CN221192335U - Mechanical galvanization system - Google Patents
Mechanical galvanization system Download PDFInfo
- Publication number
- CN221192335U CN221192335U CN202322535445.7U CN202322535445U CN221192335U CN 221192335 U CN221192335 U CN 221192335U CN 202322535445 U CN202322535445 U CN 202322535445U CN 221192335 U CN221192335 U CN 221192335U
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- galvanizing
- galvanized
- galvanization
- flow pump
- workpiece
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- 238000005246 galvanizing Methods 0.000 claims abstract description 95
- 239000003814 drug Substances 0.000 claims abstract description 41
- 239000007788 liquid Substances 0.000 claims abstract description 21
- 238000005303 weighing Methods 0.000 claims abstract description 19
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 45
- 239000011701 zinc Substances 0.000 claims description 45
- 229910052725 zinc Inorganic materials 0.000 claims description 45
- 239000003795 chemical substances by application Substances 0.000 claims description 31
- 238000004891 communication Methods 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims 2
- 238000007747 plating Methods 0.000 description 25
- 239000000126 substance Substances 0.000 description 14
- 238000000034 method Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- 230000004907 flux Effects 0.000 description 5
- 238000004064 recycling Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Coating With Molten Metal (AREA)
Abstract
The application discloses a mechanical galvanization system, comprising: the galvanizing rotary drum is used for galvanizing a workpiece to be galvanized, and is provided with a first liquid inlet; the workpiece weighing module is used for measuring the weight of the workpiece to be galvanized; the dosing module is communicated with the first liquid inlet through the first flow pump; the control module is electrically connected with the workpiece weighing module and the first flow pump respectively and is used for calculating the required dosage of the galvanizing medicament based on the weight of the workpiece to be galvanized and the thickness of the galvanized workpiece required by the workpiece to be galvanized and controlling the first flow pump to add the required dosage of the galvanizing medicament to the galvanized rotating drum. According to the application, the workpiece weighing module is arranged, so that the weight of the batch of workpieces to be galvanized can be accurately obtained, the galvanizing medicament required by the batch of workpieces to be galvanized can be accurately calculated by utilizing the control module in combination with the galvanizing thickness required by the batch of galvanized workpieces, and further, the first flow pump is controlled to accurately throw the galvanizing medicament required by the batch of workpieces to be galvanized into the galvanizing rotating drum.
Description
Technical Field
The application relates to the technical field of galvanization, in particular to a mechanical galvanization system.
Background
In the field of galvanizing, the galvanizing operation is generally completed in a galvanizing rotary drum, and the process is to add a workpiece to be galvanized into the galvanizing rotary drum and add a medicament into the galvanizing rotary drum, so that the purpose of galvanizing the workpiece to be galvanized is achieved. Since the galvanization process is performed in the galvanization drum, the work pieces to be galvanized need to enter the galvanization drum in batches for galvanization operation, limited by the size of the galvanization drum. The adding amount of the galvanized medicament is related to the weight of the workpiece to be galvanized, and the weight of the workpiece to be galvanized in each batch is different, however, in the prior art, most of the galvanized medicament is manually estimated by an operator, the amount of the galvanized medicament is estimated, and the galvanized medicament is manually added, so that the matching degree of the adding amount of the galvanized medicament and the weight of the workpiece to be galvanized is not accurate enough, if the galvanized medicament is excessively added at one time, the waste of the galvanized medicament is easily caused, and if the galvanized medicament is insufficiently added at one time, the galvanized medicament is also required to be manually added again, and the method is more troublesome.
The foregoing is provided merely for the purpose of facilitating understanding of the technical solutions of the present application and is not intended to represent an admission that the foregoing is prior art.
Disclosure of utility model
The application mainly aims to provide a mechanical galvanization system, and aims to solve the problems that in the background technology, manual measurement of adding galvanization agents is not accurate enough and manual feeding is troublesome.
To achieve the above object, the present application provides a mechanical galvanization system comprising:
The galvanizing device comprises a galvanizing rotary drum, a first liquid inlet and a second liquid inlet, wherein the galvanizing rotary drum is used for galvanizing a workpiece to be galvanized;
The workpiece weighing module is used for measuring the weight of the workpiece to be galvanized;
the dosing module is communicated with the first liquid inlet through the first flow pump;
The control module is electrically connected with the workpiece weighing module and the first flow pump respectively, and is used for calculating the required dosage of the galvanizing medicament based on the weight of the workpiece to be galvanized and the required galvanizing thickness of the workpiece to be galvanized and controlling the first flow pump to add the required dosage of the galvanizing medicament to the galvanizing rotary drum.
In the embodiment of the application, the mechanical galvanizing system further comprises a circulating groove, wherein the galvanizing rotary drum is provided with a liquid outlet, the circulating groove is communicated with the liquid outlet, and the circulating groove is used for containing a galvanizing medicament discharged by the galvanizing rotary drum.
In the embodiment of the application, the mechanical galvanizing system further comprises a second flow pump, the galvanizing rotary drum further comprises a second liquid inlet, the circulating groove is communicated with the second liquid inlet through the second flow pump, the second flow pump is electrically connected with the control module, and the control module is used for controlling the second flow pump and the first flow pump to jointly add the required dosage of the galvanizing medicament into the galvanizing rotary drum.
In the embodiment of the application, the mechanical zinc plating system further comprises a third flow pump, the dosing module is communicated with the circulating tank through the third flow pump, the third flow pump is electrically connected with the control module, and the control module is further used for controlling the third flow pump to add a zinc plating agent into the circulating tank.
In the embodiment of the application, a stirring paddle is also arranged in the circulating groove.
In the embodiment of the application, scale marks are also arranged in the circulating groove; or alternatively
The bottom of the circulating groove is also provided with a pressure sensor.
In the embodiment of the application, the mechanical galvanization system further comprises a timing module, wherein the timing module is electrically connected with the control module, and the control module is further used for opening the first flow pump according to a preset time interval based on the timing module so as to add a galvanization agent into the galvanization rotary drum.
In the embodiment of the application, the mechanical zinc plating system further comprises a zinc layer thickness gauge, wherein the zinc layer thickness gauge is used for measuring the zinc layer thickness of a zinc plating workpiece in the zinc plating rotary drum, the zinc layer thickness gauge is electrically connected with the control module, and the control module is further used for controlling the first flow pump to add a zinc plating agent to the zinc plating rotary drum based on the zinc layer thickness measured by the zinc layer thickness gauge.
According to the embodiment of the application, the weight of the batch of workpieces to be galvanized can be accurately obtained by arranging the workpiece weighing module, and the galvanizing medicament required by the batch of workpieces to be galvanized can be accurately calculated by utilizing the control module in combination with the galvanizing thickness required by the batch of galvanized workpieces, so that the first flow pump is controlled to accurately throw the galvanizing medicament required by the batch of workpieces to be galvanized into the galvanizing rotating drum.
Drawings
Fig. 1 is a schematic structural view of a mechanical galvanization system according to an embodiment of the application.
Reference numerals:
100-galvanization rotary drum, 200-circulation tank, 300-dosing module, 400-workpiece weighing module, 500-control module, 600-timing module.
Detailed Description
The following description of the embodiments of the present application will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
It should be noted that, if directional indications (such as up, down, left, right, front, and rear … …) are included in the embodiments of the present application, the directional indications are merely used to explain the relative positional relationship, movement conditions, etc. between the components in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indications are correspondingly changed.
In addition, if there is a description of "first", "second", etc. in the embodiments of the present application, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present application.
As shown in fig. 1, the present exemplary embodiment proposes a mechanical galvanization system including:
a galvanization rotary drum 100, wherein the galvanization rotary drum 100 is used for galvanizing a workpiece to be galvanized, and the galvanization rotary drum 100 is provided with a first liquid inlet A1;
A workpiece weighing module 400, wherein the workpiece weighing module 400 is used for measuring the weight of a workpiece to be galvanized;
A dosing module 300 and a first flow pump S1, wherein the dosing module 300 is communicated with the first liquid inlet A1 through the first flow pump S1;
The control module 500 is electrically connected with the workpiece weighing module 400 and the first flow pump S1, and the control module 500 is configured to calculate a required amount of the galvanized medicament based on the weight of the workpiece to be galvanized and the required thickness of the workpiece to be galvanized, and control the first flow pump S1 to add the required amount of the galvanized medicament to the galvanized drum 100.
As shown in fig. 1, a galvanizing drum 100 provides a working place for a workpiece to be galvanized, and after a galvanizing medicament and the workpiece to be galvanized are added into the galvanizing drum 100, the galvanizing operation is completed under the driving of the galvanizing drum 100.
With continued reference to fig. 1, the workpiece weighing module 400 is capable of weighing each batch of workpieces to be galvanized, for example, the workpiece weighing module 400 is a wagon balance, each batch of workpieces to be galvanized is weighed by the wagon balance before being added to the galvanizing drum 100, and the weight of the batch of workpieces to be galvanized is determined and then added to the galvanizing drum 100.
With continued reference to fig. 1, the dosing module 300 can be used to configure and store a galvanization agent, the first flow pump S1 can input the galvanization agent configured in the dosing module 300 into the galvanization drum 100, and the first flow pump S1 can also meter the flow of the galvanization agent into the galvanization drum 100.
The control module 500 may be a single chip microcomputer or a touch integrated machine, the control module 500 is communicated with the workpiece weighing module 400 and the first flow pump S1, after the workpiece weighing module 400 weighs the to-be-galvanized workpieces in the batch, the weight data of the to-be-galvanized workpieces in the batch can be sent to the control module 500, the staff can also input the required galvanizing thickness of the to-be-galvanized workpieces in the batch through the control module 500, the control module 500 obtains the weight of the to-be-galvanized workpieces in the batch and the required galvanizing thickness of the to-be-galvanized workpieces in the batch, and then the required dosage of the galvanizing medicament in the batch can be calculated and obtained, so that the first flow pump S1 is controlled to be started, and the galvanizing medicament in the required dosage is added into the galvanizing drum 100. The first flow pump S1 can also send the flow of the input galvanized medicament to the control module 500 in real time in the process of inputting the galvanized medicament, and when the input galvanized medicament reaches the required dosage of the workpiece to be galvanized, the control module 500 controls the first flow pump S1 to be closed, and the galvanized medicament is stopped being added.
In the embodiment of the application, the weight of the batch of workpieces to be galvanized can be accurately obtained through the workpiece weighing module 400, and the galvanizing medicament required by the batch of workpieces to be galvanized can be accurately calculated by utilizing the control module 500 in combination with the galvanizing thickness required by the batch of galvanized workpieces, so that the first flow pump S1 is controlled to accurately throw the galvanizing medicament required by the batch of workpieces to be galvanized into the galvanizing rotating drum 100.
As shown in fig. 1, in the embodiment of the present application, the mechanical galvanization system further includes a circulation tank 200, the galvanization drum 100 is provided with a liquid outlet B, the circulation tank 200 is in communication with the liquid outlet B, and the circulation tank 200 is used for containing the galvanization agent discharged from the galvanization drum 100. The circulation tank 200 is communicated with the liquid outlet B of the galvanizing drum 100, and after the galvanizing of a batch of workpieces to be galvanized is completed, the galvanizing medicament in the galvanizing drum 100 can be discharged into the circulation tank 200 for storage, so that the subsequent recycling is facilitated.
As shown in fig. 1, in the embodiment of the present application, the mechanical galvanization system further includes a second flow pump S2, the galvanization drum 100 further includes a first liquid inlet A2, the circulation tank 200 is communicated with the first liquid inlet A2 through the second flow pump S2, the second flow pump S2 is electrically connected to the control module 500, and the control module 500 is used for controlling the second flow pump S2 and the first flow pump S1 to jointly add the required amount of the galvanization agent into the galvanization drum 100. As shown in fig. 1, the circulation tank 200 can store a conventional batch of a galvanized chemical after use of a galvanized workpiece. The galvanized agent is worn after use, but cannot be completely used, so that the galvanized agent can be recycled in the galvanizing process of the workpieces to be galvanized in subsequent batches. For example, assuming that 50L of the galvanized chemical is needed for the current batch of workpieces to be galvanized, the control module 500 is utilized to control and start the second flow pump S2, the galvanized chemical in the circulation tank 200 is input into the galvanized drum 100, the second flow pump S2 can measure the input amount in the input process, and assuming that after all the galvanized chemical in the circulation tank 200 is input into the galvanized drum 100, the second flow pump S2 measures the input amount to be 30L, at this time, the control module 500 can continuously control the first flow pump S1, and then input 20L of the galvanized chemical into the galvanized drum 100, thereby playing the role of recycling the galvanized chemical.
In addition, since the galvanizing agent in the circulation tank 200 is used once, the galvanizing effect is different from that of the unused galvanizing agent, and thus the agent may be added in a certain ratio. For example, assuming that the galvanizing effect of the once-used galvanizing flux corresponds to half of the galvanizing effect of the unused galvanizing flux, 30L of the once-used galvanizing flux in the circulation tank 200 corresponds to 15L of the unused galvanizing flux, it is necessary to control the first flow pump S1 to be turned on by the control module 500 to input 35L of the galvanizing flux into the galvanizing drum 100.
As shown in fig. 1, in the embodiment of the present application, the mechanical zinc plating system further includes a third flow pump S3, the dosing module 300 is communicated with the circulation tank 200 through the third flow pump S3, the third flow pump S3 is electrically connected to the control module 500, and the control module 500 is further configured to control the third flow pump S3 to add a zinc plating agent into the circulation tank 200. Since the galvanizing medicament in the circulation tank 200 has been used once, if the used galvanizing medicament and the unused galvanizing medicament in the circulation tank 200 are respectively added into the galvanizing cylinder 100, the galvanizing effect may be uneven, so that the unused galvanizing medicament in the dosing module 300 can be added into the circulation tank 200 by the third flow pump S3, and then is input into the galvanizing cylinder 100 through the second flow pump S2 after the two are uniformly mixed, thereby achieving the optimal galvanizing effect.
In addition, graduation marks may be provided in the circulation tank 200 to indicate the current amount of the zinc-plating chemical in the circulation tank 200. Then, taking the current batch of the to-be-galvanized workpiece as an example, 50L of the galvanization agent is needed, the circulation tank 200 is provided with 30L of the galvanization agent which is used once through the scale mark of the circulation tank 200, at this time, the control module 500 is used for controlling the third flow pump S3, 20L of the unused galvanization agent is added into the circulation tank 200 from the dosing module 300, and then after the original 30L of the galvanization agent is uniformly mixed with the newly added 20L of the galvanization agent, the control module 500 is used for controlling the second flow pump S2 to input the mixed 50L of the galvanization agent into the galvanization drum 100, so as to achieve the optimal galvanization effect.
In addition, besides knowing the volume of the galvanized chemical in the current circulation tank 200 by using the scale marks, a pressure sensor may be provided at the bottom of the circulation tank 200, and the pressure sensor may be used to monitor the pressure of the circulation tank 200, and further, the volume of the galvanized chemical in the circulation tank 200 can be calculated according to the pressure, the density of the galvanized chemical, and the shape and size of the circulation tank 200.
In order to sufficiently mix the original zinc plating chemical and the newly added zinc plating chemical in the circulation tank 200, a stirring paddle may be added in the circulation tank 200, and the original zinc plating chemical and the newly added zinc plating chemical may be sufficiently mixed by the stirring paddle, thereby increasing the mixing speed of the two.
As shown in fig. 1, in the embodiment of the present application, the mechanical galvanization system further includes a timing module 600, the timing module 600 is electrically connected to the control module 500, and the control module 500 is further configured to switch on the first flow pump S1 at preset time intervals based on the timing module 600, so as to add a galvanization agent to the galvanization drum 100. In some galvanization processes, the galvanization agents required by the batch of galvanized workpieces are not required to be added into the galvanization rotary drum 100 all at once, but are required to be added into the galvanization rotary drum 100 in batches in multiple times according to time, so the application can add the galvanization agents into the galvanization rotary drum 100 in batches according to the timing data of the timing module 600 by setting the timing module 600 to send time information to the control module 500. This arrangement allows for more flexible and accurate addition of the galvanising agent to the galvanising drum 100.
As shown in fig. 1, the mechanical zinc plating system further includes a zinc layer thickness gauge, the zinc layer thickness gauge is used for measuring a zinc layer thickness of a zinc plating workpiece in the zinc plating rotary drum 100, the zinc layer thickness gauge is electrically connected with the control module 500, and the control module 500 is further used for controlling the first flow pump S1 to add a zinc plating agent to the zinc plating rotary drum 100 based on the zinc layer thickness measured by the zinc layer thickness gauge. The zinc layer thickness gauge can be arranged in the galvanizing rotary drum 100, the zinc plating workpiece can monitor the change of the zinc plating thickness in real time in the galvanizing process, when the zinc plating thickness reaches a period of time, if the zinc layer thickness on the zinc plating workpiece does not obviously change, and the current zinc layer thickness does not reach the requirement, the first flow pump S1 can be controlled to be started through the control module 500 at the moment, and the zinc plating medicament is continuously counted into the galvanizing rotary drum 100 so as to meet the requirement of the zinc layer thickness of the zinc plating workpiece in the current batch.
According to the embodiment of the application, the weight of the batch of workpieces to be galvanized can be accurately obtained by arranging the workpiece weighing module 400, and the galvanizing medicament required by the batch of workpieces to be galvanized can be accurately calculated by utilizing the control module 500 in combination with the galvanizing thickness required by the batch of galvanized workpieces, so that the first flow pump S1 is controlled to accurately throw the galvanizing medicament required by the batch of workpieces to be galvanized into the galvanizing rotating drum 100.
Finally, it should be noted that: the above examples are only specific embodiments of the present application for illustrating the technical solution of the present application, but not for limiting the scope of the present application, and although the present application has been described in detail with reference to the foregoing examples, it will be understood by those skilled in the art that the present application is not limited thereto: any person skilled in the art may modify or easily conceive of the technical solution described in the foregoing embodiments, or perform equivalent substitution of some of the technical features, while remaining within the technical scope of the present disclosure; such modifications, changes or substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present application, and are intended to be included in the scope of the present application. Therefore, the protection scope of the application is subject to the protection scope of the claims.
Claims (8)
1. A mechanical galvanization system, comprising:
The galvanizing device comprises a galvanizing rotary drum, a first liquid inlet and a second liquid inlet, wherein the galvanizing rotary drum is used for galvanizing a workpiece to be galvanized;
The workpiece weighing module is used for measuring the weight of the workpiece to be galvanized;
the dosing module is communicated with the first liquid inlet through the first flow pump;
The control module is electrically connected with the workpiece weighing module and the first flow pump respectively, and is used for calculating the required dosage of the galvanizing medicament based on the weight of the workpiece to be galvanized and the required galvanizing thickness of the workpiece to be galvanized and controlling the first flow pump to add the required dosage of the galvanizing medicament to the galvanizing rotary drum.
2. The mechanical galvanization system of claim 1, further including a circulation tank, said galvanization drum being provided with a liquid outlet, said circulation tank being in communication with said liquid outlet, said circulation tank for containing a galvanization agent discharged from said galvanization drum.
3. The mechanical galvanization system of claim 2 further including a second flow pump, said galvanization drum further including a second fluid inlet, said circulation tank being in communication with said second fluid inlet through said second flow pump, said second flow pump being in electrical communication with said control module for controlling said second flow pump and said first flow pump to together add said desired amount of galvanization agent to said galvanization drum.
4. The mechanical galvanization system of claim 3, further including a third flow pump, said dosing module being in communication with said circulation tank via said third flow pump, said third flow pump being in electrical communication with said control module, said control module being further configured to control said third flow pump to add a galvanising agent to said circulation tank.
5. The mechanical galvanization system of claim 4, wherein said circulation tank is further provided with a stirring paddle.
6. The mechanical galvanization system of claim 4, wherein graduation lines are also provided in said circulation tank; or alternatively
The bottom of the circulating groove is also provided with a pressure sensor.
7. The mechanical galvanization system of claim 1, further including a timing module electrically connected to said control module, said control module further configured to turn on said first flow pump at preset time intervals based on said timing module to add a galvanising agent to said galvanising drum.
8. The mechanical galvanization system of claim 1, further including a zinc layer thickness gauge for measuring a zinc layer thickness of a galvanized workpiece within said galvanization drum, said zinc layer thickness gauge electrically connected to said control module, said control module further for controlling said first flow pump to add a galvanization agent to said galvanization drum based on the zinc layer thickness measured by said zinc layer thickness gauge.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322535445.7U CN221192335U (en) | 2023-09-18 | 2023-09-18 | Mechanical galvanization system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322535445.7U CN221192335U (en) | 2023-09-18 | 2023-09-18 | Mechanical galvanization system |
Publications (1)
| Publication Number | Publication Date |
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| CN221192335U true CN221192335U (en) | 2024-06-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202322535445.7U Active CN221192335U (en) | 2023-09-18 | 2023-09-18 | Mechanical galvanization system |
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| Country | Link |
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| CN (1) | CN221192335U (en) |
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- 2023-09-18 CN CN202322535445.7U patent/CN221192335U/en active Active
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