vertical guiding rollers 113 are corresponding to each other in a staggered manner, the two transverse guiding rollers 112 are perpendicular to the two vertical guiding rollers 113, and the two transverse guiding rollers 112 and the two vertical guiding rollers 113 can limit the steel wire up and down, left and right, prevent the steel wire from swinging up and down, and improve stability.
As an alternative solution of the present utility model, the transmission space between the two transverse guide rollers 112 and the staggered position between the two vertical guide rollers 113 correspond to the position at the center of the vortex induction heater 4, the two transverse guide rollers 112 and the two vertical guide rollers 113 are made of heat insulation materials, and the centers of the two transverse guide rollers 112 and the two vertical guide rollers 113 are provided with arc guide grooves, so that the guide assembly 11 can limit the guiding position of the steel wire to the center of the vortex induction heater 4, the heat insulation materials can prevent the guide rollers from being thermally deformed, the arc guide grooves can improve the guiding effect, and the steel wire is prevented from being deviated.
As an alternative technical scheme of the utility model, the air guide sleeve 9 completely wraps the side walls of the radiating fins 13, the radiating fins 13 are annular, the circle centers of the annular structures of the radiating fins 13 correspond to the center of the vortex induction heater 4, and the extensions Shen Fanxiang of the radiating fins 13 are parallel to the air flow output direction of the fan 10, so that the air flow output by the fan 10 can uniformly pass through the radiating fins 13, and the air flow is heated.
As an alternative technical scheme of the utility model, one side surface of the first supporting plate 2 is fixedly connected with the heating controller 3, the position, close to the middle part of one side of the outer wall of the heat absorption cover 5, of the first supporting plate 2 is fixedly connected with the infrared temperature sensor 12, the signal output end of the infrared temperature sensor 12 is electrically connected with the signal input end of the heating controller 3, the output end of the heating controller 3 is electrically connected with the input end of the eddy current induction heater 4, the temperature of a heated steel wire can be detected through the infrared temperature sensor 12, and when the temperature is too high, a control signal can be sent to the heating controller 3, and the eddy current induction heater 4 is closed timely.
A steel wire heating device has the following working principle:
1) Guiding by positioning of the guiding assembly 11 such that the wire is guided through the center of the eddy current induction heater 4;
2) The steel wire self-heats through the eddy current induction heater 4, so that heating is realized;
3) The heat after the steel wire is heated is absorbed by the heat absorbing cover 5, the heat is conducted to the input side of the steel wire through the heat conducting pipes 7, the heat is blown to the surface of the input side of the steel wire through the heat radiating fins 13 and the fan 10, the steel wire is preheated, and the preheated steel wire enters the vortex induction heater 4 to improve the heating efficiency.
To sum up, this steel wire heating device, through having set up the heat absorption cover 5 can be with the heat absorption that the heated steel wire sent out, reduce the heat loss, through a plurality of heat pipes 7 with the heat conduction to the input side of steel wire, through a plurality of radiating fins 13 and fan 10 with the surface of steel wire input side of blowing the heat, make the steel wire get preheated, improve its heating efficiency that gets into in the vortex induction heater 4, simultaneously reduced the waste of heat, the rethread installs the reflector additional at a plurality of heat absorption cover 5 outer walls, can reduce the heat radiation, reduce the influence to the surrounding working environment of board 1.
Although embodiments of the present utility model have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the utility model, and that variations, modifications, alternatives, and variations may be made in the above embodiments by those skilled in the art without departing from the spirit and principles of the utility model. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (5)
1. A wire heating device, characterized in that: the heat-absorbing device comprises a machine table (1), a first supporting plate (2) is fixedly connected to the edge of one side of the top surface of the machine table (1), a vortex induction heater (4) is fixedly connected to the middle of one side surface of the first supporting plate (2), guide components (11) are fixedly connected to two sides of the top surface of the machine table (1), the guide positions of the guide components (11) correspond to the positions of the centers of the vortex induction heaters (4), a connecting plate (14) is fixedly connected to the positions of the first supporting plate (2) corresponding to the vortex induction heater (4), a heat-absorbing cover (5) is fixedly connected to one side of the connecting plate (14), a plurality of heat-absorbing pipes (7) are sleeved outside the vortex induction heater (4), one ends of the heat-absorbing pipes (7) penetrate through one ends of the heat-absorbing covers (5), one ends of the heat-absorbing pipes (7) penetrate through the heat-absorbing covers (5) to be fixedly connected with a plurality of fins (13), one sides of the heat-dissipating covers (13) are fixedly connected with one sides of the other sides of the heat-absorbing covers (9), a heat-dissipating fan (9) is fixedly connected to one sides of the heat-dissipating covers (9), the air outlet of the fan (10) obliquely downwards corresponds to the central connecting line of the two guide assemblies (11), the middle part of the first support plate (2) is fixedly connected with a heat shield (8), and the heat shield (8) covers the outer wall of the heat absorbing cover (5).
2. A wire heating apparatus as defined in claim 1, wherein: the guide assembly (11) comprises two second support plates (111), two same sides of the second support plates (111) are connected with two transverse guide rollers (112) in a common rotation mode, two same sides of the second support plates (111) are connected with two vertical guide rollers (113) in a common rotation mode, transmission spaces between the transverse guide rollers (112) and transmission spaces between the two vertical guide rollers (113) are mutually staggered and correspond, and the two transverse guide rollers (112) are mutually perpendicular to the two vertical guide rollers (113).
3. A wire heating apparatus as defined in claim 2, wherein: the staggered positions of the transmission space between the two transverse guide rollers (112) and the two vertical guide rollers (113) correspond to the positions of the center of the vortex induction heater (4), the two transverse guide rollers (112) and the two vertical guide rollers (113) are made of heat insulation materials, and the centers of the two transverse guide rollers (112) and the two vertical guide rollers (113) are provided with arc guide grooves.
4. A wire heating apparatus according to claim 3, wherein: the air guide sleeve (9) completely wraps the side walls of the radiating fins (13), the radiating fins (13) are annular, the circle centers of the annular structures of the radiating fins (13) are corresponding to the center of the vortex induction heater (4), and the extending directions of the radiating fins (13) are parallel to the air flow output direction of the fan (10).
5. A wire heating apparatus as defined in claim 4, wherein: a side fixedly connected with heating controller (3) of first backup pad (2), the position fixedly connected with infrared temperature sensor (12) in the middle part of first backup pad (2) being close to heat absorption cover (5) outer wall one side, the signal output part of infrared temperature sensor (12) and the signal input part electric connection of heating controller (3), the output of heating controller (3) and the input electric connection of vortex induction heater (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322824585.6U CN221296994U (en) | 2023-10-20 | 2023-10-20 | Steel wire heating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322824585.6U CN221296994U (en) | 2023-10-20 | 2023-10-20 | Steel wire heating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221296994U true CN221296994U (en) | 2024-07-09 |
Family
ID=91741399
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322824585.6U Active CN221296994U (en) | 2023-10-20 | 2023-10-20 | Steel wire heating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221296994U (en) |
-
2023
- 2023-10-20 CN CN202322824585.6U patent/CN221296994U/en active Active
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant |