CN221262135U - Inductance material area processingequipment and inductance production facility - Google Patents
Inductance material area processingequipment and inductance production facility Download PDFInfo
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- CN221262135U CN221262135U CN202323162186.4U CN202323162186U CN221262135U CN 221262135 U CN221262135 U CN 221262135U CN 202323162186 U CN202323162186 U CN 202323162186U CN 221262135 U CN221262135 U CN 221262135U
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- inductance
- material belt
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- 238000004519 manufacturing process Methods 0.000 title abstract description 12
- 238000005452 bending Methods 0.000 claims abstract description 17
- 238000003825 pressing Methods 0.000 claims description 29
- 238000007493 shaping process Methods 0.000 claims description 10
- 238000005056 compaction Methods 0.000 claims description 5
- 230000001939 inductive effect Effects 0.000 claims 2
- 238000003466 welding Methods 0.000 abstract description 7
- 238000001125 extrusion Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 4
- 230000006835 compression Effects 0.000 description 5
- 238000007906 compression Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 208000025962 Crush injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
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Abstract
The application discloses an inductance material belt processing device and inductance production equipment, wherein the inductance material belt processing device is used for positioning a material belt once through a first jig; the driving mechanism drives the press buckle component to carry out secondary positioning on the material belt; the second jig is used for carrying out three-time positioning on the material belt and carrying out bending operation on the material belt, carrying out three-time positioning on the inductance material belt and carrying out bending operation after positioning, thereby realizing the fixation and bending operation on the inductance material belt, improving the bending efficiency, improving the fixation stability of the inductance material belt, ensuring that the inductance material belt cannot deviate in position during transportation and welding, ensuring that the welding position is more accurate, ensuring that the inductance material belt cannot mutually extrude or collide in the transportation process, ensuring the integrity of the quality of the inductance material belt, improving the production quality and the product yield of inductance products, and solving the problems of low product yield and product quality caused by the existing material belt deviation or collision extrusion.
Description
Technical Field
The application relates to the technical field, in particular to an inductance material belt processing device and inductance production equipment.
Background
The inductance class material area in market adopts the mode that does not have to press and detains and carries out transportation, and the material area easily takes place the skew when being connected with the coil lead wire, leads to welding failure, influences product quality.
In the prior art, the material belt manufacturer can press the material belt, but the material cost is high, and the materials are easy to extrude and collide with each other in the transportation process to cause crush injury, so that the product yield is affected.
Therefore, how to ensure that the product yield and the product quality are low due to the deviation of the material belt or collision extrusion is avoided is a problem to be solved urgently.
Disclosure of utility model
In view of this, the application provides an inductance material strip processing device and inductance production equipment, so as to solve the problem of low product yield and product quality caused by the existing material strip deviation or collision extrusion.
The application provides an inductance material belt processing device which comprises:
A base;
The first jig is arranged on the base and comprises a plurality of positioning grooves for positioning the material belt once;
the pressing device comprises a driving mechanism and a pressing buckle assembly;
the driving mechanism is connected with the pressing buckle assembly and is used for driving the pressing buckle assembly to carry out secondary positioning on the material belt;
The second jig is positioned right above the first jig and connected with the driving mechanism and is used for carrying out three-time positioning on the material belt and carrying out bending operation on the material belt.
Optionally, a plurality of compaction and shaping blocks are arranged at the bottom end of the second jig, and the plurality of compaction and shaping blocks are in one-to-one correspondence with the positions of the plurality of positioning grooves.
Optionally, the pressing device further includes a bracket, the bracket is fixed on the base and located at a side portion of the first jig, and the bracket is connected with the driving mechanism.
Optionally, the driving mechanism includes:
the bottom plate is connected with the second jig and the pressing buckle component;
And the top end of the upper and lower telescopic unit is fixedly connected with the bracket, and the bottom end of the upper and lower telescopic unit is connected with the front bottom plate and is used for driving the bottom plate to move up and down.
Optionally, the pressing buckle assembly includes a plurality of locating pins, and positions of the locating pins are in one-to-one correspondence with the locating grooves.
Optionally, a positioning hole is formed in the material belt, and the positioning pin is inserted into the positioning hole.
Optionally, the bottom plate with the second tool passes through a plurality of adjusting screw and connects, adjusting screw is used for adjusting the second tool with the distance of bottom plate.
Optionally, the locating pin includes sleeve, spring and pressure post, the sleeve is fixed in the bottom of bottom plate, the spring insert locate the sleeve, the top of pressure post passes through the spring coupling the sleeve just can slide from top to bottom in the sleeve, the bottom of pressure post stretches out the bottom opening of sleeve.
Optionally, the up-down telescopic unit comprises any one of an oil cylinder, an air cylinder and a telescopic motor.
The application also provides inductance production equipment, which comprises the inductance material belt processing device.
The inductance material belt processing device and the inductance production equipment have the beneficial effects that:
According to the inductance material belt processing device, the material belt is positioned once through the first jig; the pressing buckle assembly is driven by the driving mechanism to carry out secondary positioning on the material belt; the second jig is used for positioning the material belt for three times and bending the material belt, positioning the inductance material belt for three times and bending the inductance material belt after positioning, so that the fixing and bending operation of the inductance material belt are realized, the bending efficiency is improved, the fixing stability of the inductance material belt is improved, the inductance material belt is ensured not to deviate in position during transportation and welding, the welding position is more accurate, the inductance material belt is not mutually extruded or collided in the transportation process, the integrity of the inductance material belt quality is ensured, the production quality and the product yield of inductance products are improved, and the problems of low product yield and low product quality caused by the existing material belt deviation or collision extrusion are solved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic structural diagram of an inductance material strip processing device according to an embodiment of the present application;
FIG. 2 is a schematic diagram of a first jig and a second jig according to an embodiment of the application;
fig. 3 is an enlarged schematic view of a in fig. 2.
Reference numerals:
1. A base;
2. A first jig; 20. a positioning groove; 21. a support block;
3. A driving mechanism; 31. a bottom plate; 32. an up-down telescopic unit; 33. adjusting a screw;
4. a press buckle assembly; 41. a positioning pin; 42. a sleeve; 43. a spring; 44. pressing a column; 45. jack nails;
5. A second jig; 51. compacting and shaping the block;
6. A bracket;
7. A material belt; 71. and positioning holes.
Detailed Description
The following description of the embodiments of the present application will be made in detail and with reference to the accompanying drawings, wherein it is apparent that the embodiments described are only some, but not all embodiments of the present application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to fall within the scope of the application. The various embodiments described below and their technical features can be combined with each other without conflict.
The present utility model will be more fully understood by the following description of embodiments, but the specific embodiments given by the applicant should not be or should not be construed as limiting the technical solution of the present utility model, any definition of components or technical features.
Referring to fig. 1, the present application provides an inductance material strip processing apparatus, including:
a base 1;
The first jig 2 is arranged on the base 1 and comprises a plurality of positioning grooves 20 for positioning the material belt 7 once; the above and the following material strips 7 may be referred to as inductance material strips in the present application;
The pressing device comprises a driving mechanism 3 and a pressing buckle assembly 4;
the driving mechanism 3 is connected with the press buckle assembly 4 and is used for driving the press buckle assembly 4 to carry out secondary positioning on the material belt 7;
The second jig 5 is located right above the first jig 2 and connected with the driving mechanism 3 and is used for positioning the material belt 7 for three times and performing bending operation on the material belt 7.
As an alternative embodiment of the present application, referring to fig. 1 and 2, the bottom end of the second fixture 5 is provided with a plurality of compression shaping blocks 51, and the positions of the plurality of compression shaping blocks 51 and the plurality of positioning slots 20 are in one-to-one correspondence.
In some embodiments, referring to fig. 2, the middle part of the positioning groove 20 is provided with a supporting block 21, the compression shaping block 51 is located at the side part of the supporting block 21, and the distance between the compression shaping block 51 and the supporting block 21 is slightly greater than the thickness of the material belt 7. After the material belt 7 is subjected to primary positioning and secondary positioning, the compaction and shaping block 51 continuously applies pressure to the edge of the inductance material belt so as to perform bending operation on the inductance material belt, and bending of the inductance material belt is realized.
As an alternative embodiment of the present application, referring to fig. 1, the pressing device further includes a bracket 6, where the bracket 6 is fixed to the base 1 and located at a side portion of the first fixture 2, and the bracket 6 is connected to the driving mechanism 3.
As an alternative embodiment of the present application, referring to fig. 1, the driving mechanism 3 includes:
The bottom plate 31 is connected with the second jig 5 and the pressing buckle component 4;
The upper and lower telescopic unit 32 has its top end fixedly connected with the bracket 6 and its bottom end connected with the front bottom plate 31 for driving the bottom plate 31 to move up and down.
As an alternative embodiment of the present application, referring to fig. 1 and 3, the press buckle assembly 4 includes a plurality of positioning pins 41, and positions of the positioning pins 41 are in one-to-one correspondence with the positioning grooves 20.
As an alternative embodiment of the present application, referring to fig. 3, the material tape 7 is provided with a positioning hole 71, and the positioning pin 41 is inserted into the positioning hole 71.
In some embodiments, referring to fig. 3, a positioning hole (not labeled in the drawing) is also provided in the middle of the supporting block 21, where the positioning hole of the supporting block 21 is consistent with and corresponds to the positioning hole 71 on the material belt 7, and the positioning pin 41 is convenient to fix the material belt 7 on the supporting block 21 when inserted into the two positioning holes 71.
As an alternative embodiment of the present application, referring to fig. 1 and 2, the bottom plate 31 is connected to the second fixture 5 through a plurality of adjusting screws 33, and the adjusting screws 33 are used for adjusting the distance between the second fixture 5 and the bottom plate 31.
In some embodiments, the distance between the second jig 5 and the bottom plate 31 is adjusted by matching the adjusting screw 33 and a nut (not shown in the figure), so as to adjust the descending height of the second jig 5, further adjust the pressure of the second jig 5 on the inductance material belt on the first jig 2, and avoid damaging the inductance material belt due to excessive pressure on the premise of ensuring the compression stability of the inductance material belt.
As an alternative embodiment of the present application, referring to fig. 3, the positioning pin 41 includes a sleeve 42, a spring 43 and a pressing post 44, the sleeve 42 is fixed to the bottom end of the base plate 31, the spring 43 is inserted into the sleeve 42, the top end of the pressing post 44 is connected to the sleeve 42 by the spring 43 and can slide up and down in the sleeve 42, the bottom end of the pressing post 44 extends out of the bottom end opening of the sleeve 42, and preferably, the positioning pin 41 has a certain elasticity by the elasticity of the sleeve 42, the spring 43 and the pressing post 44, so that the pressing stability is ensured, the electric inductance material tape is not crushed, and the pressing safety and the fixing stability to the electric inductance material tape are improved.
In some embodiments, referring to fig. 3, the bottom end of the pressing post 44 is provided with a jack nail 45, the outer diameter of the jack nail 45 is smaller than the inner diameter of the positioning hole 71, and the outer diameter of the bottom surface of the pressing post 44 is larger than the inner diameter of the positioning hole 71; when the material belt 7 is secondarily positioned, the jack nails 45 are inserted into the positioning holes 71 of the material belt 7 and the supporting blocks 21, the material belt 7 is tightly pressed on the supporting blocks 21 by the bottom surfaces of the pressing columns 44, double positioning of the material belt 7 is realized, and the stability of the material belt 7 in pressing is improved.
As an alternative embodiment of the present application, the up-down expansion unit 32 includes any one of an oil cylinder, a gas cylinder, and an expansion motor.
The application also provides inductance production equipment, which comprises an inductance material belt processing device.
In summary, the inductance material belt processing device and the inductance production equipment have the advantages that:
According to the inductance material belt processing device, the material belt is positioned once through the first jig; the driving mechanism drives the press buckle component to carry out secondary positioning on the material belt; the second jig is used for carrying out three-time positioning on the material belt and carrying out bending operation on the material belt, carrying out three-time positioning on the inductance material belt and carrying out bending operation after positioning, thereby realizing the fixation and bending operation on the inductance material belt, improving the bending efficiency, improving the fixation stability of the inductance material belt, ensuring that the inductance material belt cannot deviate in position during transportation and welding, ensuring that the welding position is more accurate, ensuring that the inductance material belt cannot mutually extrude or collide in the transportation process, ensuring the integrity of the quality of the inductance material belt, improving the production quality and the product yield of inductance products, and solving the problems of low product yield and product quality caused by the existing material belt deviation or collision extrusion.
The foregoing embodiments of the present application are not limited to the above embodiments, but are intended to be included within the scope of the present application as defined by the appended claims and their equivalents.
Claims (10)
1. An inductance material belt processingequipment, characterized by comprising:
A base;
The first jig is arranged on the base and comprises a plurality of positioning grooves for positioning the material belt once;
the pressing device comprises a driving mechanism and a pressing buckle assembly;
the driving mechanism is connected with the pressing buckle assembly and is used for driving the pressing buckle assembly to carry out secondary positioning on the material belt;
The second jig is positioned right above the first jig and connected with the driving mechanism and is used for carrying out three-time positioning on the material belt and carrying out bending operation on the material belt.
2. The inductance material strip processing device of claim 1, wherein a plurality of compaction and shaping blocks are arranged at the bottom end of the second jig, and the plurality of compaction and shaping blocks are in one-to-one correspondence with the plurality of positioning grooves.
3. The inductive material web processing apparatus of claim 1, wherein said pressing device further comprises a bracket secured to said base and located on a side of said first fixture, said bracket being coupled to said drive mechanism.
4. The inductance strip processing apparatus of claim 3, wherein the driving mechanism includes:
the bottom plate is connected with the second jig and the pressing buckle component;
And the top end of the upper and lower telescopic unit is fixedly connected with the bracket, and the bottom end of the upper and lower telescopic unit is connected with the bottom plate and used for driving the bottom plate to move up and down.
5. The apparatus of claim 4, wherein the press-fastening assembly comprises a plurality of positioning pins, and the positioning pins are positioned in one-to-one correspondence with the positioning grooves.
6. The inductance strip processing apparatus of claim 5, wherein the strip is provided with a locating hole, and the locating pin is inserted into the locating hole.
7. The inductance strip processing device of claim 6, wherein the bottom plate is connected with the second jig through a plurality of adjusting screws, the adjusting screws being used to adjust the distance between the second jig and the bottom plate.
8. The inductive material strap processing apparatus of claim 7 wherein the locating pin comprises a sleeve, a spring and a press post, the sleeve is fixed to the bottom end of the base plate, the spring is inserted into the sleeve, the top end of the press post is connected to the sleeve by the spring and can slide up and down in the sleeve, and the bottom end of the press post extends out of the bottom end opening of the sleeve.
9. The inductance strip processing apparatus of claim 4, wherein the upper and lower telescoping units include any one of an oil cylinder, an air cylinder, and a telescoping motor.
10. An inductance producing apparatus comprising the inductance web processing device according to any one of claims 1 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323162186.4U CN221262135U (en) | 2023-11-22 | 2023-11-22 | Inductance material area processingequipment and inductance production facility |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323162186.4U CN221262135U (en) | 2023-11-22 | 2023-11-22 | Inductance material area processingequipment and inductance production facility |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221262135U true CN221262135U (en) | 2024-07-02 |
Family
ID=91651370
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323162186.4U Active CN221262135U (en) | 2023-11-22 | 2023-11-22 | Inductance material area processingequipment and inductance production facility |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221262135U (en) |
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2023
- 2023-11-22 CN CN202323162186.4U patent/CN221262135U/en active Active
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