CN221289137U - Aluminum alloy anti-collision beam feeding system with online heating function - Google Patents
Aluminum alloy anti-collision beam feeding system with online heating function Download PDFInfo
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- CN221289137U CN221289137U CN202322913205.6U CN202322913205U CN221289137U CN 221289137 U CN221289137 U CN 221289137U CN 202322913205 U CN202322913205 U CN 202322913205U CN 221289137 U CN221289137 U CN 221289137U
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- heating
- aluminum alloy
- resistance wire
- feeding system
- heating box
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 102
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 60
- 239000000463 material Substances 0.000 claims description 7
- 238000005452 bending Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
The utility model discloses an aluminum alloy anti-collision beam feeding system with an online heating function, which mainly comprises a feeding conveyor belt, a rack, a transfer assembly and a heating box. According to the technical scheme, the aluminum alloy anti-collision beam feeding system with the online heating function not only can have the automatic feeding function of the hollow aluminum alloy section, but also can efficiently preheat the hollow aluminum alloy section by inserting the heating resistance wire into the hollow aluminum alloy section, so that the plasticity of the hollow aluminum alloy section is improved, the difficulty of subsequent stamping deformation is reduced, and the yield of bending is greatly improved.
Description
Technical Field
The utility model relates to the technical field of profile product processing, in particular to an aluminum alloy anti-collision beam feeding system with an online heating function.
Background
The anti-collision beam is a device for absorbing collision energy when a vehicle is collided, so that the damage of impact force to a longitudinal beam of the vehicle body can be reduced, and the vehicle is protected. The traditional anti-collision beam is mostly made of high-strength steel, but with the design requirements of higher and higher structural strength of the anti-collision beam and light weight of automobiles, the anti-collision beam made of aluminum alloy materials is more and more. The manufacturing of the aluminum alloy anti-collision beam requires that a hollow aluminum alloy section is manufactured through an extrusion molding process, and then the hollow aluminum alloy section is punched to manufacture the aluminum alloy anti-collision beam.
Along with the automation degree of aluminum alloy anticollision roof beam production is higher and higher, the mill generally begins to adopt automatic feeding system, but discovers in production practice that current automatic feeding system is because can not preheat hollow aluminum alloy section bar, because of hollow aluminum alloy section bar self intensity is too high, the plasticity is too low, leads to hollow aluminum alloy section bar bending's yields in subsequent punching press in-process not ideal.
Solving the above problems is urgent.
Disclosure of utility model
The utility model provides an aluminum alloy anti-collision beam feeding system with an on-line heating function, which aims to solve the technical problem that the yield of the bending forming of a hollow aluminum alloy section bar in the subsequent stamping process is not ideal because the conventional aluminum alloy anti-collision beam feeding system cannot preheat the hollow aluminum alloy section bar.
The technical scheme is as follows:
The utility model provides an aluminum alloy anticollision roof beam feeding system with online heating function, includes the material loading conveyer belt, sets up rack and the transport subassembly of installing on the rack at the material loading conveyer belt unloading end, install the upper portion on the rack and have open heating cabinet, be equipped with at least one section bar support that is used for placing hollow aluminum alloy section bar in the heating cabinet, heating subassembly is installed to at least one end of heating cabinet, heating subassembly includes at least one along the resistance wire actuating cylinder of installing on the rack of length direction of heating cabinet and installs the heating resistance wire on corresponding resistance wire actuating cylinder respectively, and each group heating resistance wire all extends along the length direction of heating cabinet to can insert or withdraw from the heating cabinet under the drive of corresponding resistance wire actuating cylinder, the material loading conveyer belt can be with hollow aluminum alloy section bar through on the section bar support of open transport to the heating cabinet, when each group heating resistance wire inserts in the heating cabinet under the drive of corresponding resistance wire actuating cylinder, each group heating resistance wire all stretches into in the hollow aluminum alloy section bar.
Compared with the prior art, the utility model has the beneficial effects that:
according to the technical scheme, the aluminum alloy anti-collision beam feeding system with the online heating function not only can have the automatic feeding function of the hollow aluminum alloy section, but also can efficiently preheat the hollow aluminum alloy section by inserting the heating resistance wire into the hollow aluminum alloy section, so that the plasticity of the hollow aluminum alloy section is improved, the difficulty of subsequent stamping deformation is reduced, and the yield of bending is greatly improved.
Drawings
FIG. 1 is a schematic structural view of an aluminum alloy bumper beam loading system;
FIG. 2 is an enlarged view of FIG. 1 at A;
FIG. 3 is a schematic diagram of the mating relationship of a heating box and a heating assembly;
FIG. 4 is a schematic diagram of a heating assembly;
fig. 5 is a schematic structural view of the feeding conveyor belt.
Detailed Description
The utility model is further described below with reference to examples and figures.
As shown in fig. 1 to 5, an aluminum alloy anti-collision beam feeding system with an on-line heating function mainly comprises a feeding conveyor belt 1, a rack 2, a transfer assembly and a heating box 3. Wherein, rack 2 sets up the unloading end at material loading conveyer belt 1, and transport subassembly and heating cabinet 3 are all installed on rack 2. The heating box 3 is a box structure with an opening 3a at the upper part, and at least one section bar bracket 6 for placing hollow aluminum alloy sections is arranged in the heating box 3, namely: hollow aluminum alloy sections conveyed by the feeding conveyor belt 1 fall into the heating box 3 through the opening 3a and fall on various section supports 6.
Referring to fig. 1 and 5, the feeding conveyor 1 includes a conveyor support 1a and a conveyor assembly 1b mounted on top of the conveyor support 1a in a horizontal direction, wherein the conveyor assembly 1b is driven by a servo motor, and is stable and reliable and has high control accuracy.
Further, a plurality of limit guide rollers 1c distributed along the length direction of the belt assembly 1b are rotatably mounted on the top of the belt bracket 1a, and each limit guide roller 1c is disposed on the same side in the width direction of the belt assembly 1 b. By arranging the limiting guide roller 1c, the hollow aluminum alloy profile conveyed on the driving belt assembly 1b can play a role in limiting and guiding.
Referring to fig. 1, 3 and 4, a heating assembly is mounted at least one end of the heating box 3, and the heating assembly includes at least one resistance wire driving cylinder 4 mounted on the rack 2 along the length direction of the heating box 3 and heating resistance wires 5 mounted on the corresponding resistance wire driving cylinders 4, wherein each group of heating resistance wires 5 extends along the length direction of the heating box 3 and can be inserted into or withdrawn from the heating box 3 under the driving of the corresponding resistance wire driving cylinder 4.
Therefore, when the hollow aluminum alloy section is placed on the section support 6, each group of heating resistance wires 5 is inserted into the heating box 3 under the driving of the corresponding resistance wire driving cylinder 4, and each group of heating resistance wires 5 extends into the hollow aluminum alloy section at the moment, so that the hollow aluminum alloy section can be efficiently heated, the plasticity of the hollow aluminum alloy section is rapidly improved, the difficulty of subsequent stamping deformation is reduced, and the yield of bending forming is greatly improved.
In this embodiment, heating elements are mounted at both ends of the heating box 3. Through such design, under the prerequisite of guaranteeing same heating efficiency, can shorten half heating resistance wire 5 to can shorten the stroke of the piston rod of resistance wire drive cylinder 4 and the length of rack 2 correspondingly, reduce the arrangement degree of difficulty of equipment.
Referring to fig. 3 and 4, each set of heating assembly is provided with at least two resistance wire driving cylinders 4 mounted on the same cylinder sliding seat 7, and each cylinder sliding seat 7 is slidably matched with at least one first linear guide rail 8 extending along the length direction of the heating box 3, so that the corresponding resistance wire driving cylinder 4 can be driven to be close to or far away from the heating box 3. Through such design, can conveniently adjust resistance wire drive cylinder 4's position to be suitable for the hollow aluminum alloy section bar of different length, guaranteed the degree of depth of inserting of heating resistance wire 5, the commonality is good.
Referring to fig. 3, the profile brackets 6 each include a bracket elevating cylinder 6a vertically installed at the bottom of the heating box 3 and a support rod 6b extendedly installed on a piston rod of the bracket elevating cylinder 6a in the width direction of the heating box 3. Through the design, the hollow aluminum alloy section bar can be suitable for hollow aluminum alloy sections with different thicknesses, and the universality is good.
In this embodiment, referring to fig. 2 and 3, lifting guide grooves 3b respectively in sliding fit with corresponding ends of the support rods 6b are vertically formed in the wall of the heating box 3, and two ends of each support rod 6b are respectively embedded into the corresponding lifting guide grooves 3b, so that the change of the posture of the support rod 6b in the lifting adjustment and stress process can be avoided, and the stability and reliability of the support rod 6b are ensured.
Referring to fig. 1, the transfer assembly includes a transfer platform 9 mounted on one side of the heating box 3 in the width direction, at least one pushing cylinder 10 mounted on the transfer platform 9, a gantry 11 extending along the length direction of the heating box 3 and mounted on the gantry 2, and at least one electric gripper 13 mounted on a corresponding gripper bracket 12, wherein a piston rod of each pushing cylinder 10 extends along the width direction of the heating box 3 in a direction away from the heating box 3, a push plate 14 is mounted at an outer end of a piston rod of each pushing cylinder 10, each gripper bracket 12 includes a bracket column 12a vertically mounted on the gantry 2 and a bracket beam 12b extending along the width direction of the heating box 3 and transversely mounted between the bracket column 12a and the gantry beam 11a of the gantry 11, and each electric gripper 13 is respectively mounted on the corresponding bracket beam 12b in a translatable and liftable manner, so that hollow aluminum alloy profiles can be transferred stably and reliably.
Specifically, after the hollow aluminum alloy section is heated in the heating box 3, each group of heating resistance wires 5 is driven by the corresponding resistance wire driving cylinder 4 to sequentially withdraw from the hollow aluminum alloy section and the heating box 3, then the electric gripper 13 is started to transfer the hollow aluminum alloy section onto the transfer platform 9, and finally the pushing plate 14 is controlled by the pushing cylinder 10 to push the hollow aluminum alloy section down the transfer platform 9.
Further, the second linear guide rail 15 extending along the length direction of the heating box 3 is installed on the bench 2, the second linear guide rail 15 is located at one side, far away from the transfer platform 9, of the heating box 3, the lower ends of the support columns 12a are all installed on the sliding blocks of the second linear guide rail 15, at least one third linear guide rail 16 extending along the length direction of the portal frame beam 11a is installed on the portal frame beam 11a, one ends, far away from the support columns 12a, of the support beams 12b are respectively installed on the corresponding sliding blocks of the third linear guide rails 16, and therefore the positions of the handle supports 12 can be flexibly adjusted to adapt to hollow aluminum alloy sections with different sizes, and universality is good.
Further, the bottom of the transfer platform 9 is provided with a plurality of triangular reinforcing plates 9a connected with the wall of the heating box 3, so that the structural strength of the transfer platform 9 can be greatly improved, and the stability of the hollow aluminum alloy section bar when placed on the transfer platform 9 is improved.
Finally, it should be noted that the above description is only a preferred embodiment of the present utility model, and that many similar changes can be made by those skilled in the art without departing from the spirit and scope of the utility model as defined in the appended claims.
Claims (7)
1. The utility model provides an aluminum alloy anticollision roof beam feeding system with on-line heating function, includes material loading conveyer belt (1), sets up rack (2) and the transportation subassembly of installing on rack (2) at material loading conveyer belt (1) unloading end, its characterized in that: install heating cabinet (3) that upper portion has uncovered (3 a) on rack (2), be equipped with at least one section bar support (6) that are used for placing hollow aluminum alloy section bar in heating cabinet (3), heating component is installed to at least one end of heating cabinet (3), heating component includes at least one resistance wire drive cylinder (4) of installing on rack (2) along the length direction of heating cabinet (3) and installs heating resistance wire (5) on corresponding resistance wire drive cylinder (4) respectively, and each group of heating resistance wire (5) all extends along the length direction of heating cabinet (3) to can insert or withdraw from heating cabinet (3) under the drive of corresponding resistance wire drive cylinder (4), material loading conveyer belt (1) can be with hollow aluminum alloy section bar through on section bar support (6) of uncovered (3), when each group of heating resistance wire (5) drive insert heating cabinet (3) under corresponding resistance wire drive cylinder (4), each group of heating resistance wire (5) all stretches into in the hollow aluminum alloy section bar.
2. The aluminum alloy anti-collision beam feeding system with an online heating function according to claim 1, wherein: heating elements are arranged at two ends of the heating box (3).
3. The aluminum alloy anti-collision beam feeding system with an online heating function according to claim 2, wherein: each set of heating assembly is provided with at least two resistance wire driving cylinders (4) arranged on the same cylinder sliding seat (7), and each cylinder sliding seat (7) is respectively in sliding fit with at least one first linear guide rail (8) extending along the length direction of the heating box (3), so that the corresponding resistance wire driving cylinders (4) can be driven to be close to or far away from the heating box (3).
4. The aluminum alloy anti-collision beam feeding system with an online heating function according to claim 1, wherein: the section bar support (6) comprises a support lifting cylinder (6 a) vertically arranged at the bottom of the heating box (3) and a support rod (6 b) arranged on a piston rod of the support lifting cylinder (6 a) in an extending manner along the width direction of the heating box (3).
5. The aluminum alloy anti-collision beam feeding system with the online heating function according to claim 4, wherein: lifting guide grooves (3 b) which are respectively in sliding fit with corresponding ends of the supporting rods (6 b) are vertically formed in the wall of the heating box (3), and two ends of each supporting rod (6 b) are respectively embedded into the corresponding lifting guide grooves (3 b).
6. The aluminum alloy anti-collision beam feeding system with an online heating function according to claim 1, wherein: the transfer assembly comprises a transfer platform (9) arranged on one side of the width direction of the heating box (3), at least one pushing cylinder (10) arranged on the transfer platform (9), a portal frame (11) arranged on the rack (2) in a manner of extending along the length direction of the heating box (3) and at least one electric gripper (13) respectively arranged on a corresponding gripper bracket (12), piston rods of the pushing cylinders (10) extend along the width direction of the heating box (3) in a direction away from the heating box (3), pushing plates (14) are arranged at the outer ends of the piston rods of the pushing cylinders (10), and the gripper brackets (12) comprise bracket uprights (12 a) vertically arranged on the rack (2) and bracket cross beams (12 b) arranged between the bracket uprights (12 a) and the portal frame cross beams (11 a) in a manner of extending along the width direction of the heating box (3), wherein each electric gripper (13) can be respectively arranged on the corresponding bracket cross beams (12 b) in a horizontally moving and lifting manner.
7. The aluminum alloy anti-collision beam feeding system with the online heating function according to claim 6, wherein: install second linear guide (15) along heating cabinet (3) length direction extension on rack (2), this second linear guide (15) are located one side that heating cabinet (3) kept away from transfer platform (9), and the slider of second linear guide (15) is all installed to the lower extreme of each support stand (12 a), install at least one third linear guide (16) along its length direction extension on portal frame crossbeam (11 a), and the one end that support stand (12 a) was kept away from to each support crossbeam (12 b) is installed respectively on the corresponding slider of each third linear guide (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322913205.6U CN221289137U (en) | 2023-10-30 | 2023-10-30 | Aluminum alloy anti-collision beam feeding system with online heating function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322913205.6U CN221289137U (en) | 2023-10-30 | 2023-10-30 | Aluminum alloy anti-collision beam feeding system with online heating function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221289137U true CN221289137U (en) | 2024-07-09 |
Family
ID=91735340
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322913205.6U Active CN221289137U (en) | 2023-10-30 | 2023-10-30 | Aluminum alloy anti-collision beam feeding system with online heating function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221289137U (en) |
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2023
- 2023-10-30 CN CN202322913205.6U patent/CN221289137U/en active Active
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