CN221197973U - High-efficient drying cylinder of textile printing and dyeing - Google Patents
High-efficient drying cylinder of textile printing and dyeing Download PDFInfo
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- CN221197973U CN221197973U CN202321811610.0U CN202321811610U CN221197973U CN 221197973 U CN221197973 U CN 221197973U CN 202321811610 U CN202321811610 U CN 202321811610U CN 221197973 U CN221197973 U CN 221197973U
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- 238000001035 drying Methods 0.000 title claims abstract description 61
- 238000004043 dyeing Methods 0.000 title claims abstract description 21
- 238000007639 printing Methods 0.000 title claims abstract description 20
- 239000004753 textile Substances 0.000 title claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 19
- 238000005485 electric heating Methods 0.000 claims abstract description 11
- 238000010438 heat treatment Methods 0.000 claims description 23
- 230000009467 reduction Effects 0.000 claims description 14
- 238000005192 partition Methods 0.000 claims description 8
- 230000002787 reinforcement Effects 0.000 claims description 8
- 239000004744 fabric Substances 0.000 abstract description 16
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000007602 hot air drying Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000003756 stirring Methods 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及纺织品加工技术领域，具体为一种纺织印染高效烘筒。The utility model relates to the technical field of textile processing, in particular to a high-efficiency drying cylinder for textile printing and dyeing.
背景技术Background technique
印染又称之为染整，是一种加工方式，也是前处理，染色，印花，后整理，洗水等的总称，织物在印染完成后，需要使用到烘筒对其表面的油墨进行干燥处理。Printing and dyeing, also known as dyeing and finishing, is a processing method, and is also a general term for pre-treatment, dyeing, printing, finishing, washing, etc. After the printing and dyeing of the fabric is completed, a drying cylinder is needed to dry the ink on its surface.
专利申请公布号CN218821391U的实用新型专利公开了一种纺织印染高效烘筒，包括支撑座，所述支撑座底面固定设置有底座，所述支撑座侧面设置有烘干机构和搅拌机构，所述烘干机构包括烘干部和转动部，烘干部位于转动部侧面。通过设置烘干机构，启动第一电机，通过第一电机带动转动杆与转动叶进行转动，使得转动杆表面开设的第一通孔可以源源不断的向烘干辊内部进行输送热气，通过设置外侧的过滤网辊可以将第一通孔内部的物料进行阻挡，同时在第一转辊底面开设有出水管，使得蒸汽产生的水可以从底面流出，同时开启风机，通过风机上方设置的吸气管将出气管内部的热气进行吸收，随后通过放气管进行排出，方便烘筒进行更好的烘干物料种纺织印染高效烘筒，包括支撑座，所述支撑座底面固定设置有底座，所述支撑座侧面设置有烘干机构和搅拌机构，所述烘干机构包括烘干部和转动部，烘干部位于转动部侧面。通过设置烘干机构，启动第一电机，通过第一电机带动转动杆与转动叶进行转动，使得转动杆表面开设的第一通孔可以源源不断的向烘干辊内部进行输送热气，通过设置外侧的过滤网辊可以将第一通孔内部的物料进行阻挡，同时在第一转辊底面开设有出水管，使得蒸汽产生的水可以从底面流出，同时开启风机，通过风机上方设置的吸气管将出气管内部的热气进行吸收，随后通过放气管进行排出，方便烘筒进行更好的烘干物料。The utility model patent with the patent application publication number CN218821391U discloses a textile printing and dyeing high-efficiency drying cylinder, including a support seat, a base is fixedly arranged on the bottom surface of the support seat, a drying mechanism and a stirring mechanism are arranged on the side of the support seat, the drying mechanism includes a drying part and a rotating part, and the drying part is located on the side of the rotating part. By setting the drying mechanism, starting the first motor, the first motor drives the rotating rod and the rotating blade to rotate, so that the first through hole opened on the surface of the rotating rod can continuously transport hot air to the inside of the drying roller, and the material inside the first through hole can be blocked by setting the outer filter roller, and at the same time, an outlet pipe is opened on the bottom surface of the first rotating roller, so that the water generated by steam can flow out from the bottom surface, and at the same time, the fan is turned on, and the hot air inside the outlet pipe is absorbed by the suction pipe arranged above the fan, and then discharged through the exhaust pipe, so that the drying cylinder can better dry the material. A textile printing and dyeing high-efficiency drying cylinder, including a support seat, a base is fixedly arranged on the bottom surface of the support seat, and a drying mechanism and a stirring mechanism are arranged on the side of the support seat, the drying mechanism includes a drying part and a rotating part, and the drying part is located on the side of the rotating part. By setting up a drying mechanism and starting the first motor, the rotating rod and the rotating blades are driven to rotate by the first motor, so that the first through hole opened on the surface of the rotating rod can continuously transport hot air to the inside of the drying roller, and the material inside the first through hole can be blocked by setting up an outer filter roller. At the same time, a water outlet pipe is opened on the bottom surface of the first roller, so that water generated by steam can flow out from the bottom surface, and the fan is turned on at the same time, and the hot air inside the outlet pipe is absorbed by the suction pipe arranged above the fan, and then discharged through the exhaust pipe, so that the drying drum can better dry the material.
但是上述装置在实际使用时仍旧存在一些缺点，较为明显的就是不具备高效烘干功能，传统的烘筒在使用过程中只依靠热风对织物进行烘干处理，该方式烘干效率较低，影响工作效率，同时不具有自动下料功能，在对织物进行烘干完成后需要人工手动对织物进行拿取处理，该方式增加了工人的劳动量，并且降低了烘干效率。However, the above device still has some shortcomings in actual use. The most obvious one is that it does not have an efficient drying function. The traditional drying drum only relies on hot air to dry the fabric during use. This method has low drying efficiency and affects work efficiency. At the same time, it does not have an automatic unloading function. After the fabric is dried, it needs to be manually picked up and processed. This method increases the workload of workers and reduces drying efficiency.
因此，发明一种纺织印染高效烘筒来解决上述问题很有必要。Therefore, it is necessary to invent a high-efficiency drying cylinder for textile printing and dyeing to solve the above problems.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种纺织印染高效烘筒，具备烘干高效及具有自动下料功能的优点，解决了现有的烘筒在使用过程中，无法对织物的表面进行高效烘干处理，同时不具有自动下料功能的问题。The utility model aims to provide a textile printing and dyeing high-efficiency drying cylinder, which has the advantages of high drying efficiency and automatic unloading function, and solves the problem that the existing drying cylinder cannot efficiently dry the surface of the fabric during use and does not have the automatic unloading function.
为实现上述目的，本实用新型提供如下技术方案：一种纺织印染高效烘筒，包括底板，所述底板顶部的右侧铆接有竖板，所述竖板右侧的顶部通过螺栓连接有电动推杆，所述电动推杆的输出端贯穿竖板并固定连接有盒体，所述盒体的内腔通过螺栓连接有电热丝，所述盒体的顶部通过螺栓连接有盖板，所述盖板顶部的前侧和后侧均通过螺栓连接有风机，所述竖板的左侧通过安装板连接有减速电机，所述减速电机的输出端固定连接有框体，所述框体的后侧通过螺栓连接有伺服电机，所述伺服电机的输出端贯穿框体并固定连接有筒体，所述底板的顶部通过支架连接有皮带输送机，所述竖板的前侧通过螺栓连接有控制器，所述底板顶部的后侧铆接有固定板，所述固定板前侧的顶部铆接有干燥机构。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a textile printing and dyeing high-efficiency drying cylinder, comprising a bottom plate, a vertical plate riveted to the right side of the top of the bottom plate, an electric push rod connected to the top of the right side of the vertical plate by bolts, the output end of the electric push rod passes through the vertical plate and is fixedly connected to a box body, the inner cavity of the box body is connected to an electric heating wire by bolts, the top of the box body is connected to a cover plate by bolts, the front and rear sides of the top of the cover plate are both connected to a fan by bolts, the left side of the vertical plate is connected to a reduction motor by a mounting plate, the output end of the reduction motor is fixedly connected to a frame, the rear side of the frame is connected to a servo motor by bolts, the output end of the servo motor passes through the frame and is fixedly connected to the cylinder, the top of the bottom plate is connected to a belt conveyor by a bracket, the front side of the vertical plate is connected to a controller by bolts, the rear side of the top of the bottom plate is riveted to a fixing plate, and the top of the front side of the fixing plate is riveted to a drying mechanism.
优选的，所述干燥机构包括调节板，所述调节板的后侧与固定板铆接，所述调节板左侧的前侧贯穿设置有丝杆，所述丝杆的右端通过轴承活动连接有加热盒，所述加热盒内腔的左侧通过螺栓连接有红外线加热灯，所述丝杆的左端铆接有手轮，所述控制器的输出端与红外线加热灯单向电连接，所述丝杆与调节板螺纹连接。Preferably, the drying mechanism includes an adjusting plate, the rear side of the adjusting plate is riveted to the fixed plate, a screw rod is provided through the front side of the left side of the adjusting plate, the right end of the screw rod is movably connected to a heating box through a bearing, an infrared heating lamp is connected to the left side of the inner cavity of the heating box through bolts, a handwheel is riveted to the left end of the screw rod, the output end of the controller is electrically connected to the infrared heating lamp in one direction, and the screw rod is threadedly connected to the adjusting plate.
优选的，所述加热盒左侧的后侧铆接有导向杆，所述导向杆的左端贯穿调节板。Preferably, a guide rod is riveted to the rear side of the left side of the heating box, and the left end of the guide rod passes through the adjustment plate.
优选的，所述风机的出风管与盖板相连通，所述盒体的底部开设有排风孔。Preferably, the air outlet pipe of the fan is connected to the cover plate, and an exhaust hole is provided at the bottom of the box body.
优选的，所述筒体的内壁铆接有隔板，所述隔板的数量为若干个。Preferably, the inner wall of the cylinder is riveted with partitions, and the number of the partitions is several.
优选的，所述框体左侧的前侧铆接有支杆，所述支杆的左端铆接有加固环，所述加固环的内壁通过轴承与筒体活动连接。Preferably, a support rod is riveted to the front side of the left side of the frame, a reinforcement ring is riveted to the left end of the support rod, and the inner wall of the reinforcement ring is movably connected to the cylinder through a bearing.
优选的，所述盒体位于筒体的顶部，所述控制器的输出端分别与皮带输送机、电动推杆、减速电机、伺服电机和风机单向电连接。Preferably, the box body is located at the top of the cylinder, and the output end of the controller is electrically connected to the belt conveyor, the electric push rod, the reduction motor, the servo motor and the fan in one-way direction respectively.
与现有技术相比，本实用新型的有益效果如下：Compared with the prior art, the beneficial effects of the utility model are as follows:
1、本实用新型通过电动推杆、盒体、电热丝、盖板、风机和干燥机构的配合，具备烘干高效的优点，能够对织物同时进行热风烘干和高温烘干，从而进一步的提升织物的烘干效率，节省烘干时间。1. The utility model has the advantage of high drying efficiency through the cooperation of the electric push rod, the box body, the electric heating wire, the cover plate, the fan and the drying mechanism. It can simultaneously perform hot air drying and high temperature drying on the fabric, thereby further improving the drying efficiency of the fabric and saving drying time.
2、本实用新型通过减速电机、框体、伺服电机和皮带输送机的配合，具备自动下料功能的优点，能够对烘干完成后的织物进行自动下料处理，使其无须人工对其进行拿取，从而提升加工效率。2. The utility model has the advantage of automatic unloading function through the cooperation of the reduction motor, frame, servo motor and belt conveyor, and can automatically unload the fabric after drying, so that it does not need to be picked up manually, thereby improving processing efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型结构立体图；Figure 1 is a perspective view of the structure of the utility model;
图2为本实用新型干燥机构立体图；Figure 2 is a three-dimensional diagram of the drying mechanism of the utility model;
图3为本实用新型局部结构立体图；FIG3 is a perspective view of a local structure of the utility model;
图4为本实用新型局部结构立体俯视示意图。FIG. 4 is a three-dimensional top view of a local structure of the utility model.
图中：1、底板；2、竖板；3、电动推杆；4、盒体；5、电热丝；6、盖板；7、风机；8、减速电机；9、框体；10、伺服电机；11、筒体；12、皮带输送机；13、控制器；14、固定板；15、干燥机构；16、调节板；17、丝杆；18、加热盒；19、红外线加热灯；20、手轮；21、导向杆；22、排风孔；23、隔板；24、支杆；25、加固环。In the figure: 1. bottom plate; 2. vertical plate; 3. electric push rod; 4. box body; 5. electric heating wire; 6. cover plate; 7. fan; 8. reduction motor; 9. frame; 10. servo motor; 11. cylinder; 12. belt conveyor; 13. controller; 14. fixing plate; 15. drying mechanism; 16. adjustment plate; 17. screw rod; 18. heating box; 19. infrared heating lamp; 20. hand wheel; 21. guide rod; 22. exhaust hole; 23. partition; 24. support rod; 25. reinforcement ring.
具体实施方式Detailed ways
请参阅图1-图4，一种纺织印染高效烘筒，包括底板1，底板1顶部的右侧铆接有竖板2，竖板2右侧的顶部通过螺栓连接有电动推杆3，电动推杆3的输出端贯穿竖板2并固定连接有盒体4，盒体4的内腔通过螺栓连接有电热丝5，盒体4的顶部通过螺栓连接有盖板6，盖板6顶部的前侧和后侧均通过螺栓连接有风机7，竖板2的左侧通过安装板连接有减速电机8，减速电机8的输出端固定连接有框体9，框体9的后侧通过螺栓连接有伺服电机10，伺服电机10的输出端贯穿框体9并固定连接有筒体11，底板1的顶部通过支架连接有皮带输送机12，竖板2的前侧通过螺栓连接有控制器13，底板1顶部的后侧铆接有固定板14，固定板14前侧的顶部铆接有干燥机构15。Please refer to Figures 1 to 4, a high-efficiency drying cylinder for textile printing and dyeing, including a bottom plate 1, a vertical plate 2 is riveted to the right side of the top of the bottom plate 1, an electric push rod 3 is connected to the top of the right side of the vertical plate 2 by bolts, the output end of the electric push rod 3 passes through the vertical plate 2 and is fixedly connected to a box body 4, the inner cavity of the box body 4 is connected to an electric heating wire 5 by bolts, the top of the box body 4 is connected to a cover plate 6 by bolts, the front and rear sides of the top of the cover plate 6 are both connected to a fan 7 by bolts, the left side of the vertical plate 2 is connected to a reduction motor 8 by a mounting plate, the output end of the reduction motor 8 is fixedly connected to a frame body 9, the rear side of the frame body 9 is connected to a servo motor 10 by bolts, the output end of the servo motor 10 passes through the frame body 9 and is fixedly connected to a cylinder body 11, the top of the bottom plate 1 is connected to a belt conveyor 12 by a bracket, the front side of the vertical plate 2 is connected to a controller 13 by bolts, the rear side of the top of the bottom plate 1 is riveted to a fixing plate 14, and the top of the front side of the fixing plate 14 is riveted to a drying mechanism 15.
干燥机构15包括调节板16，调节板16的后侧与固定板14铆接，调节板16左侧的前侧贯穿设置有丝杆17，丝杆17的右端通过轴承活动连接有加热盒18，加热盒18内腔的左侧通过螺栓连接有红外线加热灯19，丝杆17的左端铆接有手轮20，控制器13的输出端与红外线加热灯19单向电连接，丝杆17与调节板16螺纹连接，通过设置手轮20，方便使用者对丝杆17进行旋转，从而提升调节效率。The drying mechanism 15 includes an adjusting plate 16, the rear side of the adjusting plate 16 is riveted to the fixed plate 14, a screw rod 17 is provided through the front side of the left side of the adjusting plate 16, the right end of the screw rod 17 is movably connected to a heating box 18 through a bearing, an infrared heating lamp 19 is connected to the left side of the inner cavity of the heating box 18 through bolts, a hand wheel 20 is riveted to the left end of the screw rod 17, the output end of the controller 13 is electrically connected to the infrared heating lamp 19 in one direction, the screw rod 17 is threadedly connected to the adjusting plate 16, and the hand wheel 20 is provided to facilitate the user to rotate the screw rod 17, thereby improving the adjustment efficiency.
加热盒18左侧的后侧铆接有导向杆21，导向杆21的左端贯穿调节板16，通过设置导向杆21，能够对加热盒18进行导向，使其在移动过程中更加的平稳。A guide rod 21 is riveted to the rear side of the left side of the heating box 18, and the left end of the guide rod 21 passes through the adjustment plate 16. By providing the guide rod 21, the heating box 18 can be guided to make it more stable during movement.
风机7的出风管与盖板6相连通，盒体4的底部开设有排风孔22。The air outlet pipe of the fan 7 is connected to the cover plate 6 , and an exhaust hole 22 is provided at the bottom of the box body 4 .
筒体11的内壁铆接有隔板23，隔板23的数量为若干个，通过设置隔板23，能够对织物进行翻转，使其干燥更加均匀。The inner wall of the cylinder 11 is riveted with partitions 23, and the number of the partitions 23 is several. By providing the partitions 23, the fabric can be turned over so that the fabric can be dried more evenly.
框体9左侧的前侧铆接有支杆24，支杆24的左端铆接有加固环25，加固环25的内壁通过轴承与筒体11活动连接，通过设置加固环25，能够对筒体11进行加固处理，使其在转动过程中更加的稳定。A support rod 24 is riveted to the front side of the left side of the frame 9, and a reinforcement ring 25 is riveted to the left end of the support rod 24. The inner wall of the reinforcement ring 25 is movably connected to the cylinder 11 through a bearing. By providing the reinforcement ring 25, the cylinder 11 can be reinforced to make it more stable during rotation.
盒体4位于筒体11的顶部，控制器13的输出端分别与皮带输送机12、电动推杆3、减速电机8、伺服电机10和风机7单向电连接。The box body 4 is located at the top of the cylinder body 11, and the output end of the controller 13 is unidirectionally electrically connected to the belt conveyor 12, the electric push rod 3, the reduction motor 8, the servo motor 10 and the fan 7 respectively.
使用时，将织物放置在筒体11的内腔，然后通过控制器13控制伺服电机10运转，控制器13控制风机7、电热丝5和红外线加热灯19工作，控制器13控制电动推杆3伸长，电动推杆3的输出端带动盒体4向左侧移动，盒体4带动电热丝5和风机7向左侧移动，风机7将外界的空气输送至盒体4的内腔，电热丝5对空气进行加热，热风通过排风孔22吹送至筒体11的内腔，从而对织物进行热风干燥处理，然后旋转手轮20，手轮20带动丝杆17旋转，丝杆17通过与调节板16螺纹连接使丝杆17向右侧移动，丝杆17带动加热盒18向右侧移动，加热盒18带动红外线加热灯19向右侧移动，红外线加热灯19对筒体11内部的织物进行烘烤处理，从而进一步的提升干燥效率，干燥完成后，控制器13控制电动推杆3收缩，电动推杆3带动风机7和盒体4向右侧移动，然后控制器13控制皮带输送机12和减速电机8运转，减速电机8的输出端带动框体9旋转，框体9带动筒体11旋转九十度，此时筒体11的出口位于皮带输送机12的顶部，织物在重力的作用下掉落至皮带输送机12的表面，从而完成自动下料工作。When in use, the fabric is placed in the inner cavity of the cylinder 11, and then the servo motor 10 is controlled to operate by the controller 13, the controller 13 controls the fan 7, the electric heating wire 5 and the infrared heating lamp 19 to work, the controller 13 controls the electric push rod 3 to extend, the output end of the electric push rod 3 drives the box body 4 to move to the left, the box body 4 drives the electric heating wire 5 and the fan 7 to move to the left, the fan 7 transports the outside air to the inner cavity of the box body 4, the electric heating wire 5 heats the air, and the hot air is blown to the inner cavity of the cylinder 11 through the exhaust hole 22, so that the fabric is dried with hot air, and then the hand wheel 20 is rotated, the hand wheel 20 drives the screw rod 17 to rotate, and the screw rod 17 is threadedly connected with the adjustment plate 16 to move the screw rod 17 to the right The screw rod 17 drives the heating box 18 to move to the right, and the heating box 18 drives the infrared heating lamp 19 to move to the right. The infrared heating lamp 19 bakes the fabric inside the cylinder 11, thereby further improving the drying efficiency. After drying, the controller 13 controls the electric push rod 3 to retract, and the electric push rod 3 drives the fan 7 and the box body 4 to move to the right. Then the controller 13 controls the belt conveyor 12 and the reduction motor 8 to operate, and the output end of the reduction motor 8 drives the frame 9 to rotate, and the frame 9 drives the cylinder 11 to rotate ninety degrees. At this time, the outlet of the cylinder 11 is located at the top of the belt conveyor 12, and the fabric falls to the surface of the belt conveyor 12 under the action of gravity, thereby completing the automatic unloading work.
综上所述：该纺织印染高效烘筒，通过电动推杆3、盒体4、电热丝5、盖板6、风机7、干燥机构15、减速电机8、框体9、伺服电机10和皮带输送机12的配合，解决了现有的烘筒在使用过程中，无法对织物的表面进行高效烘干处理，同时不具有自动下料功能的问题。In summary: the textile printing and dyeing high-efficiency drying cylinder, through the cooperation of the electric push rod 3, the box body 4, the electric heating wire 5, the cover plate 6, the fan 7, the drying mechanism 15, the reduction motor 8, the frame body 9, the servo motor 10 and the belt conveyor 12, solves the problem that the existing drying cylinder cannot efficiently dry the surface of the fabric during use and does not have the automatic unloading function.
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Effective date of registration: 20241227 Address after: No. 975 Yunxiu Road North, Economic and Technological Development Zone, Alar City, Xinjiang Uygur Autonomous Region, 843300 Patentee after: Xinjiang Xinming Textile Technology Co.,Ltd. Country or region after: China Address before: No. 11 Dayan Village, Qingshui Township, Yunyang County, Chongqing, 404500 Patentee before: Wang Shibing Country or region before: China |