CN221281442U - Modular control system for conveyor lines - Google Patents
Modular control system for conveyor lines Download PDFInfo
- Publication number
- CN221281442U CN221281442U CN202323474470.5U CN202323474470U CN221281442U CN 221281442 U CN221281442 U CN 221281442U CN 202323474470 U CN202323474470 U CN 202323474470U CN 221281442 U CN221281442 U CN 221281442U
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- conveyer
- switch
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- 238000004891 communication Methods 0.000 claims abstract description 14
- 230000006855 networking Effects 0.000 claims 5
- 238000009434 installation Methods 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 3
- 238000010276 construction Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Abstract
The utility model discloses a modularized control system for a conveying line, which comprises an upper computer, a switch, an Ethernet system and a plurality of conveyers, wherein each conveyer is provided with an independent sub-control box, the sub-control boxes of adjacent conveyers are connected through Ethernet communication, the sub-control box of the conveyer at the head end is connected with the switch through Ethernet communication, the switch is connected with the upper computer through Ethernet communication, an Internet of things controller software system of the conveying line is arranged in the upper computer, and the upper computer realizes the control of conveying actions of the conveyers through the Ethernet system. Compared with centralized control, the utility model has the advantages of reduced overall cost, high expansibility, high flexibility, direct modularized splicing in site construction, greatly reduced cable laying quantity and types, correspondingly reduced large control cabinet quantity, large bridge laying quantity and the like, greatly reduced labor and time cost in the installation stage, and convenient and fast post-operation maintenance.
Description
Technical Field
The utility model relates to the technical field of conveyor line control systems, in particular to the technical field of modular control systems for conveyor lines.
Background
The conveyor line system is equipment for conveying cargoes from one place to a designated place, and is an essential important component part in the whole stereoscopic warehouse, wherein the control mode of the conveyor is particularly important, and the difference of design schemes directly leads to the complexity of on-site wiring and the difficulty of later maintenance. In the prior art, the regional centralized control is adopted, each component on the conveyor is required to be connected to the control cabinet through a cable, so that the control of the control cabinet on the conveyor is realized, the problems of scattered component installation, long distance of the control cabinet, high wire consumption and the like can occur during on-site assembly, and the complexity of on-site production and installation operation time is increased.
Disclosure of utility model
The utility model aims to solve the problems in the prior art, and provides a modularized control system for a conveying line, which can solve the problems.
In order to achieve the above purpose, the utility model provides a modularized control system for a conveying line, which comprises an upper computer, a switch, an Ethernet system and a plurality of conveyers, wherein each conveyer is provided with independent sub-control boxes, the sub-control boxes of adjacent conveyers are connected through Ethernet communication, the sub-control box of the conveyer at the head end is connected with the switch through Ethernet communication, the switch is connected with the upper computer through Ethernet communication, the upper computer is internally provided with a controller software system of the conveying line for the Internet of things, and the upper computer realizes the control of conveying actions of the conveyers through the Ethernet system.
Preferably, the conveyer is provided with a motor, a photoelectric sensor and a button box, an Internet of things controller, a frequency converter or a contactor and a current terminal row are arranged in the sub-control box, the adjacent Internet of things controllers are connected through an Ethernet cable, network communication of an Ethernet system is realized, the Internet of things controller is connected with the frequency converter or the contactor, the frequency converter or the contactor is directly connected with the motor, and the photoelectric sensor and the button box are directly connected with the Internet of things controller.
Preferably, the power lines of two adjacent sub-control boxes are connected to the power line of the next sub-control box in parallel through the high-current terminal strip.
Preferably, the method is characterized in that: the sub-control box body is connected with the Ethernet port of the Internet of things controller of the adjacent sub-control box body through an Ethernet cable by the Ethernet port of the Internet of things controller.
The utility model has the beneficial effects that: the utility model adopts a modularized control thought to control elements and equipment of the whole conveying line, a control unit originally arranged in a control cabinet is replaced by a software and hardware system of a controller of the internet of things of the conveying line, a PLC (programmable logic controller) and an IO (input/output) module are omitted, and an independent small control box is arranged below the conveying machine and used for installing and controlling hardware elements of the conveying equipment; the software system of the controller of the internet of things of the conveying line combines the control system of the controller of the internet of things with the upper computer to realize the control of the upper computer on the action of the conveying equipment; compared with centralized control, the utility model has the advantages of reduced overall cost, high expansibility, high flexibility, direct modularized splicing in site construction, greatly reduced cable laying quantity and types, correspondingly reduced large control cabinet quantity, large bridge laying quantity and the like, greatly reduced labor and time cost in the installation stage, and convenient and fast post-operation maintenance.
The features and advantages of the present utility model will be described in detail by way of example with reference to the accompanying drawings.
Drawings
FIG. 1 is a schematic diagram of a conveyor structure of the present utility model;
FIG. 2 is a schematic diagram of a network connection of the present utility model;
fig. 3 is a schematic diagram of the power line connection of the present utility model.
In the figure: 1-branch accuse box, 2-motor, 3-photoelectric sensor.
Detailed Description
Referring to fig. 1, 2 and 3, a modularized control system for a conveying line comprises an upper computer, a switch, an ethernet system and a plurality of conveyers, wherein each conveyer is provided with an independent sub-control box body 1, the sub-control box bodies 1 of adjacent conveyers are connected through ethernet communication, the sub-control box bodies 1 of the conveyers at the head end are connected with the switch through ethernet communication, the switch is connected with the upper computer through ethernet communication, a controller software system of the conveying line for the internet of things is installed in the upper computer, and the upper computer realizes the control of conveying actions of the conveyers through the ethernet system; the system is characterized in that a motor 2, a photoelectric sensor 3 and a button box are arranged on the conveyor, an Internet of things controller, a frequency converter or a contactor and a current terminal row are arranged in the sub-control box body 1, adjacent Internet of things controllers are connected through an Ethernet cable, network communication of an Ethernet system is realized, the Internet of things controller is connected with the frequency converter or the contactor, the frequency converter or the contactor is directly connected with the motor 2, and the photoelectric sensor 3 and the button box are directly connected with the Internet of things controller; the power lines of two adjacent sub-control boxes 1 are connected to the power line of the next sub-control box 1 in parallel through a high-current terminal strip; the sub-control box body 1 is connected with the Ethernet port of the Internet of things controller of the adjacent sub-control box body 1 through an Ethernet cable by the Ethernet port of the Internet of things controller.
During installation, the modularized control quantity is divided according to equipment, one piece of equipment is provided with an Internet of things controller, a control frequency converter or contactor, a circuit breaker, the Internet of things controller and a terminal strip of the equipment are arranged in a sub-control box body of the equipment, a photoelectric sensor on the equipment is connected to an IO point position of the Internet of things controller in the box, and at the moment, the modularized control hardware combination of the equipment is completed.
The above embodiments are illustrative of the present utility model, and not limiting, and any simple modifications of the present utility model fall within the scope of the present utility model.
Claims (4)
1. A modular control system for a conveyor line, characterized by: including host computer, switch, ethernet system and a plurality of conveyer, all be provided with independent branch accuse box (1) on every conveyer, be connected through the ethernet communication between the branch accuse box (1) of adjacent conveyer, branch accuse box (1) of the conveyer of head end are connected through the ethernet communication with the switch, and the switch passes through the ethernet communication with the host computer and is connected, installs transfer chain thing networking controller software system in the host computer.
2. The modular control system for conveyor lines of claim 1, wherein: install motor (2), photoelectric sensor (3) and button box on the conveyer, be equipped with thing networking controller, converter or contactor, current terminal row in minute accuse box (1), be connected through ethernet cable between the adjacent thing networking controller, thing networking controller is connected with converter or contactor, converter or contactor with motor (2) are direct to link to each other, photoelectric sensor (3) and button box with thing networking controller is direct to link to each other.
3. The modular control system for conveyor lines of claim 2, wherein: the power lines of two adjacent sub-control boxes (1) are connected to the power line of the next sub-control box (1) in parallel through a high-current terminal strip.
4. The modular control system for conveyor lines of claim 1, wherein: the sub-control box body (1) is connected with the Ethernet port of the Internet of things controller of the adjacent sub-control box body (1) through an Ethernet cable by the Ethernet port of the Internet of things controller.
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221281442U true CN221281442U (en) | 2024-07-05 |
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| GR01 | Patent grant |