CN221216656U

CN221216656U - Wire passing device

Info

Publication number: CN221216656U
Application number: CN202323006756.0U
Authority: CN
Inventors: 苏剑; 邱文杰; 俞安洲; 李鸿宇
Original assignee: Ningxia Jingyu New Material Technology Co ltd; Zhejiang Jingyu New Materials Co ltd
Current assignee: Ningxia Jingyu New Material Technology Co ltd; Zhejiang Jingyu New Materials Co ltd
Priority date: 2023-11-07
Filing date: 2023-11-07
Publication date: 2024-06-25
Anticipated expiration: 2033-11-07

Abstract

The utility model discloses a wire passing device, which comprises a fixed seat, a guide rod, a guide wheel and a limiting mechanism, wherein the fixed seat is arranged on the guide wheel; the fixing seat comprises a first connecting piece, two ends of the guide rod are connected to the fixing seat through the first connecting piece, the guide rod comprises an axis, the guide rod can rotate along the axis through the first connecting piece, the guide wheel comprises a second connecting piece, the guide wheel is connected to the guide rod through the second connecting piece, the guide wheel can rotate relative to the guide rod through the second connecting piece, the limiting mechanism is used for limiting the guide wheel to move along the axis, and the limiting mechanism is connected to the guide rod; the first connecting piece comprises a first lubrication part, the first lubrication part is arranged close to the guide rod, the second connecting piece comprises a second lubrication part, and the second lubrication part is arranged close to the guide rod. Through above-mentioned setting for guide arm self also can rotate for the fixing base, when the guide pulley took place to block or block, the guide arm still can rotate, avoids the condition that the line device became invalid entirely, reduced the probability that the line device blocked and became invalid.

Description

Wire passing device

Technical Field

The utility model relates to the technical field of wire rod processing, in particular to a wire passing device.

Background

In the existing wire passing device in the diamond wire production process, the guide wheel embedded bearing realizes rotation, and the fixing blocks on two sides realize positioning on the guide rod. In the actual operation process, when the guide wheel is driven by the wire net to realize rotation, the guide wheel is easy to be blocked or even dead, so that friction between the wire net and the guide wheel is increased, and the quality of outgoing wires and the working efficiency of the guide wheel are seriously affected.

Disclosure of utility model

In order to solve the defects in the prior art, the utility model aims to provide a wire passing device capable of preventing a guide wheel from being blocked and improving the working efficiency.

In order to achieve the above purpose, the present utility model adopts the following technical scheme:

A wire passing device comprises a fixed seat, a guide rod, a guide wheel and a limiting mechanism; the fixing base includes first connecting piece, the both ends of guide arm are connected to the fixing base through first connecting piece, the guide arm includes the axis, the guide arm can be rotated along the axis through first connecting piece, the guide pulley includes the second connecting piece, the guide pulley is connected to the guide arm through the second connecting piece, the guide pulley can be rotated for the guide arm through the second connecting piece, stop gear is used for restricting the guide pulley and removes along the axis direction, stop gear is connected to the guide arm, including first lubrication portion on the first connecting piece, first lubrication portion is close to the guide arm setting, including the second lubrication portion on the second connecting piece, the second lubrication portion is close to the guide arm setting.

Further, the first connecting piece comprises a fixing part connected to the fixing seat, a supporting part with two ends fixed to the fixing part and a first connecting part sleeved on the supporting part and capable of rotating along the axis.

Further, the second connector includes a second connection portion rotatable along an axis of the guide bar.

Further, the wire passing device comprises a clamping and detecting mechanism for identifying whether the guide rod or the guide wheel is clamped or not, and the clamping and detecting mechanism is arranged at one end of the guide rod.

Further, the clamping detection mechanism comprises an induction component and a sensing component, wherein the induction component is arranged on the guide rod and is close to the end part of the guide rod, and the sensing component is arranged on the fixing seat and is close to the induction component.

Further, the sensing assembly comprises a light shield, the sensing assembly comprises a photoelectric sensor which is used for identifying states of the guide wheel and the guide rod through the light shield and outputting signals, the clamping detection mechanism further comprises a sounder which can send out an alarm after the sensing assembly outputs abnormal signals, and the sounder is connected to the sensing assembly.

Further, the sensing assembly comprises a magnetic part, the sensing assembly comprises a Hall sensor capable of identifying the states of the guide wheel and the guide rod through the magnetic part and outputting signals, the clamping detection mechanism further comprises a sounder for receiving abnormal state signals output by the sensing assembly and then giving out an alarm, and the sounder is connected to the sensing assembly.

Further, the limiting mechanism comprises a first limiting piece and a second limiting piece, and the guide wheel is arranged between the first limiting piece and the second limiting piece.

Further, a longitudinal plane perpendicular to the axial direction of the guide rod is defined, the projection of the limiting mechanism on the longitudinal plane along the axial direction of the guide rod is a first projection, the projection of the guide wheel on the longitudinal plane along the axial direction of the guide rod is a second projection, and the first projection is in the second projection.

Further, the guide wheels at least comprise 2 guide wheels which are uniformly distributed on the guide rod, and the distance between the two guide wheels is more than or equal to 3.5cm and less than or equal to 6.5cm.

According to the utility model, the first connecting piece is arranged between the guide rod and the fixed seat, so that the guide rod can rotate relative to the fixed seat, and when the guide wheel is blocked or dead, the guide rod can still rotate, thereby avoiding the complete failure of the wire passing device, realizing the double insurance of preventing the blocking, and reducing the probability of the blocking failure of the wire passing device.

Drawings

FIG. 1 is a schematic diagram of a wire passing device according to an embodiment of the present utility model;

FIG. 2 is a schematic top view of a wire passing device according to an embodiment of the present utility model;

FIG. 3 is a schematic cross-sectional view taken along the direction A-A in FIG. 2;

FIG. 4 is a schematic cross-sectional view of a first connector along the A-A direction in an embodiment of the present utility model;

FIG. 5 is a schematic cross-sectional view of the second connecting member, the guide pulley, and the first limiting member along the direction A-A in an embodiment of the present utility model;

FIG. 6 is an enlarged schematic view at B in FIG. 2;

Fig. 7 is an enlarged schematic view at C in fig. 3.

Detailed Description

In order to make the present utility model better understood by those skilled in the art, the technical solutions in the specific embodiments of the present utility model will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present utility model.

As shown in fig. 1, 2 and 3, the present application provides a wire passing device 100, which includes a fixing base 11, a guide rod 12, a guide wheel 13 and a limiting mechanism 14. The fixing base 11 includes a first connection member 111, both ends of the guide bar 12 are connected to the fixing base 11 through the first connection member 111, the guide bar 12 includes an axis 101, and the guide bar 12 can be rotated along the axis 101 by the first connection member 111. The guide wheel 13 includes a second link 131, the guide wheel 13 is connected to the guide bar 12 through the second link 131, and the guide wheel 13 is rotatable relative to the guide bar 12 through the second link 131. The limiting mechanism 14 is used for limiting the guide wheel 13 to move along the axis 101, and the limiting mechanism 14 is connected to the guide rod 12. It can be understood that in the production process of the diamond wire, in order to realize the functions of supporting the wire and giving the wire net, a wire passing device 100 is generally required, a plurality of guide wheels 13 are generally arranged on the wire passing device 100, the diamond wire is attached to the surface of the guide wheel 13 along the direction perpendicular to the axis of the guide wheel, and the guide wheel 13 is driven by the diamond wire to rotate in the wire passing process. The more the number of guide wheels 13 is, the more the number of diamond wires that can be simultaneously threaded is within a reasonable range, and the higher the working efficiency of the wire threading device 100 is. Through the above arrangement, the connection structure of the conventional guide bar 12 and the fixing base 11 is changed, the guide bar 12 is connected to the fixing base through the first connecting piece 111, the guide wheel 13 is connected to the guide bar 12 through the second connecting piece 131, and the guide bar 12 and the guide wheel 13 can independently rotate along the axis 101. So that the operation states of the guide bar 12 and the guide wheel 13 are not affected by each other, and thus the overall working efficiency of the wire passing device 100 can be improved. In the actual working process of the wire passing device 100, when one or more guide wheels 13 are blocked and cannot rotate, the guide wheels 13 and the guide rods 12 form a whole body without relative movement, the guide rods 12 rotate along the axis 101 of the guide rods 12 under the driving of the diamond wires, and the diamond wires can be prevented from being damaged due to larger friction force between the diamond wires and the guide wheels 13. Meanwhile, if the guide rod 12 is blocked, the guide wheel 13 can still rotate by itself through the second connecting piece 131, so as to ensure the overall production stability and service life of the wire passing device 100. After an operator finds that the guide rod 12 or the guide wheel 13 is blocked in the diamond wire passing process, the guide rod 12 or the guide wheel 13 can be repaired or replaced after the batch production is completed, and the working efficiency of the whole production is improved on the basis of ensuring the quality of the diamond wire. In the application, the guide rod 12 and the guide wheel 13 can rotate simultaneously under the drive of the diamond wire, so that the wire passing speed of the diamond wire is increased, and the working efficiency of the wire passing device 100 is further improved. As shown in fig. 4 and 5, the first connector 111 further includes a first lubrication portion 1111, the first lubrication portion 1111 is disposed near the guide rod 12, and the second connector 131 further includes a second lubrication portion 1311, the second lubrication portion 1311 is disposed near the guide rod 12. The arrangement of the lubrication portion can reduce frictional resistance generated when the guide rod 12, the first link 111 and the second link 131 are rotated, thereby greatly reducing wear. Specifically, the first lubrication portion 1111 may include a first chamber, the second lubrication portion 1311 may include a second chamber, the first chamber and the second chamber may be configured to accommodate a lubrication fluid therein, and the first chamber and the second chamber are further provided with a fluid outlet. When the guide rod 12 and the guide wheel 13 operate, the lubricating liquid splashes from the liquid outlet to the contact surface between the guide rod 12 and the first connecting piece 111 and the contact surface between the guide rod 12 and the second connecting piece 131 due to the centrifugal force, so that the friction coefficient of the contact surface is reduced, the power consumption is reduced, and the overall working efficiency of the wire passing device 100 is improved.

As an embodiment, as shown in fig. 6 and 7, the first connection member 111 includes a fixing portion 1112, a supporting portion 1113, and a first connection portion 1114. The fixing portion 1112 is mounted on the fixing base 11 by a fastener, the fixing portion 1112 is used for fixing the first connecting piece 111 on the fixing base 11, two ends of the supporting portion 1113 are fixed to the fixing portion 1112, and the supporting portion 1113 is sleeved outside the first connecting portion 1114. The fixing portion 1112 is stronger and more stable than the supporting portion 1113, and can provide maximum support for the first connecting portion 1114 in a limited space, and also can enhance the connection strength between the fixing portion 1112 and the supporting portion 1113, thereby improving the overall stability of the first connecting member 111. Specifically, first link 1114 is rotatable along axis 101, and second link 131 includes a second link 1312, second link 1312 being rotatable along axis 101 as well. The guide bar 12 is disposed through the first and second connection parts 1114 and 1312. Through the arrangement, the guide rod 12 can rotate relative to the fixed seat 11, so that the guide rod 12 can rotate in time to prevent the diamond wire from being damaged due to friction under the condition that the guide wheel 13 is blocked and cannot rotate. Meanwhile, the guide wheel 13 can also rotate relative to the guide rod 12 directly through the second connecting portion 1312, so as to prevent the guide rod 12 from being blocked and affecting the overall production efficiency of the wire passing device 100. In addition, the supporting portion 1113 and the first connecting portion 1114 may be integrally formed, and the supporting portion 1113 and the first connecting portion 1114 may be integrally formed, so that strength of the first connecting portion 1114 may be enhanced, loosening caused by long-term rotation of the guide rod 12 may be avoided, and assembly process may be reduced, so that manufacturing cost may be reduced. The support portion 1113 and the first connection portion 1114 may be assembled after being manufactured separately. The supporting portion 1113 is manufactured separately from the first connecting portion 1114, and different types of first connecting portions 1114 can be selected to connect with the supporting portion 1113, so as to adapt to different production requirements under different conditions, and increase the versatility of the supporting portion 1113. More specifically, the first connection part 1114 may include a bearing, and the second connection part 1312 may include a bearing.

As an embodiment, as shown in fig. 6, the wire passing device 100 includes a jamming detection mechanism 15, the jamming detection mechanism 15 is used for identifying whether the guide rod 12 or the guide wheel 13 is jammed, and the jamming detection mechanism 15 is disposed on the fixing seat 11 at one end of the guide rod 12. The setting of the clamping and detecting mechanism 15 can monitor the working condition of the wire passing device 100 at any time, thereby ensuring that an operator can respond to the clamping and the detecting of the guide rod 12 or the guide wheel 13 in real time and improving the production efficiency and the product quality of the wire passing device 100. Specifically, the click detection mechanism 15 includes a sensing component 151, the sensing component 151 is disposed on the guide rod 12 and near an end of the guide rod 12, the click detection mechanism 15 further includes a sensing component 152, and the sensing component 152 is disposed on the fixing seat 11 and near the sensing component 151. The sensing component 151 can detect whether the rotation of the guide rod 12 and the guide wheel 13 is within a normal range, the sensing component 152 outputs a signal to the display screen after receiving the abnormal information and displays a corresponding state on the display screen, and an operator can judge the clamping condition of the guide rod 12 and the guide wheel 13 according to the display of the display screen. The arrangement of the sensing assembly 151 near the end of the guide rod 12 enables the sensing assembly 151 to sense finer changes, thereby improving the sensitivity of the sensing assembly 151. More specifically, sensing assembly 151 may include a shutter, sensing assembly 152 may include a photoelectric sensor, and the click-on detection mechanism 15 may further include a sound generator 153 connected to the photoelectric sensor. When the diamond wire passes through the wire, the guide wheel 13 is driven to rotate at a constant speed, and the guide wheel 13 drives the guide rod 12 to rotate, so that the light shield intermittently triggers the photoelectric sensor, and the triggering time intervals of the photoelectric sensor are the same. If the guide rod 12 or the guide wheel 13 is blocked, the friction force between the guide wheel 13 and the guide rod 12 is changed, so that the triggering time of the photoelectric sensor is changed. After the photoelectric sensor recognizes the change of the trigger time, namely, after the photoelectric sensor recognizes the clamping state, the corresponding state signal can be output, and meanwhile, the sounder 153 can be utilized to send out an alarm so as to remind an operator to adjust the parts of the wire passing device 100, which are clamped, the normal operation of the guide rod 13 and the guide wheel 13 is ensured, the abrasion of the diamond wire and the guide wheel 13 is avoided, and the overall working efficiency and the service life of the wire passing device 100 are improved. In the present application, the sensing assembly 151 may further include a magnetic device, and correspondingly, the sensing assembly 152 may further include a hall device, and when the guide rod 12 or the guide wheel 13 is jammed, the hall device may also recognize the jammed state and output a signal. Sensing assembly 151 may also include an infrared transmitter and correspondingly sensing assembly 152 may also include an infrared receiver that may identify the katon information and output a signal.

As an embodiment, as shown in fig. 6, the limiting mechanism 14 includes a first limiting member 141 and a second limiting member 142, and the guide wheel 13 is disposed between the first limiting member 141 and the second limiting member 142. The first limiting member 141 is used for positioning the guide wheel 13, and the second limiting member 142 is used for limiting the movement of the guide wheel 13 along the axis 101. The first limiting member 141 and the second limiting member 142 cooperate to fix the guide pulley 13 on the guide rod 12. By fixing the guide wheels 13, on the one hand, the distance between the guide wheels 13 can be directly limited, the assembly steps of the guide wheels 13 are reduced, and meanwhile, the error of manual adjustment is avoided. On the other hand, the guide wheel 13 can be prevented from shaking when the diamond wire passes through the wire, so that the diamond wire is ensured to pass through the wire stably, the risk of grinding the wire is reduced, and the overall working efficiency and the service life of the wire passing device 100 are improved. Specifically, the guide wheels 13 at least comprise 2 guide wheels 13, the guide wheels 13 are uniformly distributed on the guide rod 12, and the distance between the two guide wheels 13 is more than or equal to 3.5cm and less than or equal to 6.5cm. Further, the distance between the two guide wheels 13 is 4cm or more and 6cm or less. Further, the distance between the two guide wheels 13 is 4.5cm or more and 5.5cm or less. Through the arrangement, the guide rod 12 can be guaranteed to be stressed uniformly, the guide rod 12 is effectively prevented from being damaged due to uneven stress, and the overall stability and safety of the wire passing device 100 are improved. Meanwhile, the distance between the two guide wheels 13 is set in the range, so that the requirement of the working efficiency of the wire passing device 100 can be met, and the problem of too dense wire net caused by too many guide wheels 13 can be avoided. More specifically, the first stopper 141 may include a fixed block, and the second stopper 142 may include a snap spring.

As an embodiment, as shown in fig. 6, a longitudinal plane 102 perpendicular to the axis 101 is defined, the projection of the limiting mechanism 14 on the longitudinal plane 102 along the axis 101 is a first projection, the projection of the guide wheel 13 on the longitudinal plane 102 along the axis 101 is a second projection, and the first projection is in the second projection, that is, the area of the first projection is smaller than that of the second projection, so that the limiting mechanism 14 is prevented from occupying too much space, and the limiting mechanism 14 is prevented from easily interfering with diamond wires, thereby improving the space utilization rate of the wire threading device 100. Specifically, the area ratio of the first projection to the second projection is greater than or equal to 0.14 and less than or equal to 0.26. Further, the area ratio of the first projection to the second projection is greater than or equal to 0.16 and less than or equal to 0.24. Further, the area ratio of the first projection to the second projection is greater than or equal to 0.18 and less than or equal to 0.22. Through the arrangement, the volume and the weight of the limiting mechanism 14 can be further limited, so that the weight of the whole wire passing device 100 is reduced as much as possible on the premise that the stability of the guide wheel 13 is ensured by the limiting mechanism 14, and the operation comfort is improved. As an embodiment, as shown in fig. 7, the wire passing device 100 further includes a bracket 16, and the fixing base 11 is connected to the bracket 16. The support 16 mainly plays a supporting role, can raise the heights of the guide rod 12 and the guide wheel 13, reduces the risk of damage and abrasion of diamond wires, and improves the working efficiency of the wire passing device 100.

It will be understood that modifications and variations will be apparent to those skilled in the art from the foregoing description, and it is intended that all such modifications and variations be included within the scope of the following claims.

Claims

1. A wire passing device, comprising:

the fixing seat comprises a first connecting piece;

The two ends of the guide rod are connected to the fixed seat through the first connecting piece, the guide rod comprises an axis, and the guide rod can rotate along the axis through the first connecting piece;

A guide wheel including a second link through which the guide wheel is connected to the guide bar, the guide wheel being rotatable relative to the guide bar by the second link; and

A limiting mechanism for limiting the movement of the guide wheel along the axial direction, wherein the limiting mechanism is connected to the guide rod;

The first connecting piece is provided with a first lubrication part for reducing friction force between the guide rod and the fixing seat, the first lubrication part is close to the guide rod, the second connecting piece is provided with a second lubrication part for reducing friction force between the guide wheel and the guide rod, and the second lubrication part is close to the guide rod.

2. The wire passing device according to claim 1, wherein:

The first connecting piece comprises a fixing part connected to the fixing seat, a supporting part with two ends fixed to the fixing part and a first connecting part sleeved on the supporting part and capable of rotating along the axis.

3. The wire passing device according to claim 1, wherein:

the second connector includes a second connection rotatable along the axis.

4. The wire passing device according to claim 1, wherein:

The wire passing device comprises a clamping and detecting mechanism for identifying whether the guide rod or the guide wheel is clamped or not, and the clamping and detecting mechanism is arranged at one end of the guide rod.

5. The wire passing device according to claim 4, wherein:

The clamping detection mechanism comprises an induction component and a sensing component, wherein the induction component is arranged on the guide rod and is close to the end part of the guide rod, and the sensing component is arranged on the fixing seat and is close to the induction component.

6. The wire passing device according to claim 5, wherein:

the sensing assembly comprises a light shield, the sensing assembly comprises a photoelectric sensor which recognizes the states of the guide wheel and the guide rod through the light shield and outputs signals, the clamping detection mechanism further comprises a sounder which receives abnormal state signals output by the sensing assembly and then gives out an alarm, and the sounder is connected to the sensing assembly.

7. The wire passing device according to claim 5, wherein:

The sensing assembly comprises a magnetic part, the sensing assembly comprises a Hall sensor capable of recognizing the states of the guide wheel and the guide rod through the magnetic part and outputting signals, the clamping detection mechanism further comprises a sounder for receiving abnormal state signals output by the sensing assembly and then giving out alarms, and the sounder is connected to the sensing assembly.

8. The wire passing device according to claim 1, wherein:

the limiting mechanism comprises a first limiting part and a second limiting part, and the guide wheel is arranged between the first limiting part and the second limiting part.

9. The wire passing device according to claim 1, wherein:

Defining a longitudinal plane perpendicular to the axis, wherein the projection of the limiting mechanism on the longitudinal plane along the direction of the axis is a first projection, the projection of the guide wheel on the longitudinal plane along the direction of the axis is a second projection, and the first projection is in the second projection.

10. The wire passing device according to claim 1, wherein:

The guide wheels at least comprise 2 guide wheels, the guide wheels are uniformly distributed on the guide rod, and the distance between every two adjacent guide wheels is more than or equal to 3.5cm and less than or equal to 6.5cm.