CN221182790U - Automatic proportioning and feeding system for nanocrystal core type liquid accelerator - Google Patents
Automatic proportioning and feeding system for nanocrystal core type liquid accelerator Download PDFInfo
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- CN221182790U CN221182790U CN202323240586.2U CN202323240586U CN221182790U CN 221182790 U CN221182790 U CN 221182790U CN 202323240586 U CN202323240586 U CN 202323240586U CN 221182790 U CN221182790 U CN 221182790U
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- nanocrystal core
- liquid accelerator
- metering
- feeding system
- tank
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- 239000007788 liquid Substances 0.000 title claims abstract description 45
- 239000002159 nanocrystal Substances 0.000 title claims abstract description 35
- 239000002994 raw material Substances 0.000 claims abstract description 56
- 238000003756 stirring Methods 0.000 claims abstract description 45
- 239000000463 material Substances 0.000 claims abstract description 32
- 238000007599 discharging Methods 0.000 claims description 21
- 238000002347 injection Methods 0.000 claims description 10
- 239000007924 injection Substances 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 description 11
- 230000007246 mechanism Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000701 coagulant Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The application discloses an automatic proportioning and feeding system of a nanocrystal core liquid accelerator, which comprises raw material tanks, a metering pump, a reaction kettle and a PLC control console, wherein the PLC control system is used for controlling the metering pump to operate in an intelligent and automatic mode, the metering pump is used for extracting and conveying materials reaching various proportions into the reaction kettle according to a set proportion from the raw material tanks, the materials reaching the standard are uniformly mixed and fully reacted under the stirring of a stirring paddle driven by a motor, so that the nanocrystal core liquid accelerator is prepared.
Description
Technical Field
The application relates to the field of production of nanocrystal core type liquid accelerator, in particular to an automatic proportioning and feeding system of a nanocrystal core type liquid accelerator.
Background
The nano crystal nucleus type liquid accelerator is a high-efficiency and environment-friendly concrete accelerator, has the advantages of quick solidification, high strength, good impermeability and the like, and is widely applied to concrete engineering in the fields of water conservancy, traffic, construction and the like. However, in the traditional preparation process of the nanocrystal core type liquid accelerator, the manual proportioning and feeding operation mode is adopted for proportioning and feeding, so that the manual working strength is high, the efficiency is low, the error rate is high, the production efficiency of the nanocrystal core type liquid accelerator is low, and the quality cannot be ensured.
Disclosure of utility model
The application provides an automatic proportioning and feeding system of a nanocrystal core type liquid accelerator, which adopts a PLC control system to intelligently and automatically control a metering pump to operate, and the metering pump is used for pumping from each raw material tank according to a set proportion and conveying the raw material into a reaction kettle, so that a plurality of raw materials with proper proportion are uniformly mixed and fully reacted under the stirring of a stirring paddle driven by a motor to prepare the nanocrystal core type liquid accelerator.
The application provides an automatic proportioning and feeding system of a nanocrystal core type liquid accelerator, which comprises a plurality of raw material tanks, a plurality of metering pumps, a reaction kettle and a PLC (programmable logic controller) control console, wherein each raw material tank comprises a material injection pipe, the bottom of the material injection pipe is communicated with a material tank, the outer wall of the material tank is provided with a metering column which is communicated with the material tank, and the top of the metering column is provided with a dial plate;
The side wall of each raw material tank is connected with a discharging pipe, the tail end of each discharging pipe is connected with a metering pump, the output ends of the metering pumps are connected with a connecting pipe, the connecting pipes are communicated with the same reaction kettle, the reaction kettle comprises a stirring tank, the top of the stirring tank is fixedly provided with a motor, the output end of the motor is connected with a stirring paddle, the stirring tank is positioned inside the stirring tank, the bottom of the stirring tank is provided with a discharging pipe, and the discharging pipe is provided with a discharging valve;
The dial plate, the metering pump, the motor and the discharge valve are all connected with the same PLC console through wires.
Further, the metering pump is specifically a plunger metering pump.
Further, the bottom of the stirring tank is in a cone shape.
Further, the stirring paddle adopts a double-blade stirring paddle.
Further, the motor is specifically a servo motor.
Further, the PLC console comprises a display screen and a control keyboard.
According to the technical scheme, the automatic proportioning and feeding system for the nanocrystal core type liquid accelerator comprises a plurality of raw material tanks, a plurality of metering pumps, a reaction kettle and a PLC (programmable logic controller) control console, wherein the raw material tanks are used for storing liquid raw materials for producing the nanocrystal core type liquid accelerator, the metering pumps are used for metering and feeding liquid raw materials for producing the nanocrystal core type liquid accelerator, the reaction kettle is used for conveying the various raw materials together according to the proportion and is used for reacting, the raw material tanks comprise a material injection pipe, an injection channel of raw materials in the material tanks, when the raw materials in the material tanks are insufficient, a proper amount of raw materials can be supplemented into the material tanks through the structure so as to ensure normal production of the nanocrystal core type liquid accelerator, the bottom of each material injection pipe is communicated with the material tanks, a container for storing the liquid raw materials for producing the nanocrystal core type liquid accelerator is provided with a metering column on the outer wall of each material tank, the metering column is communicated with each material tank, the metering structure is used for metering the residual quantity of the raw materials in each material tank, a dial plate is arranged at the top of each metering column, and the metering column is combined with the metering column to display the residual quantity of the raw materials in each metering column;
The method comprises the steps that the side wall of each raw material tank is connected with a discharging pipe, the tail end of each discharging pipe is connected with a metering pump, a metering and feeding device for metering and feeding liquid raw materials for producing nanocrystal core liquid accelerator is arranged at the tail end of each discharging pipe, under the control of a PLC (programmable logic controller) control board, a certain amount of raw materials can be respectively extracted from the raw material tank according to the preset proportion of the PLC control board and conveyed into the reaction kettle to be mixed and reacted, the output ends of a plurality of metering pumps are connected with a connecting pipe, the raw materials are conveyed to the conveying channel of the reaction kettle by the metering pumps, the plurality of connecting pipes are communicated with the same reaction kettle, the mixed reaction device after the plurality of raw materials are mixed, the reaction kettle comprises a stirring tank, a reaction container after the plurality of raw materials are mixed, the top of the stirring tank is fixedly provided with a motor, a kinetic energy output structure is used for providing power support for the rotation of the stirring paddle, the output end of the motor is connected with the stirring paddle, and is positioned inside the stirring tank, the stirring structure is used for stirring and mixing the plurality of raw materials in the reaction kettle, the mixing reaction rate among the raw materials is improved, the raw materials are mixed and reacted, the coagulant is arranged at the bottom of the stirring tank, the mixing channel is provided with a discharging pipe after the stirring and is used for discharging the nanocrystal core liquid accelerator, and is arranged in the control kettle, and the discharging valve is arranged in the reaction kettle;
Each dial plate, each metering pump, the motor and the discharge valve are all connected with the same PLC control console through wires, the control mechanism controls the operation of the whole equipment, under the control of the control mechanism, intelligent automatic proportioning feeding can be realized, traditional manual proportioning feeding is replaced, manual working strength is reduced, production efficiency is improved, accurate proportioning is realized, proportioning errors are reduced, and the quality of produced products is strongly ensured.
In summary, the beneficial effects of the application are as follows:
1. The device controls automatic proportioning, metering and feeding by using an advanced intelligent control system, so that not only is the manual working strength reduced and the production efficiency improved, but also the accurate proportioning is realized, the proportioning error rate is reduced, and the quality of the produced product is also effectively ensured.
2. The metering pump adopts the plunger metering pump, realizes liquid raw material metering through the reciprocating motion of the plunger, has the characteristics of accurate metering, stable flow and the like, completely accords with the use standard of the building industry, realizes accurate dosage distribution and stable flow output, and ensures the use stability of the equipment.
3. The bottom of the stirring tank is in a conical shape, so that the nanocrystal core type liquid accelerator after complete reaction is completely discharged out of the reaction kettle, the retention of the nanocrystal core type liquid accelerator in the reaction kettle is reduced, the production benefit of a product is improved, and the aim of reducing the production cost is fulfilled.
Drawings
In order to more clearly illustrate the technical solution of the present application, the drawings that are necessary for the embodiments will be briefly described, and it will be obvious to those skilled in the art that other drawings can be obtained from these drawings without inventive effort.
FIG. 1 is a schematic diagram of the structure of the present application.
Fig. 2 is a schematic diagram of the structure of the PLC console of the present application.
Illustration of:
The device comprises a 1-feeding pipe, a 2-charging tank, a 3-measuring column, a 4-dial, a 5-discharging pipe, a 6-metering pump, a 7-connecting pipe, an 8-motor, a 9-stirring tank, a 10-stirring paddle, a 11-discharging pipe, a 12-discharging valve and a 13-PLC console.
Detailed Description
In order to enable those skilled in the art to better understand the technical solutions of the present application, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings.
The technical scheme can be seen as follows:
example 1:
See fig. 1 and 2.
The automatic proportioning and feeding system of the nanocrystal core type liquid accelerator comprises a plurality of raw material tanks, a plurality of metering pumps 6, a reaction kettle and a PLC (programmable logic controller) control console 13, wherein the raw material tanks are used for storing liquid raw materials for producing the nanocrystal core type liquid accelerator, the metering pumps 6 are used for metering and feeding liquid raw materials for producing the nanocrystal core type liquid accelerator, the reaction kettle conveys various raw materials together according to the proportion and enables the raw materials to react, the raw material tanks comprise a material injection pipe 1 and a material injection channel in a material tank 2, when the raw materials in the material tank 2 are insufficient, a proper amount of raw materials can be supplemented into the material tank 2 through the structure so as to ensure normal production of the nanocrystal core type liquid accelerator, the bottom of the material injection pipe 1 is communicated with the material tank 2, a container for storing the liquid raw materials for producing the nanocrystal core type liquid accelerator is provided with a metering column 3 on the outer wall of the material tank 2, the metering column 3 is communicated with the material tank 2, a metering structure is arranged at the top of the metering column 3, a dial 4 is combined with the metering column 3, and the residual quantity of the raw materials in the metering column 2 is measured by the metering column 3 is displayed;
The side wall of each raw material tank is connected with a discharging pipe 5, the tail end of each discharging pipe 5 is connected with a metering pump 6, a metering and feeding device for metering and feeding liquid raw materials for producing a nanocrystal core liquid accelerator is arranged at the tail end of each discharging pipe 5, under the control of a PLC (programmable logic controller) control board 13, a certain amount of raw materials can be respectively extracted from the raw material tank according to the preset proportion of the PLC control board 13 and conveyed into a reaction kettle to be mixed and reacted, the output ends of a plurality of metering pumps 6 are connected with a connecting pipe 7, the metering pumps 6 are used for conveying the raw materials to the conveying channel of the reaction kettle, a plurality of connecting pipes 7 are communicated with the same reaction kettle, the mixed and reacted device of a plurality of raw materials is arranged at the bottom of the reaction kettle, the reaction kettle comprises a stirring tank 9, a reaction container of the mixed raw materials is fixedly provided with a motor 8 at the top of the stirring tank 9, a kinetic energy output structure is used for providing power support for the rotation of the stirring paddle 10, the stirring paddle 10 is arranged inside the stirring tank 9, the stirring structure is used for stirring and mixing the plurality of raw materials in the reaction kettle under the action of the motor 8, the stirring and mixing speed of the raw materials are improved, the mixed raw materials in the reaction kettle are arranged at the bottom of the stirring tank 9, a discharging valve 11 is arranged in the reaction kettle, and the reaction kettle is arranged at the bottom of the stirring tank, and is provided with a discharging valve 11, and the stirring valve is arranged in the reaction kettle is arranged at the bottom of the reaction kettle, and is arranged at the control valve 11;
Each dial plate 4, each metering pump 6, the motor 8 and the discharge valve 12 are connected with the same PLC control console 13 through wires, the control mechanism controls the operation of the whole equipment, under the control of the control mechanism, intelligent automatic proportioning feeding can be realized, traditional manual proportioning feeding is replaced, manual working strength is reduced, production efficiency is improved, precise proportioning is realized, proportioning errors are reduced, and the quality of produced products is effectively guaranteed.
As the preferred implementation mode, the metering pump 6 is specifically a plunger metering pump, realizes liquid raw material metering through the reciprocating motion of a plunger, has the characteristics of accurate metering, stable flow and the like, completely accords with the use standard of the building industry, realizes accurate dosage distribution and stable flow output, and ensures the use stability of the equipment.
As a preferred embodiment, the bottom of the stirring tank 9 is in a conical shape, so that the nanocrystal core type liquid accelerator after complete reaction is completely discharged out of the reaction kettle, the retention of the nanocrystal core type liquid accelerator in the reaction kettle is reduced, the production benefit of a product is improved, and the aim of reducing the production cost is fulfilled.
As a preferred embodiment, the stirring paddle 10 adopts a double-blade stirring paddle, so that the stirring is more uniform and the mixing efficiency is higher.
As the preferred implementation mode, the motor 8 is a servo motor, the closed-loop control of speed and moment is realized, the problem of step motor out-of-step is overcome, the overload resistance is strong, the load which is three times of rated torque can be born, the characteristics of large load fluctuation of the stirring paddle 10 and the like are met, and the normal operation of the reaction kettle is ensured.
As a preferred embodiment, the PLC control console 13 includes a display screen and a control keyboard, so as to facilitate observation and adjustment of the raw material proportioning data and the like output by each metering pump 6.
Other embodiments of the application will be apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein. This application is intended to cover any variations, uses, or adaptations of the application following, in general, the principles of the application and including such departures from the present disclosure as come within known or customary practice within the art to which the application pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope of the application being indicated by the following claims.
It is to be understood that the application is not limited to the precise arrangements and instrumentalities shown in the drawings, which have been described above, and that various modifications and changes may be effected without departing from the scope thereof. The embodiments of the present application described above do not limit the scope of the present application.
Claims (6)
1. The automatic proportioning and feeding system for the nanocrystal core liquid accelerator comprises a plurality of raw material tanks, a plurality of metering pumps (6), a reaction kettle and a PLC (programmable logic controller) control console (13), and is characterized in that the raw material tanks comprise a material injection pipe (1), a material tank (2) is communicated with the bottom of the material injection pipe (1), a metering column (3) is arranged on the outer wall of the material tank (2) and is communicated with the material tank (2), and a dial plate (4) is arranged at the top of the metering column (3);
Every head tank lateral wall all is connected with discharging pipe (5), every discharging pipe (5) end all is connected with one measuring pump (6), and a plurality of the output of measuring pump (6) all is connected with connecting pipe (7), and a plurality of connecting pipe (7) intercommunication has same reation kettle, reation kettle includes, agitator tank (9), the top of agitator tank (9) is fixed with motor (8), the output of motor (8) is connected with stirring rake (10), is located inside agitator tank (9), agitator tank (9) bottom is provided with row material pipe (11), be provided with discharge valve (12) on row material pipe (11);
Each dial plate (4), each metering pump (6), the motor (8) and the discharge valve (12) are connected with the same PLC control console (13) through wires.
2. The automatic proportioning feeding system of a nanocrystal core liquid accelerator according to claim 1, wherein the metering pump (6) is specifically a plunger metering pump.
3. The automatic proportioning feeding system of the nanocrystal core liquid accelerator according to claim 1, wherein the bottom of the stirring tank (9) is conical.
4. The automatic proportioning feeding system of a nanocrystal core liquid accelerator according to claim 1, wherein the stirring paddle (10) is a double-blade stirring paddle.
5. The automatic proportioning feeding system of a nanocrystal core type liquid accelerator according to claim 1, wherein the motor (8) is specifically a servo motor.
6. The automatic proportioning feeding system of a nanocrystal core liquid accelerator according to claim 1, wherein the PLC control console (13) comprises a display screen and a control keyboard.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323240586.2U CN221182790U (en) | 2023-11-29 | 2023-11-29 | Automatic proportioning and feeding system for nanocrystal core type liquid accelerator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323240586.2U CN221182790U (en) | 2023-11-29 | 2023-11-29 | Automatic proportioning and feeding system for nanocrystal core type liquid accelerator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221182790U true CN221182790U (en) | 2024-06-21 |
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ID=91493332
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323240586.2U Active CN221182790U (en) | 2023-11-29 | 2023-11-29 | Automatic proportioning and feeding system for nanocrystal core type liquid accelerator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221182790U (en) |
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2023
- 2023-11-29 CN CN202323240586.2U patent/CN221182790U/en active Active
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