CN221241465U - Composite calender with adjustable tablet thickness - Google Patents
Composite calender with adjustable tablet thickness Download PDFInfo
- Publication number
- CN221241465U CN221241465U CN202323104209.6U CN202323104209U CN221241465U CN 221241465 U CN221241465 U CN 221241465U CN 202323104209 U CN202323104209 U CN 202323104209U CN 221241465 U CN221241465 U CN 221241465U
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- frame
- sliding
- sides
- base
- support frame
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- 239000002131 composite material Substances 0.000 title claims abstract description 19
- 238000004140 cleaning Methods 0.000 claims abstract description 10
- 238000003825 pressing Methods 0.000 claims description 17
- 230000006835 compression Effects 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 11
- 238000003466 welding Methods 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 2
- 230000002457 bidirectional effect Effects 0.000 abstract description 8
- 238000005096 rolling process Methods 0.000 description 16
- 238000007790 scraping Methods 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 108010068370 Glutens Proteins 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 235000021312 gluten Nutrition 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
Landscapes
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model discloses a composite calender with adjustable tabletting thickness, which relates to the technical field of adjustable composite calenders and comprises a frame base, wherein frame support legs are welded at the bottom of the frame base, an adjusting mechanism is arranged at the top of the frame base, a cleaning mechanism is arranged on the surface of the adjusting mechanism, the adjusting mechanism comprises a frame, the frame is arranged at two sides of the top of the frame base, and sliding grooves are formed in two sides of the surface of the frame. According to the utility model, the lifting motor is matched with the bidirectional threaded rod and the guide rod to drive the upper support frame and the lower support frame to be matched with the sliding block and the sliding groove, so that the distance between the upper press roller and the lower press roller can be adjusted, and the press sheets with different thicknesses can be rolled, the working efficiency of the device is further improved, the upper press roller and the lower press roller are fixed by arranging the frame to be matched with the upper support frame and the lower support frame, the operation of the device is ensured to be more stable, and the stability of the device is greatly enhanced.
Description
Technical Field
The utility model relates to the technical field of adjustable composite calenders, in particular to a composite calender with adjustable tabletting thickness.
Background
The calender unit is generally provided with a plurality of frames, each frame is provided with a pair of rolling and rolling surface belts with opposite rotating directions, each rolling and rolling surface belt consists of a plurality of fixed rollers which are relatively fixed at a plurality of positions and movable rollers which are parallel to the axes of the fixed rollers and are aligned at equal widths with the adjustable working surface, the function of the compound calender is to roll loose dough into thin dough sheets which are fine and meet the requirement of specified thickness, the fine densification and the mutual adhesion of gluten network tissues are further promoted in the process of rolling the dough sheets, and the dough sheets are finally uniformly arranged in the dough sheets, so that the dough sheets have certain toughness and strength so as to ensure the product quality.
The Chinese patent discloses a composite sheet calender, the publication number is: CN203566990U, the technical scheme provided in this patent document is: the rolling roller set comprises a first rolling roller set, a second rolling roller set and a pressing roller set, wherein the first rolling roller set comprises a pair of first rolling rollers and second rolling rollers which rotate relatively and form a roller gap, the second rolling roller set comprises a pair of third rolling rollers and fourth rolling rollers which rotate relatively and form a roller gap, the pressing roller set comprises a pair of first pressing rollers and second pressing rollers which rotate relatively and form a roller gap, the first pressing rollers and the second rolling rollers are adjacently arranged and form a roller gap, and the second pressing rollers and the third rolling rollers are adjacently arranged and form a roller gap.
In order to solve the problems that the existing device consumes a long time and is high in cost, and consistency of thickness of two sides of a pressed sheet is difficult to control, the prior art adopts a mode of arranging a plurality of pressing rollers and horizontally arranging the pressing rollers to treat the pressing rollers, but the condition that pressed sheets with different thicknesses cannot be processed can be produced, and further the problem of single thickness of a product is caused.
Disclosure of utility model
The utility model aims to provide a composite calender with adjustable tabletting thickness, which solves the problems in the prior art.
In order to solve the technical problems, the utility model adopts the following technical scheme:
The composite calender with the adjustable tabletting thickness comprises a frame base, wherein frame support legs are welded at the bottom of the frame base, an adjusting mechanism is arranged at the top of the frame base, and a cleaning mechanism is arranged on the surface of the adjusting mechanism;
The adjusting mechanism comprises a frame, wherein the frame is arranged on two sides of the top of a frame base, and sliding grooves are formed in two sides of the surface of the frame.
The technical scheme of the utility model is further improved as follows: the bottom of frame is provided with the lower carriage, the both ends welding of lower carriage has the slider, the inside both sides of lower carriage all are provided with down the fixed plate, the surface of lower fixed plate is provided with driving motor, driving motor's output is provided with down the compression roller, and lower carriage cooperation lower fixed plate is used for supporting down the compression roller.
The technical scheme of the utility model is further improved as follows: the two sides of the lower support frame are connected with the surface of the sliding groove, the sliding block is arranged in the sliding groove, and the sliding block drives the lower support frame to slide in the sliding groove.
The technical scheme of the utility model is further improved as follows: the left side surface of lower carriage is run through there is the two-way threaded rod, the input of two-way threaded rod is provided with elevator motor, the right side of lower carriage is run through there is the guide bar, the surface of guide bar is run through there is the upper carriage, the inside of upper carriage is all both sides and is provided with the fixed plate, the fixed plate's of going up fixed plate surface fixedly connected with upper press roller, elevator motor is to two-way threaded rod transmission, and two-way threaded rod cooperation guide bar drives upper carriage and lower carriage and goes up and down.
The technical scheme of the utility model is further improved as follows: the left side surface of upper supporting frame runs through there is two-way threaded rod, the input fixedly connected with driving motor of upper compression roller, driving motor carries out the transmission to the compression roller, and upper compression roller cooperation lower compression roller is used for the preforming.
The technical scheme of the utility model is further improved as follows: the cleaning mechanism comprises a sliding rail, the sliding rail is arranged on the front surface of the lower supporting frame, limiting plates are arranged on two sides of the sliding rail, a sliding base is arranged on the surface of the sliding rail, a handle is welded on the surface of the sliding base, the handle drives the sliding base to slide on the surface of the sliding rail, and the limiting plates are used for limiting the sliding base.
The technical scheme of the utility model is further improved as follows: the top of sliding base is provided with the rotary rod, the top of rotary rod is provided with the scraper blade seat, one side of scraper blade seat is provided with the connecting plate, the one end welding of connecting plate has the scraper blade, and the rotary rod can be used for adjusting the direction of scraper blade seat, and the connecting plate is used for connecting scraper blade seat and scraper blade, and the scraper blade is used for scraping the residue.
By adopting the technical scheme, compared with the prior art, the utility model has the following technical progress:
1. The utility model provides a composite calender with adjustable tabletting thickness, which drives an upper support frame and a lower support frame to be matched with a sliding block and a sliding groove through a lifting motor matched with a bidirectional threaded rod and a guide rod, so that the distance between an upper press roller and a lower press roller can be adjusted, tabletting with different thicknesses can be rolled, and the working efficiency of the device is further improved.
2. The utility model provides a composite calender with adjustable tabletting thickness, which is characterized in that an upper supporting frame and a lower supporting frame are matched by a rack, so that the upper compression roller and the lower compression roller are fixed, the operation of the composite calender is ensured to be more stable, and the stability of the device is greatly enhanced.
3. The utility model provides a composite calender with adjustable tabletting thickness, which is characterized in that a handle is arranged to be matched with a sliding base, a rotating rod and a scraper seat are driven to slide on a sliding rail, a connecting plate and a scraper are driven, residual residues on the surface of a compression roller are cleaned, and the quality of a product processed next time is ensured not to be influenced.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model in elevation;
FIG. 2 is a schematic view of a part of the structure of the adjusting mechanism of the present utility model;
FIG. 3 is a schematic cross-sectional view of the adjustment mechanism of the present utility model;
FIG. 4 is a schematic diagram of the cleaning mechanism of the present utility model in front view;
FIG. 5 is an enlarged view of the structure of the present utility model at A.
In the figure: 1. a frame base; 2. a frame support leg; 3. an adjusting mechanism; 31. a frame; 32. a chute; 33. a lower support frame; 34. a slide block; 35. a lower fixing plate; 36. a driving motor; 37. a lower press roll; 38. a two-way threaded rod; 39. a lifting motor; 310. a guide rod; 311. an upper support frame; 312. an upper fixing plate; 313. an upper press roll; 4. a cleaning mechanism; 41. a slide rail; 42. a limiting plate; 43. a sliding base; 44. a handle; 45. a rotating rod; 46. a scraper seat; 47. a connecting plate; 48. a scraper.
Detailed Description
The utility model is further illustrated by the following examples:
Example 1
As shown in fig. 1, 2 and 3, the utility model provides a composite calender with adjustable tabletting thickness, which comprises a frame base 1, wherein a frame support leg 2 is welded at the bottom of the frame base 1, an adjusting mechanism 3 is arranged at the top of the frame base 1, a cleaning mechanism 4 is arranged on the surface of the adjusting mechanism 3, the adjusting mechanism 3 comprises a frame 31, the frame 31 is arranged at the two sides of the top of the frame base 1, sliding grooves 32 are arranged at the two sides of the surface of the frame 31, a lower supporting frame 33 is arranged at the bottom of the frame 31, sliding blocks 34 are welded at the two ends of the lower supporting frame 33, lower fixing plates 35 are arranged at the two sides of the interior of the lower supporting frame 33, a driving motor 36 is arranged at the surface of the lower fixing plates 35, a lower pressing roller 37 is arranged at the output end of the driving motor 36, the lower supporting frame 33 is matched with the lower fixing plates 35 to support the lower pressing roller 37, the two sides of the lower supporting frame 33 are connected with the surface of the sliding grooves 32, the slide block 34 is arranged in the slide groove 32, the slide block 34 drives the lower support frame 33 to slide in the slide groove 32, a bidirectional threaded rod 38 penetrates through the left side surface of the lower support frame 33, a lifting motor 39 is arranged at the input end of the bidirectional threaded rod 38, a guide rod 310 penetrates through the right side of the lower support frame 33, an upper support frame 311 penetrates through the surface of the guide rod 310, upper fixing plates 312 are arranged on two sides in the upper support frame 311, an upper press roller 313 is fixedly connected with the surface of the upper fixing plates 312, the lifting motor 39 drives the bidirectional threaded rod 38, the bidirectional threaded rod 38 cooperates with the guide rod 310 to drive the upper support frame 311 and the lower support frame 33 to lift, a bidirectional threaded rod 38 penetrates through the left side surface of the upper support frame 311, a driving motor 36 is fixedly connected with the input end of the upper press roller 313, the driving motor 36 drives the press roller, the upper press roller 313 cooperates with the lower press roller 37 to be used for tabletting, through elevating motor 39 cooperation bi-directional threaded rod 38 and guide bar 310, drive upper bracket 311 and lower support frame 33 cooperation slider 34 and spout 32, make the distance of upper pressure roller 313 and lower pressure roller 37 can be adjusted the distance, and can make it calender out the preforming of different thickness, further improved the work efficiency of the device, through setting up frame 31 cooperation upper bracket 311 and lower support frame 33, fix upper pressure roller 313 and lower pressure roller 37, more stable when guaranteeing its operation, very big reinforcing the stability of the device.
As shown in fig. 4 and 5, preferably, the cleaning mechanism 4 includes a sliding rail 41, the sliding rail 41 is disposed on the front surface of the lower supporting frame 33, limiting plates 42 are disposed on two sides of the sliding rail 41, a sliding base 43 is disposed on the surface of the sliding rail 41, a handle 44 is welded on the surface of the sliding base 43, the handle 44 drives the sliding base 43 to slide on the surface of the sliding rail 41, the limiting plates 42 are used for limiting the sliding base 43, a rotating rod 45 is disposed on the top of the sliding base 43, a scraper seat 46 is disposed on the top of the rotating rod 45, a connecting plate 47 is disposed on one side of the scraper seat 46, a scraper 48 is welded on one end of the connecting plate 47, the rotating rod 45 can be used for adjusting the direction of the scraper seat 46, the connecting plate 47 is used for connecting the scraper seat 46 with the scraper 48, the scraper 48 is used for scraping residues, the rotating rod 44 is matched with the sliding base 43 through the handle 44, the rotating rod 45 and the scraper seat 46 are driven to slide on the sliding rail 41, the connecting plate 47 and the scraper 48 are driven, and the residues remained on the surface of the pressing roller are cleaned, and the quality of the next processed product cannot be affected.
The working principle of the composite calender with adjustable tabletting thickness is specifically described below.
As shown in fig. 1-5, the user firstly opens the lifting motor 39 to drive the bidirectional threaded rod 38, then drives the upper support frame 311 and the lower support frame 33 to cooperate with the guide rod 310, and the sliding chute 32 arranged on the surface of the frame 31 and the sliding blocks 34 on the two sides of the support frame, adjusts the distance between the upper pressing roller 313 and the lower pressing roller 37, processes the thickness of the pressed sheet required by the user by cooperating with the driving motor 36, then takes out the processed pressed sheet, adjusts the scraping plate to an angle capable of scraping residual materials on the surface of the pressing roller by cooperating with the scraping plate seat 46 and the connecting plate 47 through the rotating rod 45, and then slides on the sliding base 43 through the handle 44 to drive the scraping plate 48 to clean the pressing roller, and finally adjusts the scraping plate 48 to a position which does not affect the next processing through the rotating rod 45 after the cleaning.
The foregoing utility model has been generally described in great detail, but it will be apparent to those skilled in the art that modifications and improvements can be made thereto. Accordingly, it is intended to cover modifications or improvements within the spirit of the inventive concepts.
Claims (5)
1. The utility model provides a compound calender with adjustable preforming thickness, includes frame base (1), its characterized in that: the bottom of the frame base (1) is welded with frame support legs (2), the top of the frame base (1) is provided with an adjusting mechanism (3), and the surface of the adjusting mechanism (3) is provided with a cleaning mechanism (4);
The adjusting mechanism (3) comprises a frame (31), wherein the frame (31) is arranged on two sides of the top of the frame base (1), and sliding grooves (32) are formed in two sides of the surface of the frame (31);
The bottom of the frame (31) is provided with a lower support frame (33), sliding blocks (34) are welded at two ends of the lower support frame (33), lower fixing plates (35) are arranged on two sides of the interior of the lower support frame (33), a driving motor (36) is arranged on the surface of each lower fixing plate (35), and a lower pressing roller (37) is arranged at the output end of each driving motor (36);
The left side surface of lower carriage (33) is run through and is had bi-directional threaded rod (38), the input of bi-directional threaded rod (38) is provided with elevator motor (39), the right side of lower carriage (33) is run through and is had guide bar (310), the surface of guide bar (310) is run through and is had upper carriage (311), the inside of upper carriage (311) is all both sides to be provided with fixed plate (312), the fixed surface of upper plate (312) is connected with compression roller (313).
2. A composite calender with adjustable sheeting thickness according to claim 1, wherein: both sides of the lower support frame (33) are connected with the surface of the chute (32), and the sliding block (34) is arranged in the chute (32).
3. A composite calender with adjustable sheeting thickness according to claim 1, wherein: the left side surface of upper supporting frame (311) runs through has two-way threaded rod (38), the input fixedly connected with driving motor (36) of upper compression roller (313).
4. A composite calender with adjustable sheeting thickness according to claim 1, wherein: the cleaning mechanism (4) comprises a sliding rail (41), the sliding rail (41) is arranged on the front face of the lower supporting frame (33), limiting plates (42) are arranged on two sides of the sliding rail (41), a sliding base (43) is arranged on the surface of the sliding rail (41), and a handle (44) is welded on the surface of the sliding base (43).
5. The adjustable gauge composite calender of claim 4 wherein: the top of sliding base (43) is provided with rotary rod (45), the top of rotary rod (45) is provided with scraper blade seat (46), one side of scraper blade seat (46) is provided with connecting plate (47), one end welding of connecting plate (47) has scraper blade (48).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323104209.6U CN221241465U (en) | 2023-11-17 | 2023-11-17 | Composite calender with adjustable tablet thickness |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323104209.6U CN221241465U (en) | 2023-11-17 | 2023-11-17 | Composite calender with adjustable tablet thickness |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221241465U true CN221241465U (en) | 2024-07-02 |
Family
ID=91658274
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323104209.6U Active CN221241465U (en) | 2023-11-17 | 2023-11-17 | Composite calender with adjustable tablet thickness |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221241465U (en) |
-
2023
- 2023-11-17 CN CN202323104209.6U patent/CN221241465U/en active Active
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| GR01 | Patent grant |