CN221212167U - Automatic change hopper cleaning device and cloth machine - Google Patents

Abstract

The utility model discloses an automatic hopper cleaning device and a distributing machine, wherein the automatic hopper cleaning device comprises a movable bracket provided with a cleaner and a longitudinal movement driving mechanism for driving the movable bracket to longitudinally move along a hopper; the movable support is provided with a first lifting arm which can extend into the hopper from the top, and the cleaner comprises an integrated frame arranged at the lower end of the first lifting arm, and at least two cleaning spray heads which are arranged on the integrated frame and have different spray nozzles facing different directions. The automatic hopper cleaning device provided by the utility model has the characteristics of good cleaning effect and high efficiency.

Description

Automatic change hopper cleaning device and cloth machine

Technical Field

The utility model belongs to the technical field of production of concrete prefabricated parts, and particularly relates to an automatic hopper cleaning device and a distributing machine.

Background

The prefabricated parts refer to concrete products produced by standardized and mechanized processing in factories. Compared with cast-in-place concrete, the quality and the process of the concrete prefabricated part can be better controlled through mechanized production; the prefabricated part is prefabricated and formed through a die in a factory, and is erected above a die cavity of the die through a distributing machine to perform distributing operation.

However, after the material distributor is used, concrete in the hopper is easy to remain on the inner wall of the hopper, if the material distributor is not cleaned in time, the concrete is solidified and attached on the inner wall of the hopper, so that the material distributor is difficult to clean, the actual volume of the hopper is reduced, and the material distributor is usually cleaned manually at present, but because the size of the hopper is large, the manual cleaning work intensity is large and the cleaning efficiency is low.

Disclosure of utility model

The utility model aims to provide an automatic hopper cleaning device so as to solve the problem that manual cleaning of an existing hopper is time-consuming and labor-consuming.

In order to achieve the above purpose, the present utility model provides the following technical solutions: an automated hopper cleaning device comprising: a movable support provided with a cleaner and a longitudinal movement driving mechanism for driving the movable support to longitudinally move along the hopper;

The movable support is provided with a first lifting arm which can extend into the hopper from the top, and the cleaner comprises an integrated frame arranged at the lower end of the first lifting arm, and at least two cleaning spray heads which are arranged on the integrated frame and have different spray nozzles facing different directions.

Further, the movable support comprises a support frame arranged on the longitudinal movement driving mechanism and a transverse movement assembly arranged on the support frame, and the first lifting arm is arranged on the transverse movement assembly;

The transverse moving assembly comprises a transverse moving frame arranged on the supporting frame, a transverse moving seat movably arranged on the transverse moving frame and used for installing the first lifting arm, and a transverse moving drive for driving the transverse moving seat to move along the transverse moving frame.

Further, the support frame comprises a second lifting arm arranged on the longitudinal movement driving mechanism, and the vertical height of the transverse movement assembly is adjusted by the second lifting arm.

Further, the cleaner also comprises a mounting piece mounted on the integrated frame and a spray head clamp mounted on the mounting piece and used for mounting the cleaning spray head;

The mounting piece is rotatably mounted on the integration frame;

And/or the spray head clamp is rotatably connected to the mounting member.

Further, the mounting piece comprises a first mounting piece and a second mounting piece, at least part of the cleaning spray head is mounted on the first mounting piece, at least part of the cleaning spray head is mounted on the second mounting piece, and an included angle of 0-180 degrees is formed between the first mounting piece and the second mounting piece.

Further, the cleaner also comprises a rotation driving piece which is arranged on the integration frame and used for driving the installation piece or the spray head clamp to rotate relative to the integration frame;

Or, a plurality of positioning holes are circumferentially formed in the mounting piece, the spray head clamp is provided with a mounting hole, and a first bolt passes through the mounting hole and is in threaded connection with the positioning hole; or, the nozzle clamp is provided with a hoop structure sleeved on the mounting piece.

Further, an extension piece forming an included angle with the installation piece is arranged on the installation piece, and the nozzle of the cleaning nozzle installed on the installation piece is different from the nozzle of the cleaning nozzle installed on the extension piece in orientation;

And/or the spray head clamp is provided with a limit screw, the cleaning spray head is provided with at least one limit pin hole matched with the limit screw, and the limit screw is in threaded connection with any limit pin hole;

And/or one end of the cleaning spray head is a spray nozzle, and the other end of the cleaning spray head is connected with the high-pressure water pump through a flexible pipe;

And/or the cleaner further comprises a cleaning brush mounted below the integrated rack and/or the mounting.

Further, the integrated frame is rotatably installed on the first lifting arm, and the cleaner further comprises a rotating motor which is installed on the integrated frame and drives the integrated frame to rotate relative to the first lifting arm.

Further, the longitudinal movement driving mechanism comprises a guide rail, a longitudinal movement seat for mounting and bearing the movable support and a power source for driving the longitudinal movement seat to move along the guide rail;

The power source is arranged on the longitudinal movement seat, the longitudinal movement driving mechanism further comprises a guide rack, and the power source comprises a transmission gear meshed with the guide rack;

And/or limiting plates are arranged on two sides of the guide rail.

Compared with the prior art, the utility model has the beneficial effects that: the movable support is driven to longitudinally move along the hopper by the longitudinal movement driving mechanism, the cleaner installed on the movable support is driven to synchronously longitudinally move along the hopper, and then the cleaning spray heads on the cleaner can be moved to clean different areas in the longitudinal direction in the hopper.

In addition, the utility model also provides a distributing machine, which comprises a frame, a hopper arranged on the frame and the automatic hopper cleaning device, wherein the longitudinal movement driving mechanism is arranged on one lateral side of the frame;

the hopper comprises a hopper body with an open top, a discharge hole is formed in the lower end of the hopper body, and a hopper door for controlling the discharge hole to be opened and closed is arranged at the bottom of the hopper body.

The distributing machine provided by the utility model comprises the automatic hopper cleaning device, so that the distributing machine has the same technical effects as the automatic hopper cleaning device.

Drawings

FIG. 1 is a schematic view of an automated hopper cleaning apparatus according to an embodiment of the present disclosure;

fig. 2 is an enlarged view of a portion a of fig. 1;

FIG. 3 is a schematic view of an automated hopper cleaning apparatus according to another embodiment of the present disclosure;

Fig. 4 is an enlarged view of a portion B of fig. 3;

FIG. 5 is a schematic view of a cleaner according to an embodiment of the present disclosure;

fig. 6 is a schematic structural diagram of a distributing machine according to a second embodiment of the present utility model;

fig. 7 is an enlarged view of a portion C of fig. 6;

fig. 8 is a schematic structural diagram of a spreader according to a second embodiment of the present utility model;

In the figure:

10. A cleaner; 11. an integrated frame; 12. cleaning the spray head; 121. a spout; 13. a mounting member; 131. a first mounting member; 132. a second mounting member; 14. a spray head fixture; 141. a limit screw; 15. an extension member; 16. cleaning brushes;

20. A movable bracket; 21. a first lifting arm; 22. a support frame; 23. a traversing assembly; 231. a transverse moving frame; 232. a traversing seat; 24. a second lifting arm;

30. A longitudinally moving driving mechanism; 31. a guide rail; 32. a longitudinally moving seat; 33. a power source; 331. a transmission gear; 34. a guide rack; 35. a limiting plate;

40. A hopper; 401. a bucket body; 402. a hopper door; 41. a frame.

Detailed Description

In order to better understand the aspects of the present utility model, the present utility model will be described in further detail with reference to the accompanying drawings and detailed description.

In the present specification, the terms "upper, lower, inner, outer" and the like are established based on the positional relationship shown in the drawings, and the corresponding positional relationship may be changed according to the drawings, so that the terms are not to be construed as absolute limitation of the protection scope; moreover, relational terms such as "first" and "second", and the like, may be used solely to distinguish one element from another element having the same name, without necessarily requiring or implying any actual such relationship or order between such elements.

Example 1

Referring to fig. 1-5, the present embodiment provides an automated hopper cleaning apparatus, comprising a movable support 20 provided with a cleaner 10, and a longitudinal movement driving mechanism 30 for driving the movable support 20 to move longitudinally along a hopper 40; wherein, the movable bracket 20 is provided with a first lifting arm 21 which can extend into the hopper 40 from the top, and the cleaner 10 comprises an integrated frame 11 arranged at the lower end of the first lifting arm 21, and at least two cleaning spray heads 12 arranged on the integrated frame 11 and with spray nozzles 121 facing different directions.

Specifically, as shown in fig. 1-5, when the hopper cleaning device performs cleaning operation, the movable support 20 is driven by the longitudinally moving driving mechanism 30 to longitudinally move along the hopper 40, so as to drive the cleaner 10 mounted on the movable support 20 to synchronously longitudinally move along the hopper 40, so that the cleaning spray heads 12 on the cleaner 10 can move to clean different areas in the hopper 40 along the longitudinal direction, in addition, the first lifting arm 21 controls the depth of the cleaner 10 extending into the hopper 40, so that the vertical height of the cleaning spray heads 12 mounted on the integrated frame 11 in the hopper 40 can be adjusted, and cleaning of different areas in the height direction of the hopper 40 is realized, namely, after the cleaning spray heads 12 complete cleaning of one height area, the first lifting arm 21 ascends or descends by a preset value, and cleaning of the next height area can be continuously performed, so that cleaning of each area in the hopper 40 is ensured, the preset value of the first lifting arm 21 ascends or descends is adjusted adaptively according to practical conditions, and the first lifting arm 21 is preferably in a telescopic cylinder structure. In addition, install two at least spouts 121 on the integrated frame 11 and wash shower nozzle 12 towards the difference, the quantity of specific washing shower nozzle 12 can be confirmed according to hopper 40 size, preferably sets up a plurality of washing shower nozzles 12 along integrated frame 11 circumference, and the spout 121 of a plurality of washing shower nozzles 12 is different towards to can realize the omnidirectional clear-up operation of multi-angle, need not the manual work and clear up the operation, avoid the concrete to bond in hopper 40 inner wall, guaranteed that hopper 40 can hold rated quantity of concrete, improve cleaning efficiency.

Further, as shown in fig. 1, the movable bracket 20 includes a supporting frame 22 mounted on the longitudinal movement driving mechanism 30, and a traversing assembly 23 mounted on the supporting frame 22, and the first lifting arm 21 is mounted on the traversing assembly 23; the traverse assembly 23 includes a traverse frame 231 mounted to the support frame 22, a traverse base 232 movably mounted to the traverse frame 231 for mounting the first lift 21 arm, and a traverse drive (not shown) for driving the traverse base 232 to move along the traverse frame 231. By arranging the transverse moving assembly 23, the transverse moving seat 232 is controlled by transverse moving driving to move along the transverse moving frame 231, so that the first lifting arm 21 and the cleaner 10 below the first lifting arm are driven to move transversely in the hopper 40, the cleaning range is enlarged, and the cleaning effect is improved.

Further, as shown in fig. 3, the supporting frame 22 includes a second lifting arm 24, the second lifting arm 24 adjusts the vertical height of the traversing assembly 23, so as to be convenient for adjusting the overall height of the hopper cleaning device, and reduce the space requirement of the hopper cleaning device, i.e. when the height space in the workshop is smaller, the hopper cleaning device is usually placed on one side of the hopper 40 in the longitudinal direction when the cleaning operation is not performed, so that the first lifting arm 21 provided with the cleaner 10 extends into the hopper 40, the traversing assembly 23 can be driven by the second lifting arm 24 to lift the cleaner 10, and meanwhile, the first lifting arm 21 lifts the cleaner 10, so that the height of the cleaner 10 is slightly higher than that of the hopper 40, and then the longitudinal movement driving mechanism 30 controls the movable frame to move, so that the cleaner 10 extends into the hopper 40 smoothly after being placed above the hopper 40.

Further, as shown in fig. 2, 4 and 5, the cleaner 10 further includes a mounting member 13 mounted on the integrated frame 11, and a spray head fixture 14 mounted on the mounting member 13 and used for mounting the cleaning spray head 12, where the mounting member 13 provides a mounting space for the spray head fixture 14, and the spray head fixture 14 is used for clamping and fixing the cleaning spray head 12, so that flexible detachment or adjustment of the spray head fixture 14 or the cleaning spray head 12 is facilitated, and versatility of the apparatus is improved.

Further, the mounting member 13 is rotatably mounted to the integrated frame 11 such that cleaning operations can be performed on different areas within the hopper 40 by adjusting the angle of the mounting member 13 relative to the integrated frame 11 while adjusting the angle of the nozzle 121 of the cleaning head 12 thereon.

Further, the nozzle holder 14 is rotatably connected to the mounting member 13, so that the angle of the nozzle 121 of the cleaning nozzle 12 can be adjusted by adjusting the angle of the nozzle holder 14 relative to the mounting member 13, and the nozzle 121 can be adjusted adaptively according to the conditions in the hopper 40, so that cleaning operation can be completed efficiently.

Further, as shown in fig. 2, 4 and 5, the mounting member 13 includes a first mounting member 131 and a second mounting member 132, at least a portion of the cleaning nozzle 12 is mounted on the first mounting member 131, at least a portion of the cleaning nozzle 12 is mounted on the second mounting member 132, and an included angle of 0 ° to 180 ° is formed between the first mounting member 13113 and the second mounting member 132. The first mounting member 131 and the second mounting member 132 may have the same structure, and the spray head clamps 14 mounted on the first mounting member 131 and the second mounting member 132 are disposed opposite to each other, and by making an included angle between the first mounting member 131 and the second mounting member 132, the spray nozzles 121 of the cleaning spray head 12 mounted on the first mounting member 131 and the second mounting member 132 are respectively formed at different angles, so as to enlarge the cleaning range.

Further, the cleaner 10 further includes a rotation driving member (not shown) mounted on the integrated frame 11 for driving the mounting member 13 or the spray head fixture 14 to rotate relative to the integrated frame 11, and the rotation driving member automatically controls the mounting member 13 or the spray head fixture 14 to rotate, so as to improve cleaning efficiency.

Further, a plurality of positioning holes are circumferentially formed in the mounting piece 13, the spray head clamp 14 is provided with mounting holes, a first bolt passes through the mounting holes and is connected with the positioning holes in a threaded manner, and the mounting holes are connected with different positioning holes so as to adjust the angle of the spray head clamp 14, and then the angle of the cleaning spray head 12 is adjusted; or the spray head clamp 14 can also be provided with a hoop structure sleeved on the mounting piece 13, so that the angle of the spray head clamp 14 relative to the mounting piece 13 can be conveniently adjusted, and the angle of the spray nozzle 121 of the cleaning spray head 12 can be further adjusted.

Further, as shown in fig. 4 and 5, the extending member 15 forming an included angle with the mounting member 13 is provided on the mounting member 13, the nozzle 121 of the cleaning nozzle 12 mounted on the mounting member 13 is oriented differently from the nozzle 121 of the cleaning nozzle 12 mounted on the extending member 15, and the nozzle 121 of the cleaning nozzles 12 are oriented in different directions by providing the extending member 15, so that the coverage area of the water flow of the cleaning nozzle 12 during the cleaning operation is increased, and the cleaning efficiency is improved.

Further, as shown in fig. 4, the spray head clamps 14 are provided with a limit screw 141, the cleaning spray head 12 is provided with at least one limit pin hole adapted to the limit screw 141, the limit screw 141 is screwed to any limit pin hole, each spray head clamp 14 is provided with a cleaning spray head 12, and the limit screw 141 is screwed to the limit pin holes at different positions of the cleaning spray head 12, so that the direction of the spray nozzle 121 of the cleaning spray head 12 is adjusted.

Further, as shown in fig. 4, one end of the cleaning nozzle 12 is a nozzle 121, and the other end is connected to a high-pressure water pump through a flexible pipe, and when cleaning is started, water is injected into the high-pressure water pump to clean.

Further, as shown in fig. 5, the cleaner 10 further includes a cleaning brush 16 mounted below the integrated frame 11 and/or the mounting member 13, and during cleaning, the cleaning brush 16 can brush the inner wall of the hopper 40 by moving the longitudinal movement driving control support frame 22 or the lateral movement driving control lateral movement seat 232, and the inner wall of the hopper 40 is brushed clean by matching with the cleaning nozzle 12 during moving, so as to improve cleaning effect.

Further, the integrated frame 11 is rotatably mounted on the first lifting arm 21, the cleaner 10 further comprises a rotating motor mounted on the integrated frame 11 and driving the integrated frame 11 to rotate relative to the first lifting arm 21, the rotating motor controls the integrated frame 11 to rotate, so that each cleaning nozzle 12 can rotate along with the rotating motor, the coverage area of the nozzle 121 of each cleaning nozzle 12 can be increased when the cleaning nozzle 12 starts to rotate due to different orientations of the cleaning nozzles 12, preferably, the rotating motor can rotate 180 degrees clockwise and 180 degrees anticlockwise, and the steps are repeated when the cleaner is in operation.

Further, as shown in fig. 1, 3, 6 and 7, the longitudinal movement driving mechanism 30 comprises a guide rail 31, a longitudinal movement seat 32 for mounting the bearing movable bracket 20, and a power source 33 for driving the longitudinal movement seat 32 to move along the guide rail 31; the power source 33 is mounted on the longitudinal moving seat 32, the longitudinal moving driving mechanism 30 further comprises a guide rack 34, the power source 33 comprises a transmission gear 331 meshed with the guide rack 34, and in the moving process, the power source 33 drives the transmission gear 331 to rotate, so that the transmission gear 331 moves along the guide rack 34, and the longitudinal moving seat 32 is driven to move.

Further, as shown in fig. 3 and 6, limiting plates 35 are arranged on two sides of the guide rail, and the longitudinal movement seat 32 is limited by arranging the limiting plates 35, so that the longitudinal movement seat 32 is prevented from being separated from the guide rail 31.

Example two

In this embodiment, the same reference numerals are given to the same parts as those of the first embodiment, and the same description is omitted.

Compared with the first embodiment, the present embodiment also discloses a spreader, as shown in fig. 6 and 7, which comprises a frame 41, a hopper 40 mounted on the frame 41, and the automatic hopper cleaning device of the above embodiment, wherein a longitudinal movement driving mechanism 30 of the hopper 40 cleaning device is mounted on one lateral side of the frame 41; the hopper 40 includes that the top is the bucket body 401 of open form, and the bucket body 401 lower extreme has the discharge gate, and the bucket body 401 bottom is provided with the hopper door 402 of control discharge gate switching, and when carrying out the clearance operation, opens hopper door 402, can in time discharge the concrete material and the sewage that wash away, in addition, as shown in fig. 8, when hopper cleaning device is at the off-line, moves the movable support 20 through the drive of indulging and moves actuating mechanism 30 and move to the vertical one end of hopper 40, avoids interfering the cloth operation of cloth machine.

The technical features of the above embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.

Claims (10)

1. An automated hopper cleaning device, comprising: a movable support provided with a cleaner and a longitudinal movement driving mechanism for driving the movable support to longitudinally move along the hopper;

The movable support is provided with a first lifting arm which can extend into the hopper from the top, and the cleaner comprises an integrated frame arranged at the lower end of the first lifting arm, and at least two cleaning spray heads which are arranged on the integrated frame and have different spray nozzles facing different directions.

2. The automated hopper cleaning apparatus of claim 1, wherein the movable support comprises a support frame mounted on the longitudinal movement drive mechanism, and a traversing assembly mounted to the support frame, the first lifting arm being mounted to the traversing assembly;

The transverse moving assembly comprises a transverse moving frame arranged on the supporting frame, a transverse moving seat movably arranged on the transverse moving frame and used for installing the first lifting arm, and a transverse moving drive for driving the transverse moving seat to move along the transverse moving frame.

3. The automated hopper cleaning apparatus of claim 2, wherein the support frame comprises a second lift arm that adjusts a vertical height of the traversing assembly.

4. The automated hopper cleaning apparatus of claim 3, wherein the cleaner further comprises a mounting member mounted to the integrated rack and a spray head fixture mounted to the mounting member for mounting the cleaning spray head;

The mounting piece is rotatably mounted on the integration frame;

And/or the spray head clamp is rotatably connected to the mounting member.

5. The automated hopper cleaning apparatus of claim 4, wherein the mounting members comprise a first mounting member and a second mounting member, at least a portion of the cleaning spray head is mounted to the first mounting member, at least a portion of the cleaning spray head is mounted to the second mounting member, and an included angle of 0-180 ° is provided between the first mounting member and the second mounting member.

6. The automated hopper cleaning apparatus of claim 5, wherein the cleaner further comprises a rotational drive mounted to the integrated frame for driving rotation of the mounting member or the spray head clamp relative to the integrated frame;

Or, a plurality of positioning holes are circumferentially formed in the mounting piece, the spray head clamp is provided with a mounting hole, and a first bolt passes through the mounting hole and is in threaded connection with the positioning hole; or, the nozzle clamp is provided with a hoop structure sleeved on the mounting piece.

7. The automated hopper cleaning apparatus of claim 6, wherein the mounting member is provided with an extension member forming an angle with the mounting member, the nozzle of the cleaning nozzle mounted on the mounting member being oriented differently from the nozzle of the cleaning nozzle mounted on the extension member;

And/or the spray head clamp is provided with a limit screw, the cleaning spray head is provided with at least one limit pin hole matched with the limit screw, and the limit screw is in threaded connection with any limit pin hole;

And/or one end of the cleaning spray head is a spray nozzle, and the other end of the cleaning spray head is connected with the high-pressure water pump through a flexible pipe;

And/or the cleaner further comprises a cleaning brush mounted below the integrated rack and/or the mounting.

8. The automated hopper cleaning apparatus of any one of claims 1-7, wherein the integration rack is rotatably mounted to the first lift arm, and the cleaner further comprises a rotating motor mounted to the integration rack and configured to rotate the integration rack relative to the first lift arm.

9. The automated hopper cleaning apparatus of claim 8, wherein the longitudinal movement drive mechanism comprises a guide rail, a longitudinal movement seat for mounting the movable support, and a power source for driving the longitudinal movement seat to move along the guide rail;

The power source is arranged on the longitudinal movement seat, the longitudinal movement driving mechanism further comprises a guide rack, and the power source comprises a transmission gear meshed with the guide rack;

And/or limiting plates are arranged on two sides of the guide rail.

10. A spreader comprising a frame, a hopper mounted to the frame, and an automated hopper cleaning apparatus as claimed in any one of claims 1 to 9, the longitudinal movement drive mechanism being mounted to a lateral side of the frame;

the hopper comprises a hopper body with an open top, a discharge hole is formed in the lower end of the hopper body, and a hopper door for controlling the discharge hole to be opened and closed is arranged at the bottom of the hopper body.