CN221248451U - Spinning type ceramic tile polishing wheel reinforced by mesh cloth - Google Patents
Spinning type ceramic tile polishing wheel reinforced by mesh cloth Download PDFInfo
- Publication number
- CN221248451U CN221248451U CN202322635671.2U CN202322635671U CN221248451U CN 221248451 U CN221248451 U CN 221248451U CN 202322635671 U CN202322635671 U CN 202322635671U CN 221248451 U CN221248451 U CN 221248451U
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- Prior art keywords
- polishing
- ceramic tile
- polishing wheel
- mesh cloth
- fiber
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- 238000005498 polishing Methods 0.000 title claims abstract description 98
- 239000000919 ceramic Substances 0.000 title claims abstract description 41
- 239000004744 fabric Substances 0.000 title claims abstract description 35
- 238000009987 spinning Methods 0.000 title abstract description 13
- 239000002657 fibrous material Substances 0.000 claims abstract description 25
- 239000000835 fiber Substances 0.000 claims abstract description 22
- 239000003822 epoxy resin Substances 0.000 claims abstract description 11
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 11
- 239000000853 adhesive Substances 0.000 claims abstract description 3
- 230000001070 adhesive effect Effects 0.000 claims abstract description 3
- 229920000742 Cotton Polymers 0.000 claims description 8
- 239000000428 dust Substances 0.000 abstract description 10
- 238000004804 winding Methods 0.000 abstract description 7
- 239000000463 material Substances 0.000 abstract description 6
- 230000007613 environmental effect Effects 0.000 abstract description 4
- 238000003475 lamination Methods 0.000 abstract description 4
- 229920000297 Rayon Polymers 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 12
- 230000008901 benefit Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000004575 stone Substances 0.000 description 6
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 238000013329 compounding Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000011265 semifinished product Substances 0.000 description 3
- 239000003292 glue Substances 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000012783 reinforcing fiber Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000004901 spalling Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Abstract
The utility model discloses a spinning ceramic tile polishing wheel reinforced by mesh cloth, which comprises rectangular fiber materials and mesh cloth, wherein the fiber materials are connected with the mesh cloth with the same shape and size through epoxy resin in an adhesive manner; the mesh is coated on the outer side of the fiber material, is rotationally coiled, wound, compacted, bonded and connected into a cylinder by taking the reel as the axis, and the side face forms a polishing surface. The utility model solves the problems that the lamination polishing wheel is easy to separate, fall off and grind when polishing the ceramic tile, and because the ceramic tile polishing wheel is cylindrical formed by coiling and winding viscose fiber materials and mesh cloth, the side polishing surface of the ceramic tile polishing wheel is in contact processing with the surface of the ceramic tile by the cross section of each fiber during polishing and polishing, and basically has no fall off except normal loss, only generates trace dust, does not change the structure of the ceramic tile polishing wheel, and has little harm to manufacturers due to the dust generated during use, less material loss, more environmental protection, high structural stability and longer service life.
Description
Technical Field
The utility model relates to the technical field of polishing, in particular to a spinning tile polishing wheel reinforced by mesh cloth.
Background
The ceramic tile polishing wheel, also called as fiber polishing wheel, is a common polishing tool, is made of high-quality resin and fiber, is durable, is suitable for matching mechanical automatic production operation of ceramic tile and stone, and is widely applied to surface polishing treatment of ceramic tiles, stone and the like. For stone materials, the brightness and the glossiness of the stone surface can be improved by using the fiber polishing wheel, so that the stone surface is more attractive; for the ceramic tile body, the surface of the ceramic tile body can be polished by using the fiber polishing wheel, so that the surface of the ceramic tile body is smoother, and the fiber polishing wheel has good toughness and elasticity and can also polish the stone ceramic tile body with a complex irregular shape. The fiber polishing wheel has good polishing effect, can not generate defects such as scratches, rust and the like when polishing the surface, and has high polishing speed and good polishing effect compared with other polishing tools.
Currently, most of the existing tile polishing wheel production processes are manufactured by a lamination process, referring to fig. 2, after the fiber materials are impregnated with epoxy resin by a glue applicator, the fiber materials are layered layer by layer, and then the fiber materials are pressed to a required thickness by using a wood board to produce the tile polishing wheel. When the traditional laminated product is used, the contact surface with the polished tile is the fiber surface, strip-shaped fibers are easy to fall off, the fiber surface is not durable, and waste materials are not environment-friendly, the laminated process is easy to produce because the adhesion force is insufficient, the phenomena of separation, falling and grinding between layers can occur in the polishing production process, the production is influenced, and particularly when the polished product requires soft texture of the tile polishing wheel, the usage amount of resin for producing the tile polishing wheel cannot be too large, and the situation is easier to occur. Because the production process is a flat and laminated mode, and the fiber structures are mainly arranged in parallel, when polishing, the fiber polishing wheel polishes the surface of the tile with the strip surface, and a large amount of dust is easily caused to fall off, so that the service life is very short, the environment is not protected because of the too large dust, the production environment for polishing the tile by using the tile polishing wheel is poor, and the use cost is high.
Disclosure of Invention
The utility model aims at overcoming the defects and shortcomings of the prior art and the background art, and provides the spinning ceramic tile polishing wheel reinforced by the mesh cloth, which has the advantages of higher production efficiency, longer service life, little harm caused by dust, less material loss and environmental protection.
In order to achieve the above purpose and solve the above problems, the technical solution adopted by the present utility model is: a spinning ceramic tile polishing wheel reinforced by mesh cloth comprises rectangular fiber materials and mesh cloth, wherein the fiber materials are connected with the mesh cloth with the same shape and size through epoxy resin in an adhesive manner; the mesh is coated on the outer side of the fiber material, is rotationally coiled, wound, compacted, bonded and connected into a cylinder by taking the reel as the axis, and the side face forms a polishing surface.
After the structure is adopted, the fiber materials and the mesh cloth are bonded and connected through the epoxy resin, the mesh cloth is wound and wrapped round by round to wrap the reinforced fiber materials, so that the structure is more stable, meanwhile, the laminated ceramic tile polishing wheel is compacted and bonded and connected into a cylinder shape in the rotating process, the problems that the laminated ceramic tile polishing wheel is easy to separate, fall off and grind during polishing and polishing are relatively solved, and the side polishing surface of the ceramic tile polishing wheel is cylindrical formed by winding viscose fiber materials and the mesh cloth in a winding way, and is processed by contacting the cross section of each fiber with the ceramic tile surface during polishing and polishing, so that the ceramic tile polishing wheel basically does not fall off except for normal loss, only generates trace dust and does not change the structure of the ceramic tile polishing wheel. The utility model has the advantages of little dust generated during use, little harm to manufacturers, less material loss, more environmental protection, high structural stability and longer service life.
Further, the fiber material is preferably a cellucotton.
The ceramic tile polishing wheel is made of fiber cotton and resin powder with excellent quality through compounding, can be made into a cylinder shape with any size according to the shape and size of a workpiece to be polished, has excellent performances of wear resistance, spalling resistance, high polishing fineness and the like, and has the advantages of low production cost, high use efficiency and wide application range.
Further, the spinning ceramic tile polishing wheel reinforced by the mesh cloth further comprises a magic tape, wherein one surface of the magic tape is glued and covered on one side surface of the ceramic tile polishing wheel and is connected with the polishing machine in a pasting way.
After the structure is adopted, the magic tape is glued and fixed on one side surface of the ceramic tile polishing wheel, so that the ceramic tile polishing wheel is convenient to paste and mount on a polishing machine for use, and a polishing working surface of the ceramic tile polishing wheel can integrally contact a polished workpiece without other connecting pieces, so that the ceramic tile polishing machine is convenient and quick to use, does not need to be fixed by using tools, has high working efficiency, and is beneficial to popularization and application.
The production process of the spinning ceramic tile polishing wheel reinforced by the mesh cloth comprises the following steps of:
1. Firstly, respectively impregnating the whole fiber cotton and the mesh cloth with epoxy resin through a impregnator;
2. After impregnating the fiber cotton and the mesh cloth with epoxy resin, overlapping and bonding the fiber cotton and the mesh cloth which are impregnated with the epoxy resin together in 5-15 minutes by a compounding machine;
3. The combined fiber cotton and mesh cloth are wound on a reel through a spinning machine in a rotary winding mode, meanwhile, redundant epoxy resin is extruded out through mechanical force or hydraulic force in the rotary process, the two are compacted, and the two are spun into a cylindrical semi-finished product;
4. The semi-finished product spun into a cylinder is placed for 4 to 5 hours in a natural environment, the semi-finished product is naturally dried and fixed, then is cut into a required thickness by a cutting machine, and is dried for 6 hours at a temperature of 100 to 120 ℃ by a dryer after being cut, and the epoxy resin is completely cured.
5. And finally, after cooling, sticking a magic tape on one surface of the cut polished surface A by using glue so as to be convenient to be installed and connected with a polishing machine.
After the production process is adopted, the screen cloth is wrapped and reinforced with the cellucotton by a spinning machine in the production process, wherein the screen cloth is favorable for shaping after coiling and winding of the cellucotton, and can be made into a cylinder shape with any size according to the shape and size of a workpiece to be ground, meanwhile, the side polishing surface of the cylindrical ceramic tile polishing wheel produced by spinning is in contact processing with the surface of the ceramic tile by the cross section of each fiber during polishing and polishing, besides normal loss, the polishing wheel basically does not fall off, only generates trace dust and does not change the structure of the polishing wheel, so that the product has good polishing effect, and can not generate defects such as scratches, rust and the like during surface polishing.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
Fig. 1 is a schematic plan view of a polishing surface a according to an embodiment of the present utility model;
Fig. 2 is a schematic perspective view of a polishing wheel produced by a lamination process in the background art.
Reference numerals illustrate:
1. a fibrous material;
2. A mesh cloth;
A. and polishing the surface.
Detailed Description
The utility model will be further described with reference to the accompanying drawings.
Referring to fig. 1, the technical scheme adopted in this embodiment is as follows: a spinning ceramic tile polishing wheel reinforced by mesh cloth comprises a rectangular fiber material 1 and mesh cloth 2, wherein the fiber material 1 and the mesh cloth 2 with the same shape and size are connected through epoxy resin adhesion; the mesh cloth 2 is coated on the outer side of the fiber material 1, is rotationally wound, compacted, bonded and connected into a cylinder by taking a reel as an axis, and the side face of the mesh cloth forms a polishing surface A. Because this concrete embodiment is through epoxy with fibrous material 1 and net cloth 2 bonding connection, coil winding parcel reinforcing fiber material 1 by using net cloth 2, make the structure more stable, simultaneously compaction bonding connection becomes cylindric at rotatory in-process, the problem that the lamination formula ceramic tile polishing wheel easily appears separating, drops, the rotten between each layering when polishing has relatively been solved, and because the ceramic tile polishing wheel is with viscose fiber material 1 and net cloth 2 coiling winding cylindric that forms, the side polishing face of ceramic tile polishing wheel is with every fibrous cross section and ceramic tile surface contact processing when polishing and polishing, except normal loss, basically no drop, only produce trace dust, can not change its own structure. The utility model has the advantages of little dust generated during use, little harm to manufacturers, less material loss, more environmental protection, high structural stability and longer service life.
In this particular embodiment, the fibrous material 1 is preferably a fibre cotton. The fiber material 1 adopted in the specific embodiment is formed by compounding fiber cotton and resin powder with excellent quality, can be made into a cylinder shape with any size according to the shape and size of a workpiece to be ground, has excellent performances of wear resistance, peeling resistance, high grinding and polishing fineness and the like, and has the advantages of low production cost, high use efficiency and wide application range.
In this embodiment, the spinning tile polishing wheel is reinforced by mesh cloth, and further comprises a magic tape, wherein one surface of the magic tape is glued and covered on one side surface of the tile polishing wheel, and is connected with the polishing machine in a pasting manner. Through at the fixed magic subsides of a side veneer of ceramic tile polishing wheel in this embodiment, conveniently paste the ceramic tile polishing wheel and install and use on the burnishing machine, the polishing working face that does not have other connecting pieces to make it can the whole contact by the work piece of polishing, convenient to use is swift, need not to use the instrument fixed, and work efficiency is high, does benefit to popularization and application.
The foregoing is only for illustrating the technical scheme of the present utility model, and is not intended to limit other modifications and equivalents of the technical scheme of the present utility model by those skilled in the art, so long as the modifications and equivalents do not depart from the spirit and scope of the technical scheme of the present utility model, and the modifications and equivalents are included in the scope of the claims of the present utility model.
Claims (3)
1. A spin-on ceramic tile polishing wheel reinforced by mesh cloth is characterized in that: the fiber material (1) is connected with the mesh cloth (2) with the same shape and size through epoxy resin; the mesh cloth (2) is coated on the outer side of the fiber material (1), is rotationally wound, compacted, bonded and connected into a cylinder by taking a reel as an axis, and the side face forms a polishing surface (A).
2. A screen-reinforced spin-on tile polishing wheel as set forth in claim 1, wherein: the fiber material (1) is fiber cotton.
3. A screen-reinforced spin-on tile polishing wheel as set forth in claim 1, wherein: the tile polishing machine comprises a tile polishing wheel, and is characterized by further comprising a magic tape, wherein one surface of the magic tape is glued and covered on one side surface of the tile polishing wheel and is in adhesive mounting connection with the polishing machine.
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221248451U true CN221248451U (en) | 2024-07-02 |
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| GR01 | Patent grant |