CN221217932U - Alkaline cleaning device for processing carborundum wire - Google Patents
Alkaline cleaning device for processing carborundum wire Download PDFInfo
- Publication number
- CN221217932U CN221217932U CN202322843978.1U CN202322843978U CN221217932U CN 221217932 U CN221217932 U CN 221217932U CN 202322843978 U CN202322843978 U CN 202322843978U CN 221217932 U CN221217932 U CN 221217932U
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- Prior art keywords
- support
- fixed mounting
- alkaline
- alkaline washing
- delivery pump
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- 229910010271 silicon carbide Inorganic materials 0.000 title claims description 9
- 238000004140 cleaning Methods 0.000 title abstract description 21
- 238000005406 washing Methods 0.000 claims abstract description 86
- 239000007788 liquid Substances 0.000 claims description 67
- 239000003513 alkali Substances 0.000 claims description 14
- 238000003860 storage Methods 0.000 claims description 13
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 6
- 238000009826 distribution Methods 0.000 claims description 3
- 229910003460 diamond Inorganic materials 0.000 abstract description 13
- 239000010432 diamond Substances 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 12
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 6
- 239000012535 impurity Substances 0.000 description 5
- 238000004804 winding Methods 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 229910001651 emery Inorganic materials 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 238000005868 electrolysis reaction Methods 0.000 description 2
- 229910001385 heavy metal Inorganic materials 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 235000006408 oxalic acid Nutrition 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model relates to the technical field of diamond yarn production and processing, and discloses an alkaline cleaning device for diamond yarn processing, which comprises a bottom plate and a support, wherein the support is fixedly connected with the bottom plate, a first transverse shaft is fixedly arranged on one side of the support, a paying-off wheel is rotatably arranged on the first transverse shaft, a second transverse shaft is rotatably arranged on one end, far away from the first transverse shaft, of the support, a wire take-up wheel is fixedly arranged on the second transverse shaft, a plurality of first rotating wheels are fixedly arranged between the first transverse shaft and the second transverse shaft, the first rotating wheels are equidistantly distributed on a straight line, a plurality of alkaline cleaning grooves are fixedly arranged on the support, the alkaline cleaning grooves are uniformly distributed below the first rotating wheels, a second rotating wheel is fixedly arranged in the alkaline cleaning grooves, a motor is fixedly arranged on one side, far away from the alkaline cleaning grooves, of the support, and the output end of the motor penetrates through the second transverse shaft of the support and is fixedly connected; the utility model quickens the alkaline washing speed and has high alkaline washing efficiency.
Description
Technical Field
The utility model relates to the technical field of diamond yarn production and processing, in particular to an alkaline washing device for diamond wire processing.
Background
The diamond wire is a diamond cutting line, namely diamond micro powder particles with Mohs hardness of 10 are uniformly fixed on a high-strength steel wire matrix at a certain distribution density by a certain method, the steel wire moves at a high speed by a diamond wire cutting machine, the diamond is driven to move at the same speed to directly generate cutting capability, and the object is ground at a high speed.
In the production process of the diamond wire, alkaline washing is required to be carried out on oily substances on the surface of the bus, the common cleaning method is to soak the bus in alkaline washing liquid, the alkaline washing liquid can remove the oily substances on the surface of the bus after a period of reaction, and the cleaning method is softer, but in order to clean thoroughly during soaking, the time is generally longer, and the cleaning efficiency is low.
Accordingly, it is necessary to provide an alkaline cleaning apparatus for emery line processing to solve the above-mentioned problems.
Disclosure of utility model
The utility model aims to provide an alkaline cleaning device for processing a silicon carbide wire, which has the effects of accelerating alkaline cleaning speed and high alkaline cleaning efficiency.
The technical aim of the utility model is realized by the following technical scheme: the utility model provides an emery line processing is with alkali cleaning device, includes bottom plate and support, support and bottom plate fixed connection, one side fixed mounting of support has first cross axle, first cross axle is gone up to rotate and is installed the unwrapping wire wheel, the one end that keeps away from first cross axle on the support is rotated and is installed the second cross axle, fixed mounting has the receipts line wheel on the second cross axle, fixed mounting has a plurality of first transfer line wheels between first cross axle and the second cross axle, a plurality of first transfer line wheel equidistance distributes on a straight line, fixed mounting has a plurality of alkaline wash groove on the support, a plurality of alkaline wash groove is located first transfer line wheel below and evenly distributed, a plurality of alkaline wash inslot all fixed mounting has the second transfer line wheel, a plurality of first transfer line wheel and second transfer line wheel are the cross distribution, one side fixed mounting who keeps away from the alkaline wash groove on the support, the output of motor runs through support second cross axle fixed connection.
Through adopting above-mentioned technical scheme, when carrying out alkaline washing to the generating line of buddha's warrior attendant yarn, add alkaline washing liquid to the alkaline washing inslot, twine the generating line on the unwrapping wire take-up pulley earlier, with the other end of generating line through a plurality of behind first unwrapping wire take-up pulley and the second unwrapping wire take-up pulley for the generating line can pass a plurality of alkaline washing grooves at the in-process of receiving and releasing, then start the motor, the output of motor drives the second cross axle and rotates, and then makes the unwrapping wire take-up pulley rotate, thereby twine the generating line that will be located on the unwrapping wire take-up pulley, at the rotation in-process of receiving wire take-up pulley, the generating line passes through a plurality of alkaline washing grooves in proper order makes alkaline washing more thoroughly to the washing of generating line, alkaline washing speed is faster in the alkaline washing process, and alkaline washing efficiency is high.
The utility model is further provided with: the bottom of a plurality of alkaline wash tanks is equal fixed mounting has first shunt tubes, and is a plurality of the common fixed mounting of the other end of first shunt tubes has the transfer box, the bottom fixed mounting of transfer box has the drain pipe, fixed mounting has the reservoir on the bottom plate, the other end and the top fixed connection of reservoir of drain pipe, fixed mounting has the connecting pipe on the drain pipe, one side of connecting pipe rotates installs the valve.
Through adopting above-mentioned technical scheme, when the alkaline washing liquid concentration in a plurality of alkaline washing tanks can't carry out alkaline washing to the generating line, open the valve and make the alkaline washing liquid in a plurality of alkaline washing tanks flow into the reservoir, then close the valve, add new alkaline washing liquid to a plurality of alkaline washing tanks.
The utility model is further provided with: the bottom fixedly connected with second shunt pipe of reservoir, fixed mounting has the processing bucket on the bottom plate, the inlet fixed mounting of processing bucket has the feed liquor pipe, fixed mounting has first delivery pump on the bottom plate, the liquid outlet of first delivery pump and the other end fixed connection of feed liquor pipe, the inlet of first delivery pump and the other end fixed connection of second shunt pipe.
Through adopting above-mentioned technical scheme, can carry the alkaline cleaning solution in the reservoir to the processing bucket through first delivery pump, after measuring its pH, add oxalic acid, adjust pH value to after.
The utility model is further provided with: one side of keeping away from first delivery pump on the bottom plate fixed mounting has the second delivery pump, fixedly connected with drain pipe on the liquid outlet of handling the bucket, the inlet of second delivery pump and the other end fixed connection of drain pipe, the liquid outlet fixedly connected with third shunt tubes of second delivery pump, the other end and the alkali wash tank fixed connection of the outermost side of third shunt tubes, two adjacent fixed mounting have the runner pipe between the alkali wash tank.
Through adopting above-mentioned technical scheme, through the second delivery pump, can pump the alkali wash liquid that handles in the processing bucket into a plurality of alkali wash tanks, alkali wash liquid can recycle, practices thrift the cost.
The utility model is further provided with: an electrolytic plate is fixedly arranged on the bottom wall of the liquid storage tank.
Through adopting above-mentioned technical scheme, the electrolytic plate is prior art, when the alkaline washing liquid in the reservoir reaches a certain amount, to electrolytic plate loading direct current, after the electrolysis begins, heavy metal ion and impurity in the alkaline washing liquid can adhere to the negative electrode surface of electrolytic plate to accomplish the edulcoration processing to the alkaline washing liquid.
The utility model is further provided with: one end of the first transverse shaft, which is far away from the support, is in threaded connection with a nut.
By adopting the technical scheme, the nut ensures that the paying-off wheel cannot be separated from the transverse shaft in the rotating process.
In summary, the utility model has the following beneficial effects: when the bus of the diamond yarn is subjected to alkaline washing, the valve is closed, alkaline washing liquid is added into the alkaline washing tank, the bus is firstly wound on the paying-off wheel, then the other end of the bus is wound with the take-up wheel after passing through the first paying-off wheel and the second paying-off wheel, the bus can pass through the alkaline washing tanks in the winding and unwinding process, then the motor is started, the output end of the motor drives the second transverse shaft to rotate, and then the take-up wheel is rotated, so that the bus positioned on the paying-off wheel is wound on the take-up wheel, in the rotating process of the take-up wheel, the bus sequentially passes through the alkaline washing tanks, the alkaline washing liquid is more thoroughly washed on the bus, the alkaline washing speed in the alkaline washing process is higher, the alkaline washing efficiency is high, the alkaline washing liquid is reused after being subjected to the recovery treatment of the adsorption of impurities by the electrolytic plate and the inside the treatment barrel, and the alkaline washing cost is reduced.
Drawings
FIG. 1 is a schematic three-dimensional structure of the present utility model;
FIG. 2 is a schematic view of another perspective three-dimensional structure of the present utility model;
FIG. 3 is a schematic structural view of the alkaline washing tank, the second paying-off wheel and the transfer box of the utility model;
FIG. 4 is a schematic view of the structure of the liquid storage tank of the utility model;
fig. 5 is an enlarged schematic view of the structure of fig. 2 at a.
In the figure: 1. a support; 2. a bottom plate; 3. a first transverse axis; 4. a paying-off wheel; 5. a wire winding wheel; 6. a first spool; 7. the second wire rotating wheel; 8. an alkaline washing tank; 9. a liquid discharge tube; 10. a connecting pipe; 11. a valve; 12. a transfer box; 13. a liquid storage tank; 14. a first shunt; 15. a flow pipe; 16. a second shunt tube; 17. a first transfer pump; 18. a liquid inlet pipe; 19. a treatment barrel; 20. a liquid outlet pipe; 21. a second transfer pump; 22. a motor; 23. a third shunt; 24. a screw cap; 25. a second transverse axis; 26. an electrolytic plate.
Detailed Description
The present utility model will be further described with reference to the drawings in the embodiments of the present utility model.
Referring to fig. 1 to 5, in the embodiment of the present utility model, an alkaline cleaning device for emery line processing includes a base plate 2 and a support 1, the support 1 is fixedly connected with the base plate 2, a first transverse shaft 3 is fixedly installed on one side of the support 1, a pay-off wheel 4 is rotatably installed on the first transverse shaft 3, a second transverse shaft 25 is rotatably installed at one end of the support 1 far away from the first transverse shaft 3, a take-up wheel 5 is fixedly installed on the second transverse shaft 25, a plurality of first rotating wheels 6 are fixedly installed between the first transverse shaft 3 and the second transverse shaft 25, the plurality of first rotating wheels 6 are equidistantly distributed on a straight line, a plurality of alkaline cleaning tanks 8 are fixedly installed on the support 1, the plurality of alkaline cleaning tanks 8 are located below the first rotating wheels 6 and are uniformly distributed, a second rotating wheel 7 is fixedly installed in the plurality of alkaline cleaning tanks 8, the plurality of first rotating wheels 6 and the second rotating wheels 7 are alternately distributed, one side of the support 1 far away from the alkaline cleaning motor 22 is fixedly installed at the output end of the support 1, and the output end 22 of the support is fixedly connected with the first support 25; when the bus of the diamond yarn is subjected to alkaline washing, alkaline washing liquid is added into the alkaline washing groove 8, the bus is firstly wound on the paying-off wheel 4, then the other end of the bus is wound with the take-up wheel 5 through a plurality of first paying-off wheels 4 and second paying-off wheels 4, the bus can pass through the plurality of alkaline washing grooves 8 in the process of winding and unwinding, then the motor 22 is started, the output end of the motor 22 drives the second transverse shaft 25 to rotate, the take-up wheel 5 is further rotated, the bus positioned on the paying-off wheels 4 is wound on the take-up wheel 5, the bus sequentially passes through the plurality of alkaline washing grooves 8 in the rotating process of the take-up wheel 5, the plurality of alkaline washing grooves 8 enable the alkaline washing liquid to clean the bus more thoroughly, the alkaline washing speed is higher in the alkaline washing process, and the alkaline washing efficiency is high.
In this embodiment, preferably, the bottom ends of the plurality of alkaline washing tanks 8 are fixedly provided with first shunt tubes 14, the other ends of the plurality of first shunt tubes 14 are fixedly provided with a transfer box 12 together, the bottom end of the transfer box 12 is fixedly provided with a liquid discharge pipe 9, the bottom plate 2 is fixedly provided with a liquid storage tank 13, the other ends of the liquid discharge pipes 9 are fixedly connected with the top ends of the liquid storage tanks 13, the liquid discharge pipe 9 is fixedly provided with a connecting pipe 10, and one side of the connecting pipe 10 is rotatably provided with a valve 11; when the alkaline washing liquid concentration in the plurality of alkaline washing tanks 8 cannot alkaline wash the bus bars, the valve 11 is opened to enable the alkaline washing liquid in the plurality of alkaline washing tanks 8 to flow into the liquid storage tank 13, and then the valve 11 is closed to add new alkaline washing liquid into the plurality of alkaline washing tanks 8.
In this embodiment, preferably, the bottom of the liquid storage tank 13 is fixedly connected with a second shunt tube 16, the bottom plate 2 is fixedly provided with a treatment barrel 19, a liquid inlet of the treatment barrel 19 is fixedly provided with a liquid inlet tube 18, the bottom plate 2 is fixedly provided with a first delivery pump 17, a liquid outlet of the first delivery pump 17 is fixedly connected with the other end of the liquid inlet tube 18, and a liquid inlet of the first delivery pump 17 is fixedly connected with the other end of the second shunt tube 16; the alkaline washing liquid in the liquid storage tank 13 can be conveyed into the treatment barrel 19 through the first conveying pump 17, oxalic acid is added after the pH value of the alkaline washing liquid is measured, the pH value is regulated to 6.0-6.9, oily substances on the upper layer are taken out, calcium hydroxide is added into the treatment barrel 19, and the pH value is regulated to a required value through stirring.
In this embodiment, preferably, a second delivery pump 21 is fixedly installed on a side, far away from the first delivery pump 17, of the bottom plate 2, a liquid outlet pipe 20 is fixedly connected to a liquid outlet of the treatment barrel 19, a liquid inlet of the second delivery pump 21 is fixedly connected to the other end of the liquid outlet pipe 20, a liquid outlet of the second delivery pump 21 is fixedly connected to a third shunt pipe 23, the other end of the third shunt pipe 23 is fixedly connected to an outermost alkaline washing tank 8, and a flow pipe 15 is fixedly installed between two adjacent alkaline washing tanks 8; the alkaline washing liquid treated in the treatment barrel 19 can be pumped into the plurality of alkaline washing tanks 8 by the second conveying pump 21, and the alkaline washing liquid can be recycled, so that the cost is saved.
In this embodiment, preferably, an electrolytic plate 26 is fixedly installed on the bottom wall of the liquid storage tank 13; the electrolytic plate 26 is in the prior art, when the alkaline washing liquid in the liquid storage tank 13 reaches a certain amount, direct current is loaded to the electrolytic plate 26, and after the electrolysis starts, heavy metal ions and impurities in the alkaline washing liquid can be attached to the surface of the negative electrode of the electrolytic plate 26, so that the impurity removal treatment of the alkaline washing liquid is completed.
In this embodiment, preferably, a nut 24 is screwed to an end of the first transverse shaft 3 away from the support 1; the nut 24 prevents the reel 4 from disengaging from the transverse shaft during rotation.
Working principle: when the bus of the diamond yarn is subjected to alkaline washing, the valve 11 is closed, alkaline washing liquid is added into the alkaline washing tank 8, the bus is firstly wound on the paying-off wheel 4, then the other end of the bus is wound with the take-up wheel 5 through a plurality of first paying-off wheels 4 and second paying-off wheels 4, the bus can pass through the plurality of alkaline washing tanks 8 in the process of winding and unwinding, then the motor 22 is started, the output end of the motor 22 drives the second transverse shaft 25 to rotate, the take-up wheel 5 is further rotated, the bus positioned on the paying-off wheels 4 is wound on the take-up wheel 5, the bus sequentially passes through the plurality of alkaline washing tanks 8 in the rotating process of the take-up wheel 5, the alkaline washing liquid is enabled to clean the bus more thoroughly, the alkaline washing speed in the alkaline washing process is higher, the alkaline washing efficiency is high, the alkaline washing liquid is reused after being subjected to recovery treatment in the electrolytic plate adsorption of impurities and the treatment barrel 19, and the alkaline washing cost is reduced.
The foregoing description is only of the preferred embodiments of the utility model, and all changes and modifications that come within the meaning and range of equivalency of the structures, features and principles of the utility model are therefore intended to be embraced therein.
Claims (6)
1. The utility model provides an alkali washing device is used in carborundum line processing, includes bottom plate (2) and support (1), its characterized in that: support (1) and bottom plate (2) fixed connection, one side fixed mounting of support (1) has first cross axle (3), rotate on first cross axle (3) and install unwrapping wire wheel (4), keep away from one end rotation of first cross axle (3) and install second cross axle (25) on support (1), fixed mounting has take-up pulley (5) on second cross axle (25), fixed mounting has a plurality of first reel (6) between first cross axle (3) and second cross axle (25), a plurality of first reel (6) equidistance distributes on a straight line, fixed mounting has a plurality of alkaline wash groove (8) on support (1), a plurality of alkaline wash groove (8) are located first reel (6) below and evenly distributed, a plurality of in alkaline wash groove (8) equal fixed mounting have second reel (7), a plurality of first reel (6) and second reel (7) are the motor cross distribution, a plurality of first reel (6) and second reel (7) are motor cross, a plurality of alkaline wash groove (8) are kept away from on support (1) fixed mounting has one side (22) of alkaline wash groove (22).
2. The alkali washing device for processing a silicon carbide wire according to claim 1, wherein: the alkaline washing device comprises a plurality of alkaline washing tanks (8), wherein first shunt tubes (14) are fixedly installed at the bottom ends of the alkaline washing tanks (8), a plurality of transfer boxes (12) are fixedly installed at the other ends of the first shunt tubes (14) together, liquid discharge tubes (9) are fixedly installed at the bottom ends of the transfer boxes (12), liquid storage tanks (13) are fixedly installed on a bottom plate (2), the other ends of the liquid discharge tubes (9) are fixedly connected with the top ends of the liquid storage tanks (13), connecting tubes (10) are fixedly installed on the liquid discharge tubes (9), and valves (11) are installed on one sides of the connecting tubes (10) in a rotating mode.
3. The alkali washing device for processing the silicon carbide wire according to claim 2, wherein: the bottom fixedly connected with second shunt tube (16) of reservoir (13), fixed mounting has on bottom plate (2) handles bucket (19), the inlet fixed mounting who handles bucket (19) has feed liquor pipe (18), fixed mounting has first delivery pump (17) on bottom plate (2), the other end fixed connection of the liquid outlet of first delivery pump (17) and feed liquor pipe (18), the inlet of first delivery pump (17) and the other end fixed connection of second shunt tube (16).
4. The alkali washing device for processing a silicon carbide wire according to claim 3, wherein: one side of keeping away from first delivery pump (17) on bottom plate (2) fixed mounting has second delivery pump (21), fixedly connected with drain pipe (20) on the liquid outlet of handling bucket (19), the inlet of second delivery pump (21) and the other end fixed connection of drain pipe (20), the liquid outlet fixedly connected with third shunt tubes (23) of second delivery pump (21), the other end of third shunt tubes (23) and alkali wash tank (8) fixed connection in the outside, two adjacent alkali wash tank (8) between fixed mounting have runner pipe (15).
5. The alkali washing device for processing the silicon carbide wire according to claim 2, wherein: an electrolytic plate (26) is fixedly arranged on the bottom wall of the liquid storage tank (13).
6. The alkali washing device for processing a silicon carbide wire according to claim 1, wherein: one end of the first transverse shaft (3) far away from the support (1) is in threaded connection with a nut (24).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322843978.1U CN221217932U (en) | 2023-10-23 | 2023-10-23 | Alkaline cleaning device for processing carborundum wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322843978.1U CN221217932U (en) | 2023-10-23 | 2023-10-23 | Alkaline cleaning device for processing carborundum wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221217932U true CN221217932U (en) | 2024-06-25 |
Family
ID=91545701
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322843978.1U Active CN221217932U (en) | 2023-10-23 | 2023-10-23 | Alkaline cleaning device for processing carborundum wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221217932U (en) |
-
2023
- 2023-10-23 CN CN202322843978.1U patent/CN221217932U/en active Active
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