CN221207475U - Basic washing device for flue gas - Google Patents
Basic washing device for flue gas Download PDFInfo
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- CN221207475U CN221207475U CN202322417697.XU CN202322417697U CN221207475U CN 221207475 U CN221207475 U CN 221207475U CN 202322417697 U CN202322417697 U CN 202322417697U CN 221207475 U CN221207475 U CN 221207475U
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- 238000005406 washing Methods 0.000 title claims abstract description 86
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 title claims abstract description 38
- 239000003546 flue gas Substances 0.000 title claims abstract description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 66
- 238000003860 storage Methods 0.000 claims abstract description 18
- 230000000007 visual effect Effects 0.000 claims abstract description 8
- 238000005201 scrubbing Methods 0.000 claims description 28
- 239000000779 smoke Substances 0.000 claims description 20
- 239000007921 spray Substances 0.000 claims description 19
- 239000007789 gas Substances 0.000 abstract description 30
- 239000007788 liquid Substances 0.000 abstract description 28
- 239000012535 impurity Substances 0.000 abstract description 7
- 239000003513 alkali Substances 0.000 abstract description 4
- 238000005086 pumping Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 238000005507 spraying Methods 0.000 description 5
- 239000012670 alkaline solution Substances 0.000 description 3
- 239000003344 environmental pollutant Substances 0.000 description 3
- 231100000719 pollutant Toxicity 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 239000000110 cooling liquid Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
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- Treating Waste Gases (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及烟气洗涤技术领域,尤其涉及一种烟气碱式洗涤装置。The utility model relates to the technical field of flue gas washing, in particular to a flue gas alkali washing device.
背景技术Background technique
烟气洗涤是指采用一定的洗涤液对工业生产产生的烟气进行洗涤,工艺气体与碱溶液或浆液直接接触,并将所述工艺气体的至少一部分污染物捕获在所述碱溶液或浆液中;和使污染物贫化的工艺气体与冷却液直接接触以形成冷却的工艺气体;其中将所述碱溶液或浆液与所述冷却液分离。Flue gas scrubbing refers to the use of a certain scrubbing liquid to scrub the flue gas generated by industrial production, direct contact of the process gas with an alkaline solution or slurry, and capturing at least a portion of the pollutants in the process gas in the alkaline solution or slurry; and direct contact of the process gas depleted of pollutants with a cooling liquid to form a cooled process gas; wherein the alkaline solution or slurry is separated from the cooling liquid.
大多数的烟气洗涤装置的冷却液喷洒装置都过于简单,在对烟气进行洗涤的过程中,并不能够全方位的对烟气进行洗涤,不同于固体的洗涤,烟气的洗涤需要喷洒装置喷洒的范围更加全面,否则洗涤后来的工业气体质量还是较差。The coolant spraying devices of most flue gas washing devices are too simple. During the process of flue gas washing, they cannot wash the flue gas in an all-round way. Different from the washing of solids, the washing of flue gas requires the spraying device to have a more comprehensive spraying range. Otherwise, the quality of industrial gas after washing will still be poor.
实用新型内容Utility Model Content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种烟气碱式洗涤装置。The utility model aims to solve the shortcomings in the prior art and proposes a flue gas alkali scrubbing device.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种烟气碱式洗涤装置,包括烟气洗涤机,所述烟气洗涤机包括箱体,箱体左侧壁边上连通有进烟管道,右侧壁边上安装有驱动电机,箱体上端右侧壁边上连通有出烟管道,箱体右侧设置有高压水泵、水箱,箱体上端垂直安装有旋转电机,箱体前端表面上设置有可视窗口、控制面板,箱体内部安装有洗涤装置;A flue gas alkaline scrubbing device, comprising a flue gas scrubber, the flue gas scrubber comprising a box, a left side wall of the box is connected to a smoke inlet pipe, a right side wall is installed with a driving motor, a right side wall of the upper end of the box is connected to a smoke outlet pipe, a high-pressure water pump and a water tank are arranged on the right side of the box, a rotating motor is vertically installed on the upper end of the box, a visual window and a control panel are arranged on the front end surface of the box, and a scrubbing device is installed inside the box;
所述洗涤装置包括连接块,连接块左右两侧水平连接设置有喷洒管,喷洒管下端垂直安装有雾化头,喷洒管尾端上设置有喷洒头,喷洒头的角度设置为向外倾斜的角度,连接块上端固定有转动块,转动块上端连接固定有转轴。The washing device includes a connecting block, with spray pipes horizontally connected to the left and right sides of the connecting block, an atomizing head vertically installed at the lower end of the spray pipe, a spray head arranged at the tail end of the spray pipe, the angle of the spray head is set to be inclined outward, a rotating block is fixed to the upper end of the connecting block, and a rotating shaft is connected and fixed to the upper end of the rotating block.
此外,优选的结构是,所述箱体包括洗涤区,洗涤区下方开设有蓄水区,洗涤区设置为圆柱型,蓄水区侧壁设置为向下倾斜,箱体右侧壁边上水平设置有固定管道。In addition, a preferred structure is that the box includes a washing area, a water storage area is opened below the washing area, the washing area is arranged in a cylindrical shape, the side wall of the water storage area is arranged to be inclined downward, and a fixed pipe is horizontally arranged on the right side wall of the box.
此外,优选的结构是,所述高压水泵连通前方水箱,高压水泵右侧连通设置有抽水管,左侧连通设置有输水管。In addition, a preferred structure is that the high-pressure water pump is connected to the front water tank, a water suction pipe is provided on the right side of the high-pressure water pump, and a water delivery pipe is provided on the left side of the high-pressure water pump.
此外,优选的结构是,所述抽水管连通进箱体内部,抽水管抽水口设置在蓄水区下端,输水管连接进箱体内部,并且连通洗涤装置,输水管通过固定管道固定住。In addition, the preferred structure is that the water pumping pipe is connected to the interior of the box, the water pumping port of the water pumping pipe is arranged at the lower end of the water storage area, the water supply pipe is connected to the interior of the box and connected to the washing device, and the water supply pipe is fixed by a fixed pipe.
此外,优选的结构是,所述进烟管道上安装有第一鼓风机,出烟管道上安装有第二鼓风机,进烟管道的尾端管道上设置有导流挡板。In addition, a preferred structure is that a first blower is installed on the smoke inlet pipe, a second blower is installed on the smoke outlet pipe, and a guide baffle is provided on the tail end pipe of the smoke inlet pipe.
此外,优选的结构是,所述洗涤区下端水平设置有过滤层,蓄水区上端水平设置有过滤网,洗涤区中间设置有洗涤装置。In addition, a preferred structure is that a filter layer is horizontally arranged at the lower end of the washing area, a filter screen is horizontally arranged at the upper end of the water storage area, and a washing device is arranged in the middle of the washing area.
此外,优选的结构是,所述驱动电机输出端水平安装有驱动轴,驱动轴驱动连接锥齿轮,锥齿轮下端连接固定有转轴,转轴驱动转动块转动。In addition, a preferred structure is that a driving shaft is horizontally installed at the output end of the driving motor, the driving shaft drives and connects to a bevel gear, a rotating shaft is fixedly connected to the lower end of the bevel gear, and the rotating shaft drives the rotating block to rotate.
此外,优选的结构是,所述旋转电机下端连接安装有风扇装置,旋转电机驱动风扇装置运作,风扇装置设置在洗涤区上表面中心处。In addition, a preferred structure is that a fan device is connected to the lower end of the rotating motor, the rotating motor drives the fan device to operate, and the fan device is arranged at the center of the upper surface of the washing area.
本实用新型的有益效果为:The beneficial effects of the utility model are:
1、对工业气体洗涤时,可以使用带碱的洗涤液,通过可以旋转的洗涤装置保证了可以无死角的对工业气体进行洗涤,洗涤的范围更加全面,也可以有效冲掉附着在箱体内壁上的杂质,有效提高了洗涤后的工业气体的气体质量,同时蓄水区保证了洗涤液可以循环利用,减少了洗涤液的使用,有效节省了洗涤所需的加工成本。1. When washing industrial gas, alkaline washing liquid can be used. The rotating washing device ensures that the industrial gas can be washed without dead ends. The washing range is more comprehensive, and the impurities attached to the inner wall of the box can be effectively washed away, which effectively improves the gas quality of the industrial gas after washing. At the same time, the water storage area ensures that the washing liquid can be recycled, reducing the use of washing liquid and effectively saving the processing cost required for washing.
2、洗涤的同时风扇装置工作,能够有效的对带有温度的工业气体进行降温,可以通过可视窗口来观察内部洗涤情况,并且能够同时观察洗涤液的质量,洗涤液不干净了也可以及时进行更换。2. The fan device works during washing, which can effectively cool down the hot industrial gas. The internal washing situation can be observed through the visual window, and the quality of the washing liquid can be observed at the same time. If the washing liquid is not clean, it can be replaced in time.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型提出的一种烟气碱式洗涤装置的轴侧图;FIG1 is an isometric view of a flue gas alkaline scrubbing device proposed by the present invention;
图2为本实用新型提出的一种烟气碱式洗涤装置的轴侧图;FIG2 is an isometric view of a flue gas alkaline scrubbing device proposed by the present invention;
图3为本实用新型提出的一种烟气碱式洗涤装置前视图的结构示意图;FIG3 is a schematic diagram of the structure of a front view of a flue gas alkaline scrubbing device proposed by the present invention;
图4为本实用新型提出的一种烟气碱式洗涤装置前视图的结构示意图。FIG4 is a schematic structural diagram of a front view of a flue gas alkaline scrubbing device proposed by the present invention.
图中:1烟气洗涤机、2进烟管道、3出烟管道、4第一鼓风机、5第二鼓风机、6洗涤装置、61连接块、62喷洒管、63雾化头、64喷洒头、65转动块、7箱体、71洗涤区、72蓄水区、73固定管道、8可视窗口、9控制面板、10旋转电机、11驱动电机、12水箱、13高压水泵、131抽水管、132输水管、14风扇装置、15过滤网、16导流挡板、17过滤层、18驱动轴、19锥齿轮、20转轴。In the figure: 1 flue gas scrubber, 2 smoke inlet pipe, 3 smoke outlet pipe, 4 first blower, 5 second blower, 6 washing device, 61 connecting block, 62 spray pipe, 63 atomizing head, 64 spray head, 65 rotating block, 7 box, 71 washing area, 72 water storage area, 73 fixed pipe, 8 visual window, 9 control panel, 10 rotating motor, 11 driving motor, 12 water tank, 13 high-pressure water pump, 131 water pumping pipe, 132 water delivery pipe, 14 fan device, 15 filter screen, 16 guide baffle, 17 filter layer, 18 driving shaft, 19 bevel gear, 20 rotating shaft.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
参照图1-4,一种烟气碱式洗涤装置,包括烟气洗涤机1,烟气洗涤机1包括箱体7,箱体7左侧壁边上连通有进烟管道2,右侧壁边上安装有驱动电机11,箱体7上端右侧壁边上连通有出烟管道3,箱体7右侧设置有高压水泵13、水箱12,箱体7上端垂直安装有旋转电机10,箱体7前端表面上设置有可视窗口8、控制面板9,箱体7内部安装有洗涤装置6;Referring to Figs. 1-4, a flue gas alkaline scrubbing device comprises a flue gas scrubber 1, the flue gas scrubber 1 comprises a box body 7, a smoke inlet pipe 2 is connected to the left side wall of the box body 7, a driving motor 11 is installed on the right side wall, a smoke outlet pipe 3 is connected to the right side wall of the upper end of the box body 7, a high-pressure water pump 13 and a water tank 12 are arranged on the right side of the box body 7, a rotating motor 10 is vertically installed on the upper end of the box body 7, a visual window 8 and a control panel 9 are arranged on the front end surface of the box body 7, and a scrubbing device 6 is installed inside the box body 7;
洗涤装置6包括连接块61,连接块61左右两侧水平连接设置有喷洒管62,喷洒管62下端垂直安装有雾化头63,喷洒管62尾端上设置有喷洒头64,喷洒头64的角度设置为向外倾斜的角度,连接块61上端固定有转动块65,转动块65上端连接固定有转轴20。The washing device 6 includes a connecting block 61, and a spray pipe 62 is horizontally connected to the left and right sides of the connecting block 61. An atomizing head 63 is vertically installed at the lower end of the spray pipe 62. A spray head 64 is arranged on the tail end of the spray pipe 62. The angle of the spray head 64 is set to be inclined outward. A rotating block 65 is fixed to the upper end of the connecting block 61, and a rotating shaft 20 is connected and fixed to the upper end of the rotating block 65.
其中,箱体7包括洗涤区71,洗涤区71下方开设有蓄水区72,洗涤区71设置为圆柱型,蓄水区72侧壁设置为向下倾斜,箱体7右侧壁边上水平设置有固定管道73。The box body 7 includes a washing area 71 , a water storage area 72 is provided below the washing area 71 , the washing area 71 is arranged in a cylindrical shape, the side wall of the water storage area 72 is arranged to be inclined downward, and a fixed pipe 73 is horizontally arranged on the right side wall of the box body 7 .
此外,高压水泵13连通前方水箱12,高压水泵13右侧连通设置有抽水管131,左侧连通设置有输水管132。In addition, the high-pressure water pump 13 is connected to the front water tank 12 , and a water pumping pipe 131 is provided on the right side of the high-pressure water pump 13 , and a water delivery pipe 132 is provided on the left side of the high-pressure water pump 13 .
而且,抽水管131连通进箱体7内部,抽水管131抽水口设置在蓄水区72下端,输水管132连接进箱体7内部,并且连通洗涤装置6,输水管132通过固定管道73固定住。Moreover, the water pumping pipe 131 is connected to the interior of the box body 7, the water pumping port of the water pumping pipe 131 is set at the lower end of the water storage area 72, the water supply pipe 132 is connected to the interior of the box body 7 and connected to the washing device 6, and the water supply pipe 132 is fixed by a fixed pipe 73.
同时,进烟管道2上安装有第一鼓风机4,出烟管道3上安装有第二鼓风机5,进烟管道2的尾端管道上设置有导流挡板16。洗涤区71下端水平设置有过滤层17,蓄水区72上端水平设置有过滤网15,洗涤区71中间设置有洗涤装置6。At the same time, a first blower 4 is installed on the smoke inlet pipe 2, a second blower 5 is installed on the smoke outlet pipe 3, and a guide baffle 16 is provided on the tail end of the smoke inlet pipe 2. A filter layer 17 is horizontally provided at the lower end of the washing area 71, a filter screen 15 is horizontally provided at the upper end of the water storage area 72, and a washing device 6 is provided in the middle of the washing area 71.
此外,驱动电机11输出端水平安装有驱动轴18,驱动轴18驱动连接锥齿轮19,锥齿轮19下端连接固定有转轴20,转轴20驱动转动块65转动。In addition, a driving shaft 18 is horizontally installed at the output end of the driving motor 11 , and the driving shaft 18 drives and connects to a bevel gear 19 . A rotating shaft 20 is fixedly connected to the lower end of the bevel gear 19 , and the rotating shaft 20 drives the rotating block 65 to rotate.
而且,旋转电机10下端连接安装有风扇装置14,旋转电机10驱动风扇装置14运作,风扇装置14设置在洗涤区71上表面中心处。Moreover, a fan device 14 is connected to the lower end of the rotating motor 10 , and the rotating motor 10 drives the fan device 14 to operate. The fan device 14 is arranged at the center of the upper surface of the washing area 71 .
本实施方式中,日常化工厂加工中会产生带污染的工业气体,这些气体不能够直接排出,否则会对空气造成污染,需要使用到烟气洗涤机1。In this embodiment, polluted industrial gases are generated during daily processing in chemical plants. These gases cannot be discharged directly, otherwise they will pollute the air, and a fume scrubber 1 is required.
首先在水箱12内加满含碱的洗涤液,加满后操控控制面板9开启烟气洗涤机1,第一鼓风机4转动抽风,将需要洗涤的工业气体从进烟管道2抽入进箱体7,进过导流挡板16进入洗涤区71,导流挡板16能有效放置洗涤液进入进烟管道2,同时第二鼓风机5工作将工业气体从出烟管道3内抽出,在这过程中,工业气体会穿过洗涤区71,洗涤区71会对工业气体进行洗涤过滤掉污染物。First, fill the water tank 12 with alkaline washing liquid. After filling, operate the control panel 9 to start the flue gas washing machine 1. The first blower 4 rotates to exhaust air, and the industrial gas to be washed is drawn from the smoke inlet pipe 2 into the box body 7, and enters the washing area 71 through the guide baffle 16. The guide baffle 16 can effectively place the washing liquid into the smoke inlet pipe 2. At the same time, the second blower 5 works to draw the industrial gas out of the smoke outlet pipe 3. In this process, the industrial gas will pass through the washing area 71, and the washing area 71 will wash the industrial gas and filter out pollutants.
首先工业气体会穿过过滤层17,过滤层17会有效的过滤掉大颗粒装的有毒杂质,穿过后将被洗涤装置6进行洗涤。First, the industrial gas will pass through the filter layer 17, which will effectively filter out large particles of toxic impurities, and will be washed by the washing device 6 after passing through.
洗涤装置6从高压水泵13中抽取洗涤液,由输水管132输送到连接块61上,连接块61将洗涤液分流输送进喷洒管62内,然后洗涤液从雾化头63内雾化喷出,同时从喷洒头64内喷出,喷洒头64能够有效去除壁边上残留的杂质,洗涤液在重力的影响下,向下滴落的时候将工业其中中的杂质向下带落,同时洗涤液中的碱能够有效的去除掉工业气体中残有的化学物。The washing device 6 draws washing liquid from the high-pressure water pump 13 and transports it to the connecting block 61 through the water pipe 132. The connecting block 61 diverts the washing liquid and transports it into the spray pipe 62. Then the washing liquid is atomized and sprayed out from the atomizing head 63 and sprayed out from the spraying head 64 at the same time. The spraying head 64 can effectively remove impurities remaining on the wall edge. Under the influence of gravity, the washing liquid will carry away the impurities in the industrial gas when it drips downward. At the same time, the alkali in the washing liquid can effectively remove the remaining chemicals in the industrial gas.
在洗涤液喷出的同时,驱动电机11驱动驱动轴18转动,驱动轴18驱动锥齿轮19做齿轮配合运动,以此方式带动转轴20转动,转轴20驱动转动块65旋转,转动块65带动喷洒管62进行转动,对下方的工业气体实现无死角的洗涤。While the washing liquid is sprayed, the driving motor 11 drives the driving shaft 18 to rotate, and the driving shaft 18 drives the bevel gear 19 to make gear matching movements, thereby driving the rotating shaft 20 to rotate, and the rotating shaft 20 drives the rotating block 65 to rotate, and the rotating block 65 drives the spray pipe 62 to rotate, thereby achieving dead-angle washing of the industrial gas below.
在洗涤完的液体会流入蓄水区72,过滤网15可以有效的过滤掉液体中的重金属与杂质,有效防止抽水管131堵塞,同时保证了循环利用的洗涤液依然能够很干净,蓄水区72的液体从抽水管131抽出再进入高压水泵13内,进行循环利用。After washing, the liquid will flow into the water storage area 72. The filter 15 can effectively filter out heavy metals and impurities in the liquid, effectively preventing the suction pipe 131 from being blocked, while ensuring that the recycled washing liquid is still very clean. The liquid in the water storage area 72 is pumped out from the suction pipe 131 and then enters the high-pressure water pump 13 for recycling.
洗涤的同时,开启旋转电机10,旋转电机10驱动风扇装置14工作,风扇装置14能够有效的对带有温度的工业气体进行降温。While washing, the rotating motor 10 is turned on, and the rotating motor 10 drives the fan device 14 to work. The fan device 14 can effectively cool down the hot industrial gas.
在洗涤的同时可以通过可视窗口8来观察内部洗涤情况,并且能够同时观察洗涤液的质量,洗涤液不干净了也可以及时进行更换。During washing, the internal washing situation can be observed through the visual window 8, and the quality of the washing liquid can be observed at the same time, and the washing liquid can be replaced in time if it is not clean.
本实用新型中,对工业气体洗涤时,可以使用带碱的洗涤液,通过可以旋转的洗涤装置6保证了可以无死角的对工业气体进行洗涤,洗涤的范围更加全面,也可以有效冲掉附着在箱体7内壁上的杂质,有效提高了洗涤后的工业气体的气体质量,同时蓄水区72保证了洗涤液可以循环利用,减少了洗涤液的使用,有效节省了洗涤所需的加工成本。In the utility model, when washing industrial gas, alkaline washing liquid can be used. The rotatable washing device 6 ensures that the industrial gas can be washed without dead angles. The washing range is more comprehensive, and impurities attached to the inner wall of the box body 7 can be effectively washed away, effectively improving the gas quality of the industrial gas after washing. At the same time, the water storage area 72 ensures that the washing liquid can be recycled, reducing the use of washing liquid and effectively saving the processing cost required for washing.
洗涤的同时风扇装置14工作,能够有效的对带有温度的工业气体进行降温,可以通过可视窗口8来观察内部洗涤情况,并且能够同时观察洗涤液的质量,洗涤液不干净了也可以及时进行更换。The fan device 14 works while washing, which can effectively cool down the hot industrial gas. The internal washing situation can be observed through the visual window 8, and the quality of the washing liquid can be observed at the same time. If the washing liquid is not clean, it can be replaced in time.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
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