CN221287409U - Hazardous waste gas treatment device containing VOCs - Google Patents

Hazardous waste gas treatment device containing VOCs Download PDF

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Publication number
CN221287409U
CN221287409U CN202323191121.2U CN202323191121U CN221287409U CN 221287409 U CN221287409 U CN 221287409U CN 202323191121 U CN202323191121 U CN 202323191121U CN 221287409 U CN221287409 U CN 221287409U
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waste gas
carbon adsorption
hazardous waste
spray
gas treatment
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张生萍
张静
蒋国伟
胡晓娇
郝爱红
郭晓明
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Gansu Jinchuang Lvfeng Environmental Technology Co ltd
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Gansu Jinchuang Lvfeng Environmental Technology Co ltd
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Abstract

The utility model belongs to the technical field of hazardous waste gas treatment, and particularly relates to a hazardous waste gas treatment device containing VOCs. The device comprises a molecular cracking device, an activated carbon adsorption box and a fan, wherein an air inlet of the molecular cracking device is connected with an exhaust port of hazardous waste gas of VOCs; an air outlet of the molecular pyrolysis device is connected with an air inlet of the activated carbon adsorption box; an air outlet of the activated carbon adsorption box is connected with an air inlet of a fan, and the fan is connected with a chimney. Through the arrangement of the alkaline washing tower, the demister, the molecular cracking device, the activated carbon adsorption box and the fan, the whole treatment system is green and environment-friendly, and secondary pollution is avoided; furthermore, the connection of each part of the whole device is compact, and the device is practical, reliable, safe and stable. Solves the problems of higher investment cost, larger occupied area, incomplete waste gas treatment and larger potential safety hazard in the prior art.

Description

Hazardous waste gas treatment device containing VOCs
Technical Field
The utility model belongs to the technical field of hazardous waste gas treatment, and particularly relates to a hazardous waste gas treatment device containing VOCs.
Background
The VOCs gas and malodorous gas treatment technology of the existing organized emission mainly comprises the following steps:
the physical method comprises the following steps: adsorption methods such as zeolite, activated carbon, microlite, silica gel, and molecular sieve.
Chemical method: the chemical spraying and washing are adopted, and two reactions of oxidation and reduction are involved. The gas/liquid phase gas reversely contacts and reacts to transfer to the liquid phase, and the chemical agent is used for neutralization and oxidation reaction with acid-base substances and malodorous components in the gas. The waste liquid can cause secondary pollution and is required to be treated by water quality to reach the discharge standard.
The method for extracting plant liquid comprises the following steps: essential oil extracted from natural plants for inhibiting malodorous gas. The plant liquid waste gas treatment and deodorization technology is applicable to various open spaces; the disadvantage is that the operation cost is too high, and the treatment is not thorough.
Biological method: biological washing, drip filtration and filter bed. The special microbial flora screened manually is fixed on biological carrier, and organic matter in gas phase is transferred to liquid phase or solid phase biomembrane for absorption by microbe and oxidative decomposition into final product of carbon dioxide, water, etc. The three modes of biological washing, drip filtration and filter bed method mainly differ from the state of microorganism and the state of liquid. Biological methods are economical only when dealing with low concentration, readily biodegradable organic gas phase contaminants, and have poor versatility. The biological method has low operation cost and does not produce secondary pollution. However, the disposable investment cost is high, the occupied area is large, and the disposable investment cost is easily influenced by climate conditions.
Low temperature plasma process (chemical process): the low-temperature plasma formed by high-energy ion beams and electron beams generated by using a spiral microwave low-temperature cold light technology enters the interior of molecules, opens molecular chains and damages the principle of molecular structure, and the molecules in waste gas are bombarded by the principle of equivalent emission and recovery at the speed of 300-3000 ten thousand per second, so that a series of complex chemical reactions such as oxidation and the like occur, and the malodorous gas with low concentration is purified. The occupied area of the equipment is large, and the electricity consumption is large; the application has a great potential safety hazard when being applied to flammable and explosive gases.
Combustion (oxidation) (chemical process): direct, catalytic, regenerative combustion; the combustion method can thoroughly purify pollutants at high temperature (more than or equal to 850 ℃), recovers heat, has high investment and operation cost, is suitable for occasions with small air quantity (the waste gas quantity is reduced by adopting a pre-concentration process generally) and higher concentration, and has incomplete deodorization effect if the structure of the reaction chamber is slightly poor. The catalytic combustion process decomposes the exhaust gas at 300-500 deg.c in a catalyst bed. There are restrictive demands on the composition of the exhaust gas because catalyst poisoning easily occurs.
Adsorption method (physical method): the adsorbent is zeolite molecular sieve, activated carbon, microlite, silica gel, other molecular sieves, etc. The adsorption capacity in the adsorption method is usually small and can be regenerated and reused. Activated carbon is the most common adsorbent, is commonly used for low-concentration waste gas treatment, and can effectively remove organic volatile matters, hydrocarbon substances, chlorocarbon, oxygenated hydrocarbon (except formaldehyde) and other odor. The organic matters are adsorbed on the surface of the porous solid to remove odor, the operation temperature is preferably kept below 40 ℃, and impurities such as water vapor, dust and the like can influence the adsorption effect.
UV photocatalytic purification (chemical process): the UV photolysis oxidation method is to utilize ozone UV light beam to irradiate waste gas, under the irradiation of high-energy ultraviolet light beam, crack ammonia, trimethylamine, hydrogen sulfide, methylthio, methyl mercaptan, methyl sulfide, dimethyl disulfide, carbon disulfide, styrene, aldehyde, ketone, phenol and the like in the malignant gas, sulfide H2S, VOC is a molecular bond of benzene, toluene and xylene, so that pollutant molecules in a free state are oxidized with ozone to be combined into small-molecular harmless or low-harmful compounds such as CO 2、H2 O and the like. Thereby achieving a reduction of the malodor concentration in the exhaust gas. Has good deodorizing effect and high-efficiency disinfection and sterilization effect.
To sum up, in order to solve the above problems, we propose a hazardous waste gas treatment device containing VOCs.
Disclosure of Invention
According to the defects in the prior art, the technical problems to be solved by the utility model are as follows: the hazardous waste gas treatment device containing VOCs solves the problems of higher investment cost, larger occupied area, incomplete waste gas treatment and larger potential safety hazard in the prior art.
In order to achieve the above object, the present utility model adopts the following technical scheme:
The utility model provides a contain hazardous waste gas treatment device of VOCs, includes molecule cracker, active carbon adsorption case and fan, molecule cracker's air intake is connected with the exhaust port of the hazardous waste gas of VOCs; an air outlet of the molecular pyrolysis device is connected with an air inlet of the activated carbon adsorption box; an air outlet of the activated carbon adsorption box is connected with an air inlet of a fan, and the fan is connected with a chimney.
Further, a contain hazardous waste gas treatment device of VOCs still includes alkaline tower and defroster, one side of alkaline tower is equipped with the air intake, and the air intake is used for the import of the hazardous waste gas of VOCs, and the air outlet of alkaline tower and the air intake connection of defroster, the air outlet of defroster and molecular cracker's air intake connection.
Further, from last to being equipped with in proper order in the alkaline washing tower removes fog layer, first spray box, second spray box, third spray box, gas distributor and liquid storage case, the fog layer is located the upper portion of alkaline washing tower, and wherein first spray box, second spray box and third spray box are located the lower part that removes the fog layer, and the upper portion of first spray box, second spray box and third spray box all is equipped with rotatory spray nozzle, and rotatory spray nozzle passes through the pipeline and is connected with the liquid storage case with alkaline washing circulating pump.
Further, after the alkaline washing tower normally operates for a period of time, the circulating liquid reaches a certain ethanol saturation concentration, in order to ensure the normal operation of the alkaline washing tower, the circulating liquid in the alkaline washing tower is periodically discharged and replaced, the bottom of the alkaline washing tower is provided with a manual pollution discharge clean-discharging port, the manual pollution discharge clean-discharging port is connected with a centralized pollution discharge pipe and is discharged into an industrial main sewage pipe network, in order to ensure the normal operation of the alkaline washing tower during pollution discharge, an emergency pool is arranged on the outer side of the alkaline washing tower and is connected with a first spray box, a second spray box and a third spray box through pipelines, and the emergency pool provides alkaline washing liquid for the alkaline washing tower during pollution discharge of the alkaline washing tower.
Further, be equipped with preliminary filter layer and active carbon adsorption layer in the active carbon adsorption case, preliminary filter layer sets up in the air intake department of active carbon adsorption case, in order to conveniently change active carbon adsorption layer, the active carbon adsorption layer adopts picture peg formula structure to be connected with the active carbon adsorption case, and adopts the particle carbon that the iodine value is 800mg/g in the active carbon adsorption layer.
Further, the fan is a glass fiber reinforced plastic high-pressure fan, an impeller of the fan is made of pure glass fiber reinforced plastic, the impeller is light in weight, and the dynamic balance of the fan is easy to adjust; in the similar glass fiber reinforced plastic fan products, the adoption of the glass fiber reinforced plastic impeller not only can reduce the weight of the fan and the power energy consumption, but also can greatly solve the defect that the impeller is corroded; the fan shell adopts an integrally formed volute structure, the inner surface is smooth, and the resistance is small.
Further, an overhaul window is arranged on the activated carbon adsorption box and made of transparent PVC corrosion-resistant materials.
In summary, by adopting the technical scheme, the beneficial technical effects of the utility model are as follows:
The hazardous waste gas treatment device containing VOCs is characterized in that the whole treatment system is green and environment-friendly in material selection and cannot cause secondary pollution through the arrangement of an alkaline washing tower, a demister, a molecular cracking device, an activated carbon adsorption box and a fan; furthermore, the connection of each part of the whole device is compact, and the device is practical, reliable, safe and stable. Solves the problems of higher investment cost, larger occupied area, incomplete waste gas treatment and larger potential safety hazard in the prior art.
Drawings
Fig. 1 is a schematic structural diagram of embodiment 1 of the present utility model.
Fig. 2 is a schematic structural diagram of embodiment 2 of the present utility model.
Fig. 3 is a schematic view of the internal structure of the activated carbon adsorption tank.
FIG. 4 is a schematic diagram of the mechanism of the caustic wash tower.
Detailed Description
In order to make the objects, technical solutions and advantages of the present disclosure more apparent, the present disclosure will be further described in detail with reference to the following examples. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
Example 1
In this embodiment, as shown in fig. 1, a hazardous waste gas treatment device containing VOCs includes a molecular pyrolysis device 3, an activated carbon adsorption box 4, and a fan 5, where an air inlet of the molecular pyrolysis device 3 is connected with an exhaust port of the hazardous waste gas containing VOCs; an air outlet of the molecular pyrolysis device 3 is connected with an air inlet of the activated carbon adsorption box 4; an air outlet of the activated carbon adsorption box 4 is connected with an air inlet of a fan 5, and the fan 5 is connected with a chimney.
Be equipped with preliminary filter layer 8 and active carbon adsorption layer 9 in the active carbon adsorption case 4, preliminary filter layer 8 sets up in the air intake department of active carbon adsorption case 4, in order to conveniently change active carbon adsorption layer 9, active carbon adsorption layer 9 adopts picture peg formula structure to be connected with active carbon adsorption case 4, and the adoption is the granular carbon that the iodine value is 800mg/g in the active carbon adsorption layer 9.
The fan 5 is a glass fiber reinforced plastic high-pressure fan, an impeller of the fan is made of pure glass fiber reinforced plastic, the impeller is light in weight, and the dynamic balance of the fan is easy to adjust; in the similar glass fiber reinforced plastic fan products, the adoption of the glass fiber reinforced plastic impeller not only can reduce the weight of the fan and the power energy consumption, but also can greatly solve the defect that the impeller is corroded; the fan shell adopts an integrally formed volute structure, the inner surface is smooth, and the resistance is small.
As shown in the figure, an overhaul window is arranged on the activated carbon adsorption box 4, and the overhaul window is made of transparent PVC corrosion-resistant materials.
Example 2
In this embodiment, as shown in fig. 2, a hazardous waste gas treatment device containing VOCs further includes an alkaline tower 1 and a demister 2, an air inlet is disposed on one side of the alkaline tower 1, the air inlet is used for introducing hazardous waste gas containing VOCs, an air outlet of the alkaline tower 1 is connected with an air inlet of the demister 2, and an air outlet of the demister 2 is connected with an air inlet of the molecular pyrolysis device 3.
As shown in fig. 4, the spray-removing layer 10, the first spray tank 11, the second spray tank 12, the third spray tank 13, the gas distributor 14 and the liquid storage tank 15 are sequentially disposed in the alkaline washing tower 1 from top to bottom, the spray-removing layer 10 is disposed at the upper portion of the alkaline washing tower 1, the first spray tank 11, the second spray tank 12 and the third spray tank 13 are disposed at the lower portion of the spray-removing layer 10, and rotary spray nozzles are disposed at the upper portions of the first spray tank 11, the second spray tank 12 and the third spray tank 13, and are connected with the liquid storage tank 15 through pipelines and the alkaline washing circulation pump 6.
After the alkaline washing tower 1 normally operates for a period of time, the circulating liquid reaches a certain ethanol saturation concentration, in order to ensure the normal operation of the alkaline washing tower 1, the circulating liquid in the alkaline washing tower 1 is discharged and replaced periodically, the bottom of the alkaline washing tower 1 is provided with a manual pollution discharge clean outlet, the manual pollution discharge clean outlet is connected with a centralized pollution discharge pipe and is discharged into a main sewage pipe network, in order to ensure the normal operation of the alkaline washing tower 1 during pollution discharge, the outside of the alkaline washing tower 1 is provided with an emergency pool 7, and the emergency pool 7 is connected with a first spray box 11, a second spray box 12 and a third spray box 13 through pipelines, so that the emergency pool 7 provides alkaline washing liquid for the alkaline washing tower 1 during pollution discharge of the alkaline washing tower 1.
Be equipped with preliminary filter layer 8 and active carbon adsorption layer 9 in the active carbon adsorption case 4, preliminary filter layer 8 sets up in the air intake department of active carbon adsorption case 4, in order to conveniently change active carbon adsorption layer 9, active carbon adsorption layer 9 adopts picture peg formula structure to be connected with active carbon adsorption case 4, and the adoption is the granular carbon that the iodine value is 800mg/g in the active carbon adsorption layer 9.
The fan 5 is a glass fiber reinforced plastic high-pressure fan, an impeller of the fan is made of pure glass fiber reinforced plastic, the impeller is light in weight, and the dynamic balance of the fan is easy to adjust; in the similar glass fiber reinforced plastic fan products, the adoption of the glass fiber reinforced plastic impeller not only can reduce the weight of the fan and the power energy consumption, but also can greatly solve the defect that the impeller is corroded; the fan shell adopts an integrally formed volute structure, the inner surface is smooth, and the resistance is small.
As shown in the figure, an overhaul window is arranged on the activated carbon adsorption box 4, and the overhaul window is made of transparent PVC corrosion-resistant materials.
The foregoing description of the preferred embodiment of the utility model is not intended to limit the utility model, but is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.

Claims (7)

1. The utility model provides a contain hazardous waste gas treatment device of VOCs, includes molecule cracker (3), active carbon adsorption case (4) and fan (5), its characterized in that: an air inlet of the molecular cracking device (3) is connected with an exhaust port of hazardous waste gas of VOCs; an air outlet of the molecular pyrolysis device (3) is connected with an air inlet of the activated carbon adsorption box (4); an air outlet of the activated carbon adsorption box (4) is connected with an air inlet of a fan (5), and the fan (5) is connected with a chimney.
2. The hazardous waste gas treatment device containing VOCs according to claim 1, wherein: a contain hazardous waste gas treatment device of VOCs still includes alkaline tower (1) and defroster (2), one side of alkaline tower (1) is equipped with the air intake, and the air intake is used for the import of the hazardous waste gas of VOCs, and the air outlet of alkaline tower (1) is connected with the air intake of defroster (2), the air outlet of defroster (2) and the air intake connection of molecule cracker (3).
3. The hazardous waste gas treatment device containing VOCs according to claim 2, wherein: the spray-removing device is characterized in that a spray-removing layer (10), a first spray box (11), a second spray box (12), a third spray box (13), a gas distributor (14) and a liquid storage box (15) are sequentially arranged in the alkaline washing tower (1) from top to bottom, the spray-removing layer (10) is located on the upper portion of the alkaline washing tower (1), the first spray box (11), the second spray box (12) and the third spray box (13) are located on the lower portion of the spray-removing layer (10), and rotary spray nozzles are arranged on the upper portions of the first spray box (11), the second spray box (12) and the third spray box (13) and are connected with the liquid storage box (15) through pipelines and an alkaline washing circulating pump (6).
4. The hazardous waste gas treatment device containing VOCs according to claim 2, wherein: the outside of caustic wash tower (1) is equipped with emergent pond (7), and emergent pond (7) are connected with first spray box (11), second spray box (12) and third spray box (13) through the pipeline, and emergent pond (7) provide alkaline washing liquid to caustic wash tower (1) when carrying out blowdown to caustic wash tower (1).
5. A hazardous waste gas treatment device containing VOCs according to any one of claims 1, 2, characterized in that: be equipped with preliminary filter layer (8) and active carbon adsorption layer (9) in active carbon adsorption case (4), preliminary filter layer (8) set up in the air intake department of active carbon adsorption case (4), active carbon adsorption layer (9) adopt picture peg structure to be connected with active carbon adsorption case (4), and the granular carbon that the iodine value is 800mg/g is adopted in active carbon adsorption layer (9).
6. A hazardous waste gas treatment device containing VOCs according to any one of claims 1, 2, characterized in that: the fan (5) is a glass fiber reinforced plastic high-pressure fan.
7. A hazardous waste gas treatment device containing VOCs according to any one of claims 1, 2, characterized in that: an overhaul window is arranged on the activated carbon adsorption box (4), and is made of transparent PVC corrosion-resistant materials.
CN202323191121.2U 2023-11-27 Hazardous waste gas treatment device containing VOCs Active CN221287409U (en)

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Publication Number Publication Date
CN221287409U true CN221287409U (en) 2024-07-09

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