CN221251834U - Novel cement mucilage binding ration device - Google Patents
Novel cement mucilage binding ration device Download PDFInfo
- Publication number
- CN221251834U CN221251834U CN202323024722.4U CN202323024722U CN221251834U CN 221251834 U CN221251834 U CN 221251834U CN 202323024722 U CN202323024722 U CN 202323024722U CN 221251834 U CN221251834 U CN 221251834U
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- fixedly connected
- support
- front side
- device body
- fixing
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- 239000004568 cement Substances 0.000 title claims abstract description 44
- 229920000715 Mucilage Polymers 0.000 title claims description 5
- 239000000853 adhesive Substances 0.000 title claims description 5
- 238000003756 stirring Methods 0.000 claims description 35
- 238000007599 discharging Methods 0.000 claims description 15
- 238000006073 displacement reaction Methods 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 13
- 150000001875 compounds Chemical class 0.000 claims 7
- 238000000034 method Methods 0.000 abstract description 12
- 239000012212 insulator Substances 0.000 abstract description 8
- 238000011002 quantification Methods 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract description 4
- 238000009434 installation Methods 0.000 abstract description 2
- 230000008878 coupling Effects 0.000 description 9
- 238000010168 coupling process Methods 0.000 description 9
- 238000005859 coupling reaction Methods 0.000 description 9
- 230000001174 ascending effect Effects 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
Landscapes
- Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
Abstract
The utility model relates to the technical field of extra-high voltage insulator installation and discloses a novel cement binding quantification device which comprises a device body, wherein a transverse moving cylinder is fixedly connected to the top of the front side of the device body, a quantification cup support is fixedly connected to the output end of the transverse moving cylinder, a plurality of guide rails are fixedly connected to the left end of the front side of the device body, a guide rail fixing plate is fixedly connected to the left side of the middle of the device body, a fixing connecting piece is fixedly connected to the bottom of the front side of the quantification cup support, a push-out assembly is arranged at the top of the front side of the quantification cup support, and a screw feeding device fixing support is fixedly connected to the left end of the top of the device body. According to the utility model, the quantitative accuracy of cement use can be effectively improved, the resource waste is effectively avoided, the product quality is improved, the investment of staff can be reduced, the semi-automatic state of the quantitative device is realized, and the labor cost in the process is saved.
Description
Technical Field
The utility model relates to the technical field of extra-high voltage insulator installation, in particular to a novel cement binding quantifying device.
Background
The extra-high voltage insulator is a key component for supporting and insulating wires or cables in an electric power system, is commonly used for an extra-high voltage transmission line, plays an important role in ensuring the safety and reliability of electric power transmission, and needs to use cement to strengthen the connection of steel caps and steel feet in the installation process of the insulator so as to avoid electric shock, fire and other safety problems, and can ensure that a uniform and compact insulating adhesive layer is formed between the insulator and a bracket through adhesive bonding, thereby providing good electric insulation and mechanical support. Such a glue layer helps to prevent breakdown or discharge of the insulator at high voltage and can improve the stain resistance of the insulator.
However, when the cement is glued to steel feet of the steel caps, the whole operation is finished by manually allocating the proportion of the cement materials and then pouring and stacking, but the situation that the cement materials are wasted due to overflow and the like easily occurs after pouring due to inaccurate manual quantification, and manual operation is needed in the whole process, so that the labor input is overlarge.
Disclosure of utility model
In order to make up for the defects, the utility model provides a novel cement binding quantitative device, and aims to solve the problems of resource waste and overlarge labor input in the whole process caused by inaccurate manual quantitative in the prior art.
In order to achieve the above purpose, the present utility model adopts the following technical scheme: the utility model provides a novel cement mucilage binding ration device, includes the equipment organism, the front side top fixedly connected with lateral shifting cylinder of equipment organism, lateral shifting cylinder's output fixedly connected with ration cup support, the front side left end fixedly connected with guide rail of equipment organism, the middle part left side fixedly connected with guide rail fixed plate of equipment organism, the front side bottom fixedly connected with connecting piece of ration cup support, the front side top of ration cup support is provided with the ejecting subassembly, the top left end fixedly connected with screw feeder fixed bolster of equipment organism, screw feeder fixed bolster's top is provided with conveying assembly, the front side middle part fixedly connected with material jar of equipment organism, the top of material jar is provided with stirring subassembly.
Further, the ejecting subassembly includes the cylinder fixed bolster, cylinder fixed bolster fixed connection is at the front side top of ration cup support, the top sliding connection of cylinder fixed bolster has a ejection of compact cylinder, the left side of ejection of compact cylinder is provided with displacement sensor, the output fixedly connected with shaft coupling of ejection of compact cylinder, the bottom fixedly connected with ration cup of cylinder fixed bolster.
Further, the conveying assembly comprises a connecting fixing piece, the connecting fixing piece is fixedly connected to the bottom of the guide rail fixing plate, a motor is fixedly connected to the rear side of the connecting fixing piece, and a screw feeding device is fixedly connected to the output end of the motor.
Further, the stirring assembly comprises a charging bucket cover, the charging bucket cover is fixedly connected to the top of a charging bucket, the top of the charging bucket cover is fixedly connected with a stirring motor support, the top of the stirring motor support is fixedly connected with a stirring motor, the output end of the stirring motor is fixedly connected with a stirring shaft coupling, and the bottom of the stirring shaft coupling is fixedly connected with stirring blades.
Further, the quantitative cup support is slidably connected to two far sides of the guide rails, the quantitative cup support is slidably connected to the top of the guide rail fixing plate, the fixing connecting piece is slidably connected to the top of the guide rail fixing plate, and the quantitative cup is fixedly connected to the top of the fixing connecting piece.
Further, a piston is arranged at the bottom of the coupler and is connected with the inner wall of the dosing cup in a sliding mode.
Further, a through groove is formed in the bottom of the quantitative cup, and a through groove is formed in the top of the fixed connecting piece.
Further, screw feeder fixed connection is at screw feeder fixed bolster's top, screw feeder is connected with the discharge gate of material tank bottom.
The utility model has the following beneficial effects:
1. According to the utility model, through the matched use of the components such as the quantitative cup, the motor, the displacement sensor, the discharging cylinder and the like, the quantitative accuracy of cement use can be effectively improved, the resource waste is effectively avoided, and the product quality is improved.
2. According to the utility model, through the matched use of the stirring motor, the screw feeding device, the guide rail, the discharging cylinder and other parts, the investment of workers can be reduced, the semi-automatic state of the quantitative device is realized, and the labor cost in the process is saved.
Drawings
Fig. 1 is a schematic perspective view of a novel cement binding quantitative device provided by the utility model.
Legend description:
1. A screw feeder fixing bracket; 2. a screw feeder; 3. a guide rail fixing plate; 4. connecting a fixing piece; 5. a guide rail; 6. a dosing cup holder; 7. a motor; 8. a quantitative cup; 9. a coupling; 10. a displacement sensor; 11. a cylinder fixing bracket; 12. a discharging cylinder; 13. an equipment body; 14. a lateral movement cylinder; 15. fixing the connecting piece; 16. a stirring motor; 17. a stirring shaft coupling; 18. a stirring motor bracket; 19. a charging bucket cover; 20. stirring the leaves; 21. a charging bucket.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1, one embodiment provided by the present utility model: the utility model provides a novel cement mucilage binding ration device, including equipment organism 13, the front side top fixedly connected with lateral shifting cylinder 14 of equipment organism 13, the output fixedly connected with ration cup support 6 of lateral shifting cylinder 14, the front side left end fixedly connected with of equipment organism 13 a plurality of guide rails 5, the middle part left side fixedly connected with guide rail fixed plate 3 of equipment organism 13, the front side bottom fixedly connected with fixed connection 15 of ration cup support 6, the front side top of ration cup support 6 is provided with the ejecting subassembly, the top left end fixedly connected with screw feeder fixed bolster 1 of equipment organism 13, the top of screw feeder fixed bolster 1 is provided with conveying assembly, conveying assembly is including connecting mounting 4, connect mounting 4 fixedly connected with in the bottom of guide rail fixed plate 3, the rear side fixedly connected with motor 7 of connecting mounting 4, the output fixedly connected with screw feeder 2 of motor 7, the front side middle part fixedly connected with bucket 21 of equipment organism 13, the top of bucket 21 is provided with stirring subassembly.
The motor 7 is turned on, the screw feeding device 2 is driven by the motor 7 to convey the cement mixture in the charging bucket 21 to the inside of the quantitative cup 8 through the auger, the piston in the quantitative cup 8 is lifted up in the cement conveying process, the discharging cylinder 12 and the displacement sensor 10 are synchronously driven to ascend in the ascending process, the displacement sensor 10 feeds back the ascending real-time position to the PLC in the ascending process, when the set value is reached, the screw feeding device 2 stops running, then the quantitative cup support 6 is pushed to slide at the top of the guide rail fixing plate 3 under the limit of the guide rail 5 through the output of the transverse moving cylinder 14, after the quantitative cup support is separated from the guide rail fixing plate 3, the piston connected with the pushing coupler 9 can be output through the discharging cylinder 12, the cement in the quantitative cup 8 is discharged to a workpiece, after the discharging is completed, the discharging cylinder 12 is not pressed by the cement to return to the original position at the top of the cylinder fixing support 11 along the gravity, the displacement sensor 10 is driven to return to the original position, the transverse moving cylinder 14 is contracted again, the quantitative cup support 6 is pulled to the original position, the cement is quantitatively thrown next time, the cement is pushed down, and the cement is required to be quantitatively put through the whole displacement sensor 10 by the device is adjusted by the operator.
The stirring subassembly includes charging bucket lid 19, and charging bucket lid 19 fixed connection is at the top of charging bucket 21, and the top fixedly connected with agitator motor support 18 of charging bucket lid 19, the top fixedly connected with agitator motor 16 of agitator motor support 18, the output fixedly connected with stirring shaft coupling 17 of agitator motor 16, the bottom fixedly connected with stirring leaf 20 of stirring shaft coupling 17.
Staff can throw into cement and raw and other materials in the material tank 21 through material feeding unit, then opens agitator motor 16 and cooperates stirring shaft coupling 17 drive stirring leaf 20 to carry out intensive mixing to the cement in the material tank 21, uses through the part of stirring subassembly, can effectively use manpower sparingly compounding operation, saves the cost of labor.
The pushing-out assembly comprises an air cylinder fixing support 11, the air cylinder fixing support 11 is fixedly connected to the top of the front side of the quantitative cup support 6, a discharging air cylinder 12 is slidably connected to the top of the air cylinder fixing support 11, a displacement sensor 10 is arranged on the left side of the discharging air cylinder 12, a coupler 9 is fixedly connected to the output end of the discharging air cylinder 12, and a quantitative cup 8 is fixedly connected to the bottom of the air cylinder fixing support 11.
Cement in the quantitative cup 8 can be accurately positioned and discharged through the pushing-out assembly, and raw material waste such as leakage and the like in the process is avoided.
The bottom of shaft coupling 9 is provided with the piston, and piston sliding connection is at the inner wall of ration cup 8, and the through groove has been seted up to the bottom of ration cup 8, and the through groove has been seted up at the top of fixed connection 15.
Through the cooperation of piston, guide rail fixed plate 3, through the groove, can avoid quantitative cup 8 to appear spilling the hourglass in the removal in-process.
The quantitative cup support 6 is connected to the far side of the two guide rails 5 in a sliding manner, the quantitative cup support 6 is connected to the top of the guide rail fixing plate 3 in a sliding manner, the fixed connecting piece 15 is connected to the top of the guide rail fixing plate 3 in a sliding manner, and the quantitative cup 8 is connected to the top of the fixed connecting piece 15 in a fixed manner.
The moving position of the quantitative cup 8 is fully limited, so that the displacement of the quantitative cup support 6 is prevented from being changed after the quantitative cup support is moved, and the quantitative cup support 6 can always be attached to the top of the guide rail fixing plate 3 to slide.
Screw feeder 2 fixed connection is at screw feeder fixed bolster 1's top, and screw feeder 2 is connected with the discharge gate of material jar 21 bottom.
The screw feeder 2 is fixed in position by the screw feeder fixing bracket 1, and the cement is stably output into the quantitative cup 8 under the fixation of the middle part of the connecting fixing piece 4.
Working principle: when the quantitative device is used for cement binding of insulator products, workers can input cement and raw materials into the charging bucket 21 through the feeding device, then the stirring motor 16 is opened, the stirring shaft coupler 17 is matched to drive the stirring blade 20 to sufficiently stir cement in the charging bucket 21, after mixing is completed, the workers can drive the screw feeding device 2 through the motor 7 to convey cement mixture in the charging bucket 21 to the inside of the quantitative cup 8 through auger transmission, and can lift the piston in the quantitative cup 8 in the cement conveying process, the discharging cylinder 12 and the displacement sensor 10 are synchronously driven to ascend in the ascending process, the displacement sensor 10 can feed back the ascending real-time position to the PLC in the ascending process, when a set value is reached, the screw feeding device 2 stops running, then the quantitative cup support 6 is pushed to slide at the top of the guide rail fixing plate 3 through the output of the transverse movement cylinder 14, after the screw feeding device 2 is separated from the guide rail fixing plate 3, the piston connected with the pushing shaft coupler 9 can be output through the discharging cylinder 12, the cement in the quantitative cup 8 is discharged to the inside of the workpiece, the cement is not lifted to the workpiece, the displacement sensor 10 is driven to the original position by the transverse movement cylinder 10, the cement feeding device is not required to be completely pushed by the cement feeding device, the cement is not required to be completely moved to the original position by the cement feeding device, and the cement feeding device is not required to be completely moved by the original position by the cement feeding device, and the cement feeding device is completely moved by the cement feeding device, the original position is not is completely moved by the original position by the cement feeding device, and the displacement sensor is not is required to be completely moved by the original position by the cement, and is moved by the original position is moved by the cement, and is required to be moved by the displacement.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present utility model.
Claims (8)
1. The utility model provides a novel cement mucilage binding ration device, includes equipment organism (13), its characterized in that: the device comprises a device body (13), wherein a transverse moving cylinder (14) is fixedly connected to the top of the front side of the device body (13), a quantitative cup support (6) is fixedly connected to the output end of the transverse moving cylinder (14), a plurality of guide rails (5) are fixedly connected to the left end of the front side of the device body (13), a guide rail fixing plate (3) is fixedly connected to the left side of the middle of the device body (13), a fixed connecting piece (15) is fixedly connected to the bottom of the front side of the quantitative cup support (6), a push-out assembly is arranged at the top of the front side of the quantitative cup support (6), a screw feeding device fixing support (1) is fixedly connected to the left end of the top of the device body (13), a conveying assembly is arranged at the top of the screw feeding device fixing support (1), a material tank (21) is fixedly connected to the middle of the front side of the device body (13), and a stirring assembly is arranged at the top of the material tank (21).
2. A novel cementing compound dosing device as in claim 1 wherein: the pushing-out assembly comprises an air cylinder fixing support (11), the air cylinder fixing support (11) is fixedly connected to the top of the front side of the quantitative cup support (6), a discharging air cylinder (12) is slidably connected to the top of the air cylinder fixing support (11), a displacement sensor (10) is arranged on the left side of the discharging air cylinder (12), a coupler (9) is fixedly connected to the output end of the discharging air cylinder (12), and a quantitative cup (8) is fixedly connected to the bottom of the air cylinder fixing support (11).
3. A novel cementing compound dosing device as in claim 1 wherein: the conveying assembly comprises a connecting fixing piece (4), the connecting fixing piece (4) is fixedly connected to the bottom of the guide rail fixing plate (3), a motor (7) is fixedly connected to the rear side of the connecting fixing piece (4), and a screw feeding device (2) is fixedly connected to the output end of the motor (7).
4. A novel cementing compound dosing device as in claim 1 wherein: the stirring assembly comprises a charging bucket cover (19), the charging bucket cover (19) is fixedly connected to the top of a charging bucket (21), a stirring motor support (18) is fixedly connected to the top of the charging bucket cover (19), a stirring motor (16) is fixedly connected to the top of the stirring motor support (18), a stirring coupler (17) is fixedly connected to the output end of the stirring motor (16), and stirring blades (20) are fixedly connected to the bottom of the stirring coupler (17).
5. A novel cementing compound dosing device as in claim 2 wherein: the quantitative cup support (6) is connected to two far sides of the guide rails (5) in a sliding mode, the quantitative cup support (6) is connected to the top of the guide rail fixing plate (3) in a sliding mode, the fixing connecting piece (15) is connected to the top of the guide rail fixing plate (3) in a sliding mode, and the quantitative cup (8) is connected to the top of the fixing connecting piece (15) in a fixed mode.
6. A novel cementing compound dosing device as in claim 2 wherein: the bottom of the coupler (9) is provided with a piston which is connected with the inner wall of the dosing cup (8) in a sliding way.
7. A novel cementing compound dosing device as in claim 2 wherein: the bottom of the quantifying cup (8) is provided with a through groove, and the top of the fixed connecting piece (15) is provided with a through groove.
8. A novel cementing compound dosing device as claimed in claim 3, wherein: screw feeder (2) fixed connection is at the top of screw feeder fixed bolster (1), screw feeder (2) are connected with the discharge gate of material jar (21) bottom.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202323024722.4U CN221251834U (en) | 2023-11-09 | 2023-11-09 | Novel cement mucilage binding ration device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202323024722.4U CN221251834U (en) | 2023-11-09 | 2023-11-09 | Novel cement mucilage binding ration device |
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Publication Number | Publication Date |
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CN221251834U true CN221251834U (en) | 2024-07-02 |
Family
ID=91653563
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CN202323024722.4U Active CN221251834U (en) | 2023-11-09 | 2023-11-09 | Novel cement mucilage binding ration device |
Country Status (1)
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CN (1) | CN221251834U (en) |
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2023
- 2023-11-09 CN CN202323024722.4U patent/CN221251834U/en active Active
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