CN221192226U - Quenching device for steel billet forgings - Google Patents
Quenching device for steel billet forgings Download PDFInfo
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- CN221192226U CN221192226U CN202323159557.3U CN202323159557U CN221192226U CN 221192226 U CN221192226 U CN 221192226U CN 202323159557 U CN202323159557 U CN 202323159557U CN 221192226 U CN221192226 U CN 221192226U
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- 238000010791 quenching Methods 0.000 title claims abstract description 85
- 230000000171 quenching effect Effects 0.000 title claims abstract description 85
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 9
- 239000010959 steel Substances 0.000 title claims abstract description 9
- 238000005242 forging Methods 0.000 title claims description 51
- 238000001816 cooling Methods 0.000 claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 20
- 238000010438 heat treatment Methods 0.000 abstract description 2
- 238000007605 air drying Methods 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 230000000087 stabilizing effect Effects 0.000 description 6
- 239000002184 metal Substances 0.000 description 4
- 206010053615 Thermal burn Diseases 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910001566 austenite Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004781 supercooling Methods 0.000 description 1
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- Forging (AREA)
Abstract
The utility model relates to the technical field of forge piece heat treatment, in particular to a steel billet forge piece quenching device, which comprises a quenching device main body, wherein a quenching groove is formed in the quenching device main body, a cooling groove is formed in the quenching device main body and positioned at the back of the quenching groove, linear slide rails are fixedly connected to the top of the quenching device main body and positioned at the left side and the right side of the quenching groove and the cooling groove, and moving mechanisms are arranged at the tops of the two groups of linear slide rails; the moving mechanism comprises two groups of moving frames, the two groups of moving frames are respectively arranged at the tops of the two groups of linear sliding rails, the tops of the two groups of moving frames are fixedly connected with supporting frames, the tops of the two groups of supporting frames are respectively provided with a lifting motor, the lifting columns are arranged between the two groups of movable frames and the two groups of supporting frames and at the positions corresponding to the two groups of lifting motors.
Description
Technical Field
The utility model relates to the technical field of heat treatment of forgings, in particular to a quenching device for a steel billet forgings.
Background
The forging piece refers to a workpiece or a blank obtained by forging and deforming a metal blank, and the forging can utilize the application of pressure to the metal blank to enable the metal blank to generate shaping deformation so as to change the mechanical property of the metal blank; in the forging processing process, the forging is required to be quenched, namely the forging is heated to be above an austenitizing temperature critical point, after the forging is austenitized for a certain time in a heat preservation way, the forging is rapidly cooled at a cooling speed which is higher than the critical cooling speed, and the supercooled austenite is converted into martensite;
The quenching furnace is a furnace heated before quenching the workpiece; the quenching is to put the forging into a furnace to be heated to the quenching temperature above the critical point and keep the quenching temperature for a period of time, then the quenching bath is needed to be used for rapid cooling, the existing quenching supercooling is generally to take out the forging with heat preservation completed and put the forging into clear water for water cooling, in the process of taking out and placing the forging, because the temperature of the forging is extremely high, the forging can generate vapor with higher temperature after being put into water, and the existing workpiece is usually used for manually clamping and carrying the workpiece after being processed in the quenching furnace, and the workpiece is transported to the quenching bath for cooling, so that staff is easy to scald during clamping, thereby greatly increasing the danger;
Therefore, it is important to design a novel quenching device to improve the practicality of the whole quenching device to change the technical defects.
Disclosure of utility model
The utility model aims to provide a quenching device for a steel billet forging piece, which aims to solve the problems in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the quenching device for the steel billet forgings comprises a quenching device main body, wherein a quenching groove is formed in the quenching device main body, a cooling groove is formed in the quenching device main body and positioned on the back surface of the quenching groove, linear slide rails are fixedly connected to the top of the quenching device main body and positioned on the left side and the right side of the quenching groove and the cooling groove, and moving mechanisms are arranged at the tops of the two groups of linear slide rails;
The moving mechanism comprises two groups of moving frames, the two groups of moving frames are respectively arranged at the tops of the two groups of linear sliding rails, the two groups of moving frames are fixedly connected with supporting frames, lifting motors are respectively arranged at the tops of the supporting frames, and lifting columns are respectively arranged between the moving frames and the two groups of supporting frames and at positions corresponding to the two groups of lifting motors.
As a preferable scheme of the utility model, sliding columns are arranged between the two groups of movable frames and the two groups of supporting frames and positioned at one side far away from the lifting columns, and lifting plates are arranged at the inner sides of the supporting frames and positioned between the lifting columns and the sliding columns.
As a preferable scheme of the utility model, the supporting frame is in arch-shaped structural design, the driving shaft of the lifting motor penetrates through the supporting frame and is fixedly connected with the lifting column, and the lifting column is connected with the supporting frame and the moving frame in a rotating manner.
As a preferable scheme of the utility model, the two groups of lifting plates and the two groups of lifting columns are connected in a threaded mode respectively, and the two groups of lifting plates and the two groups of sliding columns are connected in a sliding mode respectively.
As a preferable scheme of the utility model, sliding grooves are formed in the left side and the right side of the quenching device main body and are positioned at positions corresponding to the two groups of moving frames, sliding blocks are fixedly connected to the inner sides of the two groups of moving frames and are positioned at positions corresponding to the two groups of sliding grooves, and telescopic cylinders are arranged in the left side and the right side of the quenching device main body and are positioned at positions corresponding to the two groups of moving frames.
As a preferable scheme of the utility model, the cooling tank is internally fixedly connected with the inclined plate, the air drying disc is arranged in the cooling tank and positioned at the top of the inclined plate, and a plurality of through holes are formed in the air drying disc.
As a preferable scheme of the utility model, the bottom of the lifting plate is fixedly connected with two groups of supporting plates, a movable column is arranged between the two groups of supporting plates, a stabilizing column is arranged between the two groups of supporting plates and at one side far away from the movable column, and two groups of clamping plates are arranged between the movable column and the stabilizing column.
Compared with the prior art, the utility model has the beneficial effects that:
According to the utility model, through the design of the quenching device main body, the quenching tank, the cooling tank, the linear sliding rail and the moving mechanism, the two groups of clamping plates are driven to be close to each other through the rotation of the moving column, the forge piece is clamped and fixed through the two groups of clamping plates, the moving frame is driven to move through the telescopic cylinder, and the lifting plate is driven to move through the moving frame, so that the transport of the forge piece can be completed, and the human body is prevented from being scalded when the forge piece is fixedly taken.
Drawings
FIG. 1 is a schematic view of the overall three-dimensional structure of the present utility model;
FIG. 2 is a schematic perspective view of the main body of the quenching apparatus according to the present utility model;
fig. 3 is a schematic bottom view of a three-dimensional structure of the lifting plate of the utility model.
In the figure: 1. a quenching apparatus main body; 2. a quenching tank; 3. a cooling tank; 301. an inclined plate; 302. air-drying the plate; 303. a through hole; 4. a linear slide rail; 5. a moving mechanism; 501. a moving rack; 502. a support frame; 503. a lifting motor; 504. lifting columns; 505. a sliding column; 506. a lifting plate; 507. a support plate; 508. a moving column; 509. a stabilizing column; 510. and a clamping plate.
Detailed Description
The technical solutions of the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, but not all embodiments, and all other embodiments obtained by those skilled in the art without making any inventive effort based on the embodiments of the present utility model are within the scope of protection of the present utility model.
Examples:
Aiming at the defects of the prior art, the utility model aims to provide a quenching device for steel billet forgings, which aims to solve the technical problems that in the prior art, after a workpiece is machined in a quenching furnace, the workpiece is usually clamped and carried manually, and is transported to a quenching tank for cooling, so that staff is easy to scald during clamping, and the danger is greatly increased.
Referring to fig. 1-3, the present utility model provides a technical solution:
The quenching device for the steel billet forgings comprises a quenching device main body 1, wherein a quenching tank 2 is arranged in the quenching device main body 1, a cooling tank 3 is arranged in the quenching device main body 1 and positioned on the back of the quenching tank 2, linear slide rails 4 are fixedly connected to the top of the quenching device main body 1 and positioned on the left side and the right side of the quenching tank 2 and the cooling tank 3, and a moving mechanism 5 is arranged at the top of each of the two groups of linear slide rails 4;
Further, firstly, the quenching device main body 1 is placed at a designated position, the forging is clamped and fixed through the moving mechanism 5, quenching processing is performed on the forging through the quenching tank 2, after the processing is completed, the moving mechanism 5 drives the forging to move, the linear sliding rail 4 reduces friction force between the moving mechanism 5 and the quenching device main body 1, the forging is moved out of the quenching tank 2 and conveyed into the cooling tank 3, the forging is cooled through cooling water in the cooling tank 3, the inclined plate 301 is fixedly connected to the inside of the cooling tank 3, the air drying disk 302 is arranged at the top of the inclined plate 301 in the cooling tank 3, a plurality of through holes 303 are formed in the inside of the air drying disk 302, the forging is conveyed into the air drying disk 302 through the moving mechanism 5 after the cooling is completed, so that the forging is slowly dried in the air drying disk 302, and residual water on the forging drops onto the inclined plate 301 through the through holes 303 in the air drying disk 302, and flows back to the cooling tank 3 through the inclined plate 301, and waste of water resources can be avoided.
Referring to fig. 1 to 3, the specific structure of the moving mechanism 5 is as follows:
The moving mechanism 5 comprises two groups of moving frames 501, the two groups of moving frames 501 are respectively arranged at the tops of the two groups of linear sliding rails 4, the tops of the two groups of moving frames 501 are fixedly connected with supporting frames 502, lifting motors 503 are respectively arranged at the tops of the two groups of supporting frames 502, lifting columns 504 are respectively arranged between the two groups of moving frames 501 and the two groups of supporting frames 502 and at positions corresponding to the two groups of lifting motors 503, sliding columns 505 are respectively arranged between the two groups of moving frames 501 and the two groups of supporting frames 502 and at one side far away from the lifting columns 504, lifting plates 506 are respectively arranged between the lifting columns 504 and the sliding columns 505 at the inner sides of the supporting frames 502, two groups of supporting plates 507 are fixedly connected with two groups of supporting plates 507 at the bottom of the lifting plates 506, moving columns 508 are respectively arranged between the two groups of supporting plates 507 and at one side far away from the moving columns 508 are provided with stabilizing columns 509, and two groups of clamping plates 510 are respectively arranged between the moving columns 508 and the stabilizing columns 509.
Furthermore, the forging is driven to move by the moving mechanism 5, a moving motor is fixedly connected to the right side of the supporting plate 507 and located at a position corresponding to the moving column 508, the moving column 508 is driven to rotate between the two groups of supporting plates 507 by the moving motor, the two groups of clamping plates 510 are driven to move outside the stabilizing column 509 by the rotation of the moving column 508, the two groups of clamping plates 510 are close to or far away from each other, the forging is clamped and fixed by the two groups of clamping plates 510, the supporting frame 502 is in an arch-shaped structural design, a driving shaft of the lifting motor 503 penetrates through the supporting frame 502 and is fixedly connected with the lifting column 504, the lifting column 504 is connected with the supporting frame 502 and the moving frame 501 in a rotating manner respectively, the lifting column 504 is driven to rotate by the lifting motor 503, at the moment, the supporting frame 502 plays a supporting role on the lifting motor 503, the two groups of lifting plates 506 are connected with the two groups of lifting columns 504 in a threaded manner respectively, the two groups of lifting plates 506 are connected with the two groups of sliding columns 505 in a sliding manner respectively, the lifting plates 506 are driven to move on the sliding columns 505 through the rotation of the lifting columns 504, the lifting plates 506 move towards the quenching device main body 1, the forge piece is driven to move into the quenching tank 2 through the lifting plates 506, quenching processing is carried out on the forge piece through the quenching tank 2, telescopic cylinders are arranged at the positions, corresponding to the two groups of moving frames 501, of the left side and the right side of the quenching device main body 1, sliding grooves are formed at the positions, corresponding to the two groups of moving frames 501, of the two groups of moving frames 501 are fixedly connected with sliding blocks, the moving frames 501 are driven to move on the linear sliding rail 4 through the telescopic cylinders after the processing is finished, the linear slide rail 4 reduces friction between the moving frame 501 and the quenching device main body 1, moves the forging to the position of the cooling groove 3, and performs cooling treatment on the forging through the cooling groove 3.
The working flow of the utility model is as follows: when the quenching device is used, firstly, the quenching device main body 1 is placed at a designated position, the forging is clamped and fixed through the moving mechanism 5, the forging is quenched through the quenching tank 2, after the forging is processed, the moving mechanism 5 drives the forging to move, the linear sliding rail 4 reduces the friction force between the moving mechanism 5 and the quenching device main body 1, the forging is moved out of the quenching tank 2 and is conveyed into the cooling tank 3, the forging is cooled through cooling water in the cooling tank 3, and after the cooling is finished, the forging is conveyed into the air-drying disc 302 through the moving mechanism 5, so that the forging is slowly dried in the air-drying disc 302, at the moment, residual water on the forging falls onto the inclined plate 301 through the through holes 303 in the air-drying disc 302, and waste of water resources can be avoided when the forging flows back into the cooling tank 3 through the inclined plate 301.
The foregoing embodiments are preferred embodiments of the present utility model, and in addition, the present utility model may be implemented in other ways, and any obvious substitution is within the scope of the present utility model without departing from the concept of the present utility model.
Claims (7)
1. The quenching device for the steel billet forging comprises a quenching device main body (1) and is characterized in that: the quenching device comprises a quenching device main body (1), wherein a quenching tank (2) is arranged in the quenching device main body (1), a cooling tank (3) is arranged in the quenching device main body (1) and positioned on the back of the quenching tank (2), linear slide rails (4) are fixedly connected to the top of the quenching device main body (1) and positioned on the left side and the right side of the quenching tank (2) and the left side and the right side of the cooling tank (3), and a moving mechanism (5) is arranged at the top of each of the two groups of linear slide rails (4);
The moving mechanism (5) comprises two groups of moving frames (501), the two groups of moving frames (501) are respectively arranged at the tops of the two groups of linear sliding rails (4), the two groups of moving frames (501) are fixedly connected with supporting frames (502) at the tops of the two groups of moving frames (502), lifting motors (503) are respectively arranged at the tops of the supporting frames (502), and lifting columns (504) are respectively arranged between the moving frames (501) and the two groups of supporting frames (502) and at the corresponding positions of the two groups of lifting motors (503).
2. The billet forging quenching apparatus as recited in claim 1, wherein: two sets of remove frame (501) and two sets of support frames (502) between and lie in one side that keeps away from lift post (504) all are equipped with slip post (505), the inboard of support frame (502) just lies in between lift post (504) and slip post (505) and is equipped with lifter plate (506).
3. The billet forging quenching apparatus as recited in claim 1, wherein: the support frame (502) is arched door structural design, the drive shaft of elevator motor (503) runs through support frame (502) and carries out fixed connection with lift post (504), lift post (504) are rotation connection respectively with support frame (502) and the connected mode of movable frame (501).
4. The billet forging quenching apparatus as recited in claim 2, wherein: the two groups of lifting plates (506) are connected with the two groups of lifting columns (504) in a threaded mode respectively, and the two groups of lifting plates (506) are connected with the two groups of sliding columns (505) in a sliding mode respectively.
5. The billet forging quenching apparatus as recited in claim 1, wherein: the quenching device comprises a quenching device main body (1), wherein sliding grooves are formed in the left side and the right side of the quenching device main body (1) and located at positions corresponding to two groups of moving frames (501), sliding blocks are fixedly connected to the inner sides of the moving frames (501) and located at positions corresponding to the two groups of sliding grooves, and telescopic cylinders are arranged in the left side and the right side of the quenching device main body (1) and located at positions corresponding to the two groups of moving frames (501).
6. The billet forging quenching apparatus as recited in claim 1, wherein: the inside fixedly connected with hang plate (301) of cooling tank (3), the inside of cooling tank (3) just is located the top of hang plate (301) and is equipped with air-dry dish (302), a plurality of through-hole (303) have been seted up to the inside of air-dry dish (302).
7. The billet forging quenching apparatus as recited in claim 2, wherein: the bottom fixedly connected with of lifter plate (506) is two sets of backup pad (507), two sets of be equipped with between backup pad (507) and remove post (508), two sets of between backup pad (507) and lie in one side of keeping away from removal post (508) and be equipped with steady post (509), be equipped with two sets of grip blocks (510) between removal post (508) and steady post (509).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323159557.3U CN221192226U (en) | 2023-11-23 | 2023-11-23 | Quenching device for steel billet forgings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323159557.3U CN221192226U (en) | 2023-11-23 | 2023-11-23 | Quenching device for steel billet forgings |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221192226U true CN221192226U (en) | 2024-06-21 |
Family
ID=91516941
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323159557.3U Active CN221192226U (en) | 2023-11-23 | 2023-11-23 | Quenching device for steel billet forgings |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221192226U (en) |
-
2023
- 2023-11-23 CN CN202323159557.3U patent/CN221192226U/en active Active
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