CN221195167U - Urea device, urea system and vehicle - Google Patents

Urea device, urea system and vehicle Download PDF

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Publication number
CN221195167U
CN221195167U CN202322875758.7U CN202322875758U CN221195167U CN 221195167 U CN221195167 U CN 221195167U CN 202322875758 U CN202322875758 U CN 202322875758U CN 221195167 U CN221195167 U CN 221195167U
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urea
liquid level
heating module
heating
level sensor
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CN202322875758.7U
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路辉
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Great Wall Motor Co Ltd
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Great Wall Motor Co Ltd
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Abstract

The application provides a urea device, a urea system and a vehicle, which belong to the technical field of vehicles, wherein the urea device comprises: the urea box body is provided with a containing cavity for containing urea; the heating module is arranged in the accommodating cavity, and the length value of the heating module in the urea liquid level height direction is larger than or equal to the maximum urea liquid level height value of the accommodating cavity; the liquid level sensor is arranged in the accommodating cavity and is positioned in the area where the heating module is positioned. When the heating module heats the frozen urea, the heating module forms a cavity which penetrates through the frozen urea and contains the liquid urea in the frozen urea. One end of the cavity is communicated with the other cavities of the accommodating cavity, so that the injected urea can flow into the cavity in the frozen urea, and therefore, the liquid level sensor positioned in the area where the heating module is positioned can effectively measure the liquid level of the urea, and the accuracy of the urea endurance mileage is improved.

Description

Urea device, urea system and vehicle
Technical Field
The application relates to the technical field of vehicles, in particular to a urea device, a urea system and a vehicle.
Background
Urea is a substance having a reducing property, and can undergo an oxidation-reduction reaction with nitrogen oxides to reduce the nitrogen oxides into nitrogen gas, and is often used for the exhaust gas treatment of automobiles. Since the melting point of standard urea aqueous solution used for vehicle exhaust treatment is about-11 ℃, urea is often frozen in low temperature environments such as winter.
In the related art, a heating device is provided in a urea tank. After the heating device heats the urea, a cavity containing liquid urea is formed in the frozen urea. But the frozen urea cuts off the cavity and other cavities in the urea box body, so that the urea liquid level measured by the liquid level sensor positioned at the heating device can not effectively represent the actual urea liquid level height in the urea box body after urea filling, and the accuracy of the urea endurance mileage calculated based on the urea liquid level height is poor.
Disclosure of utility model
Based on the above, the application provides a urea device, a urea system and a vehicle, so as to solve the problem of how to improve the accuracy of the urea endurance mileage.
A first aspect of an embodiment of the present application proposes a urea plant comprising:
the urea box body is provided with a containing cavity for containing urea;
The heating module is arranged in the accommodating cavity, and the length value of the heating module in the urea liquid level height direction is larger than or equal to the maximum urea liquid level height value of the accommodating cavity;
The liquid level sensor is arranged in the accommodating cavity and is positioned in the area where the heating module is positioned.
Optionally, the heating module comprises a heating pipe, and heating resistance wires are uniformly distributed in the pipe wall of the heating pipe;
one end of the heating pipe is connected with the urea box body, and the length value of the heating pipe in the urea liquid level height direction is larger than or equal to the maximum urea liquid level height value of the accommodating cavity.
Optionally, at least one through hole is arranged on the pipe wall of the heating pipe, and at least one through hole is positioned at one end of the heating pipe, which is close to the bottom of the urea box body.
Optionally, the liquid level sensor comprises an ultrasonic liquid level sensor or a float type liquid level sensor.
Optionally, the float type liquid level sensor comprises a float rod and a float sleeved on the float rod;
One end of the float rod is fixedly connected with the urea box body, and the length direction of the float rod extends along the height direction of the urea liquid level.
Optionally, the ultrasonic liquid level sensor is located in a lumen of the heating pipe and located at one end of the heating pipe connected with the urea box.
Optionally, the urea device further comprises a urea pump;
the urea pump is connected with the urea box body, and a liquid suction port of the urea pump is positioned in the accommodating cavity;
the heating module is positioned at the liquid suction port.
Optionally, the heating module comprises a connecting part, and the connecting part is provided with a connecting hole;
the urea pump is provided with a threaded hole;
and bolts are arranged in the connecting holes in a penetrating way, and are in threaded connection with the threaded holes.
A second aspect of the application provides a urea system comprising a urea plant according to the first aspect of the embodiment of the application.
A third aspect of the application provides a vehicle comprising a urea plant according to the first aspect of the application or comprising a urea system according to the second aspect of the embodiment.
The application provides a urea device, a urea system and a vehicle, wherein the urea device comprises: the urea box body is provided with a containing cavity for containing urea; the heating module is arranged in the accommodating cavity, and the length value of the heating module in the urea liquid level height direction is larger than or equal to the maximum urea liquid level height value of the accommodating cavity; the liquid level sensor is arranged in the accommodating cavity and is positioned in the area where the heating module is positioned.
The urea device comprises a urea box body, a heating module and a liquid level sensor, wherein the heating module and the liquid level sensor are arranged in a containing cavity of the urea box body, and the liquid level sensor is positioned in an area where the heating module is positioned. The length value of the heating module in the urea liquid level height direction is larger than or equal to the maximum urea liquid level height value of the accommodating cavity. When the heating module heats the frozen urea, the heating module forms a cavity which penetrates through the frozen urea and contains the liquid urea in the frozen urea. One end of the cavity is communicated with the other cavities of the accommodating cavity, so that the injected urea can flow into the cavity in the frozen urea, and therefore, the liquid level sensor positioned in the area where the heating module is positioned can effectively measure the liquid level of the urea, and the accuracy of the urea endurance mileage is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the description of the embodiments of the present application will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a urea plant according to an embodiment of the present application;
FIG. 2 is a schematic cross-sectional view of a heating module according to an embodiment of the present application;
FIG. 3 is a schematic diagram of a urea device of a float-type level sensor according to an embodiment of the present application;
fig. 4 is a schematic structural diagram of a connection between a urea pump and a heating module according to an embodiment of the present application.
Reference numerals:
The urea injection device comprises a 1-urea box body, a 11-containing cavity, a 12-urea injection port, a 2-heating module, a 21-heating pipe, a 22-heating resistance wire, a 23-through hole, a 24-connecting part, a 3-liquid level sensor, a 31-ultrasonic liquid level sensor, a 32-float type liquid level sensor, a 321-float rod, a 322-float and a 4-urea pump.
Detailed Description
The following description of the embodiments of the present application will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are some, but not all embodiments of the application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
Urea is a substance having a reducing property, and can undergo an oxidation-reduction reaction with nitrogen oxides to reduce the nitrogen oxides into nitrogen gas, and is often used for the exhaust gas treatment of automobiles. Since the melting point of standard urea aqueous solution used for vehicle exhaust treatment is about-11 ℃, urea is often frozen in low temperature environments such as winter.
In the related art, a heating device is provided in a urea tank. After the heating device heats the urea, a cavity containing liquid urea is formed in the frozen urea. But the frozen urea cuts off the cavity and other cavities in the urea box body, so that the urea liquid level measured by the liquid level sensor positioned at the heating device can not effectively represent the actual urea liquid level height in the urea box body after urea filling, and the accuracy of the urea endurance mileage calculated based on the urea liquid level height is poor.
Based on the problem, in order to solve the problem of how to improve the accuracy of the urea endurance mileage, the application provides a urea device, a urea system and a vehicle. The length value of the heating module in the urea liquid level height direction is larger than or equal to the maximum urea liquid level height value of the accommodating cavity. When the heating module heats the frozen urea, the heating module forms a cavity which penetrates through the frozen urea and contains the liquid urea in the frozen urea. One end of the cavity is communicated with the other cavities of the accommodating cavity, so that the injected urea can flow into the cavity in the frozen urea, and therefore, the liquid level sensor positioned in the area where the heating module is positioned can effectively measure the liquid level of the urea, and the accuracy of the urea endurance mileage is improved. The method specifically comprises the following steps:
The first aspect of the present application proposes an embodiment, as shown in the schematic structural diagram of a urea plant shown in fig. 1, the urea plant includes:
The urea box body 1 is provided with a containing cavity 11 for containing urea;
The heating module 2 is arranged in the accommodating cavity 11, and the length value of the heating module 2 in the urea liquid level height direction is larger than or equal to the maximum urea liquid level height value of the accommodating cavity 11;
The liquid level sensor 3 is arranged in the accommodating cavity 11, and the liquid level sensor 3 is positioned in the area where the heating module 2 is positioned.
The urea device comprises a urea box body 1, a heating module 2 and a liquid level sensor 3. The urea box 1 is provided with a containing cavity 11 for containing urea. The urea box body 1 is also provided with a urea filling port 12 communicated with the accommodating cavity 11, and can be arranged at the top of the urea box body 1 for filling urea so as to supplement the urea in the accommodating cavity 11 under the condition of insufficient endurance mileage of the urea.
The heating module 2 is arranged in the receiving chamber 11. In operation, the heating module 2 continuously outputs heat outwards, thereby melting frozen urea. The length value of the heating module 2 in the urea liquid level height direction is larger than or equal to the maximum liquid level height value of the accommodating cavity 11. The heating module 2, when melting frozen urea, forms a cavity in the frozen urea containing liquid urea. The cavity has an opening at the top of the frozen urea, so that the cavity communicates with the remaining ones of the receiving chambers 11 through the opening. The rest cavities refer to the cavities except the cavity and the frozen urea in the accommodating cavity 11. In an alternative embodiment, the heating module 2 may be a heating rod made of PTC (Positive Temperature Coefficient ) thermistor.
The liquid level sensor 3 is arranged in the accommodating cavity 11 and is positioned in the area where the heating module 2 is positioned, so that the urea liquid level in the area where the heating module 2 is positioned is detected.
When the urea in the urea tank 1 freezes, the heating module 2 starts to operate, forming a cavity in the frozen urea containing liquid urea. In the running process of the vehicle, as the urea is consumed, the liquid urea in the cavity is reduced, and when the liquid level of the liquid urea is reduced to a preset liquid level, urea filling is needed to be carried out so as to supplement the urea.
When urea is added, as the opening of the cavity at the top of frozen urea communicates the cavity with the rest cavities of the accommodating cavity 11, urea entering the accommodating cavity 11 can flow into the cavity from the rest cavities of the accommodating cavity 11, so that newly added urea can be reflected in the urea liquid level acquired by the liquid level sensor 3, the urea liquid level is effectively measured, and the accuracy of urea endurance mileage is improved.
Optionally, the heating module 2 comprises a heating pipe 21, and heating resistance wires 22 are uniformly distributed in the pipe wall of the heating pipe 21;
One end of the heating pipe 21 is connected with the urea box body 1, and the length value of the heating pipe 21 in the urea liquid level height direction is larger than or equal to the maximum urea liquid level height value of the accommodating cavity 11.
Referring to fig. 2, a schematic cross-sectional structure of a heating module is shown, the heating module 2 includes a heating tube 21, heating resistance wires 22 of heating elements are disposed in a tube wall of the heating tube 21, and the heating resistance wires 22 are uniformly distributed in the tube wall of the heating tube 21. In an alternative embodiment, a plurality of heating resistance wires 22 may be longitudinally and uniformly arranged in the tube wall of the heating tube 21 in an end-to-end manner.
One end of the heating pipe 21 is connected with the urea box body 1, and the length value of the heating pipe 21 in the urea liquid level height direction is larger than or equal to the maximum urea liquid level height value of the accommodating cavity 11, so that one end of the heating pipe 21 far away from the urea box body 1 is higher than the top of frozen urea.
Optionally, at least one through hole 23 is provided on the pipe wall of the heating pipe 21, and the at least one through hole 23 is located at one end of the heating pipe 21 near the bottom of the urea tank 1.
When the heating module 2 includes the heating pipe 21, in order to improve the utilization rate of the accommodating cavity 11 and improve the urea endurance mileage, at least one through hole 23 may be disposed on the pipe wall of the heating pipe 21. At least one through hole 23 is located at one end of the heating pipe 21 near the bottom of the urea box 1, so as to communicate the lumen of the heating pipe 21 with the outer area of the heating pipe 21, so that urea in the lumen and the outer area of the heating pipe 21 can freely circulate, and the full utilization of lumen space is realized.
Alternatively, the liquid level sensor 3 includes an ultrasonic liquid level sensor 31 or a float type liquid level sensor 32.
Referring to fig. 1 and 3, there is shown a schematic structural diagram of a urea device of a float-type liquid level sensor. The liquid level sensor 3 may comprise an ultrasonic liquid level sensor 31 or a float-type liquid level sensor 32. The ultrasonic liquid level sensor 31 is a sensor developed by utilizing the characteristics of ultrasonic waves. The ultrasonic wave is a mechanical wave with higher vibration frequency than the sound wave, is generated by the vibration of the transduction wafer under the excitation of voltage, and has the characteristics of high frequency, short wavelength, small diffraction phenomenon, directional propagation and the like. Ultrasonic waves have strong penetrability to liquid and solid and can penetrate to a depth of tens of meters.
The float-type liquid level sensor 32 is a sensor made by utilizing the floating phenomenon of a float with a small density in the liquid, and can measure the urea liquid level height by measuring the position of the float.
Optionally, the float type liquid level sensor 32 includes a float rod 321 and a float 322 sleeved on the float rod 321;
One end of the float rod 321 is fixedly connected with the urea box body 1, and the length direction of the float rod 321 extends along the height direction of the urea liquid level.
The float 322 type liquid level sensor 32 includes a float rod 321 and a float 322 that is fitted over the float rod 321. One end of the float rod 321 is fixedly connected with the urea box 1, and the length direction of the float rod extends along the height direction of the urea liquid level. The float 322 is made of a material having a density smaller than that of urea, and is freely movable along the length direction of the float rod 321 with the rise or fall of the urea liquid level on the float rod 321.
As the urea level rises, a float 322 that floats on the urea level moves upward as the urea level rises; when the urea level decreases, the float 322 floating on the urea level moves downward with the decrease of the urea level, so that the urea level can be obtained by measuring the position of the float 322.
Optionally, an ultrasonic level sensor 31 is located within the lumen of the heating tube 21 and at the end of the heating tube 21 where it is connected to the urea tank 1.
In order to limit the measuring range of the ultrasonic liquid level sensor 31 and ensure the accuracy of measuring the urea liquid level, the ultrasonic liquid level sensor 31 should be disposed in the lumen of the heating pipe 21 and at the end of the heating pipe 21 connected to the urea tank 1 so as to limit the measuring range of the ultrasonic liquid level sensor 31 in the lumen of the heating pipe 21 through the pipe wall of the heating pipe 21.
Meanwhile, the ultrasonic liquid level sensor 31 is arranged in the pipe cavity of the heating pipe 21, the advantage that the pipe cavity is superior to the heating efficiency outside the heating pipe 21 can be utilized, the liquid urea in the measuring range of the liquid level sensor 3 is guaranteed to the greatest extent, the influence of frozen urea in the measuring range of the liquid level sensor 3 is eliminated, and the accuracy of urea liquid level measurement is guaranteed.
Optionally, the urea plant further comprises a urea pump 4;
The urea pump 4 is connected with the urea box body 1, and a liquid suction port of the urea pump 4 is positioned in the accommodating cavity 11;
the heating module 2 is positioned at the liquid suction port.
Referring to fig. 4, a schematic diagram of the connection of the urea pump to the heating module is shown, and the urea device further comprises a urea pump 4. The urea pump 4 is used for pumping urea from the urea tank 1 and into the exhaust tract of the vehicle, wherein the part of the urea pump 4 used for pumping urea is called a liquid suction port. In order to ensure the smoothness of the liquid suction port for drawing urea, the heating module 2 should be arranged at the liquid suction port of the urea pump 4 to ensure that urea around the liquid suction port is liquid urea and prevent the situation that frozen urea blocks the liquid suction port.
Alternatively, the heating module 2 includes a connection portion 24, the connection portion 24 being provided with a connection hole;
the urea pump 4 is provided with a threaded hole;
A bolt is penetrated in the connecting hole and is in threaded connection with the threaded hole.
To increase the integration of the urea plant, the heating module 2 may be connected to a urea pump 4. Specifically, the heating module 2 includes a connection portion 24, and a connection hole is provided on the connection portion 24. Correspondingly, the urea pump 4 is provided with a threaded hole. The bolts penetrating through the connecting holes are in threaded connection with the threaded holes, so that the heating module 2 and the urea pump 4 are connected.
In an alternative embodiment, the heating module 2 may include a plurality of connection portions 24, and the plurality of connection portions 24 are disposed at different positions of the heating module 2, such as sides, or ends, of the heating module 2, respectively. Correspondingly, screw holes can be arranged on the urea pump 4 at corresponding positions so as to enhance the connection strength of the urea pump 4 and the heating module 2.
A second aspect of the application proposes a urea plant, with reference to fig. 1 to 4, comprising:
The urea tank 1 is provided with a receiving chamber 11 for receiving urea. The heating module 2 is arranged in the accommodating cavity 11, the heating module 2 comprises a heating pipe 21, and heating resistance wires 22 are uniformly distributed in the pipe wall of the heating pipe 21. One end of the heating pipe 21 is connected with the urea box body 1, and the length value of the heating pipe 21 in the urea liquid level height direction is larger than or equal to the maximum urea liquid level height value of the accommodating cavity 11. At least one through hole 23 is arranged on the pipe wall of the heating pipe 21, and the at least one through hole 23 is positioned at one end of the heating pipe 21 close to the bottom of the urea box body 1.
The urea plant further comprises a liquid level sensor 3, the liquid level sensor 3 comprising an ultrasonic liquid level sensor 31 or a float-type liquid level sensor 32. The float type liquid level sensor 32 includes a float rod 321 and a float 322 that is fitted over the float rod 321. One end of the float rod 321 is fixedly connected with the urea box body 1, and the length direction of the float rod 321 extends along the height direction of the urea liquid level. The ultrasonic liquid level sensor 31 is located in the lumen of the heating tube 21 and at the end of the heating tube 21 connected to the urea tank 1.
The urea device further comprises a urea pump 4, the urea pump 4 is connected with the urea box body 1, and a liquid suction port of the urea pump 4 is positioned in the accommodating cavity 11. The heating module 2 is located at the liquid suction port and comprises a connecting portion 24. The connecting portion 24 is provided with a connecting hole, the urea pump 4 is provided with a threaded hole, a bolt is arranged in the connecting hole in a penetrating manner, and the bolt is in threaded connection with the threaded hole.
A third aspect of the application proposes a urea system comprising a urea plant according to the application.
In a fourth aspect the application proposes a vehicle comprising the urea system of the application, or comprising the urea plant of the application.
The urea device comprises a urea box body 1, a heating module 2 and a liquid level sensor 3, wherein the heating module 2 and the liquid level sensor 3 are arranged in a containing cavity 11 of the urea box body 1, and the liquid level sensor 3 is positioned in an area where the heating module 2 is positioned. Wherein, the length value of the heating module 2 in the urea liquid level height direction is larger than or equal to the maximum urea liquid level height value of the accommodating cavity 11. When the heating module 2 heats the frozen urea, the heating module 2 forms a cavity in the frozen urea, which penetrates the frozen urea and contains liquid urea. One end of the cavity is communicated with the rest cavities of the accommodating cavity 11, so that the injected urea can flow into the cavity in the frozen urea, and the liquid level sensor 3 positioned in the area where the heating module 2 is positioned can effectively measure the urea liquid level, and the accuracy of the urea endurance mileage is improved.
While preferred embodiments of the present application have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. It is therefore intended that the following claims be interpreted as including the preferred embodiment and all such alterations and modifications as fall within the scope of the embodiments of the application.
Finally, it is further noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or terminal that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or terminal. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or terminal device that comprises the element.
The urea device, the urea system and the vehicle provided by the application are described in detail, and specific examples are applied to illustrate the principle and the implementation of the application, and the description of the examples is only used for helping to understand the method and the core idea of the application; meanwhile, as those skilled in the art will vary in the specific embodiments and application scope according to the idea of the present application, the present disclosure should not be construed as limiting the present application in summary.

Claims (10)

1. A urea plant, characterized in that it comprises:
the urea box body is provided with a containing cavity for containing urea;
The heating module is arranged in the accommodating cavity, the length value of the heating module in the urea liquid level height direction is larger than or equal to the maximum urea liquid level height value of the accommodating cavity, the heating module comprises a heating pipe, and at least one through hole is arranged on the pipe wall of the heating pipe;
The liquid level sensor is arranged in the accommodating cavity and is positioned in the area where the heating module is positioned.
2. Urea plant according to claim 1, characterized in that the heating resistance wires are uniformly distributed in the wall of the heating pipe;
one end of the heating pipe is connected with the urea box body, and the length value of the heating pipe in the urea liquid level height direction is larger than or equal to the maximum urea liquid level height value of the accommodating cavity.
3. Urea plant according to claim 2, characterized in that at least one of the through holes is located at the end of the heating pipe near the bottom of the urea tank.
4. A urea plant according to claim 3, characterized in that the level sensor comprises an ultrasonic level sensor or a float level sensor.
5. The urea device of claim 4, wherein the float level sensor comprises a float rod and a float threaded onto the float rod;
One end of the float rod is fixedly connected with the urea box body, and the length direction of the float rod extends along the height direction of the urea liquid level.
6. The urea device of claim 4, wherein the ultrasonic level sensor is located within a lumen of the heating tube and at an end of the heating tube that is connected to the urea tank.
7. Urea plant according to claim 1, characterized in that it further comprises a urea pump;
the urea pump is connected with the urea box body, and a liquid suction port of the urea pump is positioned in the accommodating cavity;
the heating module is positioned at the liquid suction port.
8. Urea plant according to claim 7, characterized in that the heating module comprises a connection provided with a connection hole;
the urea pump is provided with a threaded hole;
and bolts are arranged in the connecting holes in a penetrating way, and are in threaded connection with the threaded holes.
9. A urea system, characterized in that it comprises a urea plant according to any one of claims 1-8.
10. A vehicle, characterized in that it comprises a urea plant according to any one of claims 1-8, or a urea system according to claim 9.
CN202322875758.7U 2023-10-25 2023-10-25 Urea device, urea system and vehicle Active CN221195167U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322875758.7U CN221195167U (en) 2023-10-25 2023-10-25 Urea device, urea system and vehicle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322875758.7U CN221195167U (en) 2023-10-25 2023-10-25 Urea device, urea system and vehicle

Publications (1)

Publication Number Publication Date
CN221195167U true CN221195167U (en) 2024-06-21

Family

ID=91514501

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322875758.7U Active CN221195167U (en) 2023-10-25 2023-10-25 Urea device, urea system and vehicle

Country Status (1)

Country Link
CN (1) CN221195167U (en)

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