CN221182103U - Dust remover for carbon fiber material production - Google Patents
Dust remover for carbon fiber material production Download PDFInfo
- Publication number
- CN221182103U CN221182103U CN202322981350.8U CN202322981350U CN221182103U CN 221182103 U CN221182103 U CN 221182103U CN 202322981350 U CN202322981350 U CN 202322981350U CN 221182103 U CN221182103 U CN 221182103U
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- Prior art keywords
- chamber
- filter element
- pulse
- carbon fiber
- fan
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- 239000000428 dust Substances 0.000 title claims abstract description 51
- 239000000463 material Substances 0.000 title claims abstract description 22
- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 20
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 20
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 8
- 238000004140 cleaning Methods 0.000 claims abstract description 16
- 238000001914 filtration Methods 0.000 claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims description 13
- 238000007664 blowing Methods 0.000 claims description 10
- 238000003860 storage Methods 0.000 claims description 6
- 210000002489 tectorial membrane Anatomy 0.000 claims description 5
- 238000002347 injection Methods 0.000 abstract description 10
- 239000007924 injection Substances 0.000 abstract description 10
- 230000009471 action Effects 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 3
- 238000007380 fibre production Methods 0.000 abstract description 3
- 239000004744 fabric Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- 101100520231 Caenorhabditis elegans plc-3 gene Proteins 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
The utility model discloses a dust remover for carbon fiber material production, and relates to the technical field of carbon fiber production. The device comprises a box body, wherein a box door is arranged on the front side of the box body through a hinge, a PLC (programmable logic controller) is arranged on the box door, a filtering chamber, an ash removing chamber and a fan chamber are sequentially arranged in the box body from bottom to top, the filtering chamber, the ash removing chamber and the fan chamber are mutually communicated, and a rubber expansion joint is arranged at the inner top of the filtering chamber. When the filter element is required to be cleaned, a PLC controller sends out a signal, an air source converts air flow into pulse injection through a pulse valve after the pulse injection pipe is opened, so that the surface of the filter element is impacted, dust is dropped and taken away, and meanwhile, the filter element is vibrated by being linked with a vibrator at the bottom of the filter element, so that the adhered dust can be vibrated under the action of vibration force, and the filter element is cleaned in a multiple mode, so that the cleaning effect of the filter element can be improved.
Description
Technical Field
The utility model relates to the technical field of carbon fiber production, in particular to a dust remover for carbon fiber material production.
Background
The carbon fiber material is a new product developed in recent years, and is formed by mixing two components of superfine material and polyacrylonitrile carbon fiber, the strength can reach 250-560 MPa, and the general common material is only 12MPa, so that the material also has the advantages of light weight, heat resistance, good flame retardant property and the like, is suitable for various civil construction engineering, is an excellent structural material, and can also be used for aerospace engineering, and the technological process of the carbon fiber material is as follows: 1. crushing and pre-homogenizing; 2. preparing raw materials; 3. homogenizing, screening and grading raw materials; 4. preheating and decomposing; 5. firing material clinker; 6. grinding the materials; 7. and (5) packaging materials.
In order to prevent dust generated in the carbon fiber production process from affecting the health of equipment and operators, a cloth bag type dust removing device is often adopted for removing dust, but the conventional cloth bag type dust removing device only adopts backflushing to clean a filter cloth bag, so that the cleaning effect is not ideal, and the filtering efficiency of the filter cloth bag is reduced after long-time use.
Disclosure of utility model
The utility model provides a dust remover for carbon fiber material production, which aims to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a dust remover is used in carbon fiber material production, includes the box, the front side of box has the chamber through the hinge installation chamber door, and installs the PLC controller on the chamber door, from supreme filter chamber, deashing room and the fan room of being equipped with down in proper order in the box, and filter chamber, deashing room and the fan room link up each other, rubber telescopic joint is installed at the interior top of filter chamber, and the tectorial membrane filter core is installed to rubber telescopic joint's bottom, the end cover is installed to tectorial membrane filter core's bottom, and the vibrator is installed to the bottom of end cover, be provided with the dust collection box in the filter chamber, install pulse deashing mechanism in the deashing room, install the formula fan that pumps in the fan room, vibrator, pulse deashing mechanism and the equal and PLC controller electric connection that pumps.
Further, an air inlet is formed in the side wall of the filtering chamber, and an air outlet is formed in the side wall of the fan chamber.
Further, a handle lock is arranged on the box door and is in locking connection with the box body through the handle lock.
Further, a bin opening is arranged on the outer side of the lower portion of the filtering chamber, and the dust collecting box slides on the bin opening.
Further, the outlet of the film-coated filter element is communicated with the ash-cleaning chamber, the inlet end of the pump-type fan is communicated with the ash-cleaning chamber, and the outlet end of the pump-type fan is connected with the air outlet.
Further, the pulse ash removal mechanism comprises an air storage tank, a pulse blowing pipe and a pulse valve, one end of the pulse blowing pipe is connected with the air storage tank through the pulse valve, and the other end of the pulse blowing pipe is positioned above an outlet of the tectorial membrane filter core.
Compared with the prior art, the utility model provides the dust remover for producing the carbon fiber material, which has the following beneficial effects:
When the filter element is required to be cleaned, a PLC controller sends out a signal, an air source converts air flow into pulse injection through a pulse valve after the pulse injection pipe is opened, so that the surface of the filter element is impacted, dust is dropped and taken away, and meanwhile, the filter element is vibrated by being linked with a vibrator at the bottom of the filter element, so that the adhered dust can be vibrated under the action of vibration force, and the filter element is cleaned in a multiple mode, so that the cleaning effect of the filter element can be improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a front view of the present utility model;
FIG. 3 is a block diagram of the pulse ash removal mechanism of the present utility model.
In the figure: 1. a case; 2. a door; 3. a PLC controller; 4. a filtering chamber; 5. an ash removal chamber; 6. a fan chamber; 7. a rubber expansion joint; 8. a membrane-covered filter element; 9. an end cap; 10. a vibrator; 11. a dust collection box; 12. a pulse ash removing mechanism; 121. a gas storage tank; 122. a pulse blowing pipe; 123. a pulse valve; 13. a pump fan; 14. an air inlet; 15. an air outlet; 16. a handle lock; 17. and a bin opening.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, the utility model discloses a dust remover for carbon fiber material production, which comprises a box body 1, wherein a box door 2 is arranged at the front side of the box body 1 through a hinge, a PLC controller 3 is arranged on the box door 2, a filtering chamber 4, a dust removing chamber 5 and a fan chamber 6 are sequentially arranged in the box body 1 from bottom to top, the filtering chamber 4, the dust removing chamber 5 and the fan chamber 6 are mutually communicated, a rubber expansion joint 7 is arranged at the inner top of the filtering chamber 4, a film-coated filter element 8 is arranged at the bottom of the rubber expansion joint 7, an end cover 9 is arranged at the bottom of the film-coated filter element 8, a vibrator 10 is arranged at the bottom of the end cover 9, a dust collecting box 11 is arranged in the filtering chamber 4, a pulse dust removing mechanism 12 is arranged in the dust removing chamber 5, and when the filter element is required to be cleaned, an air source converts air flow into pulse jet through a pulse valve 123 after opening, so that dust is impacted and taken away, meanwhile, a vibrator 10 at the bottom of the filter element is arranged at the bottom, an end cover is provided with a vibrator 10, and the vibrator 13 is further connected with a vibration pump mechanism 13 in a vibration mode, and a vibration pump mechanism 13 is arranged in the filter element, and a vibration pump mechanism 13 is used for cleaning the filter element.
Specifically, an air inlet 14 is formed in the side wall of the filtering chamber 4, and an air outlet 15 is formed in the side wall of the fan chamber 6.
In this embodiment, the air inlet 14 is used to connect with a dust suction pipe or hood, so that the dust-containing air enters into the filtering process under the action of the pump fan 13, and then the clean air is discharged from the air outlet 15.
Specifically, the door 2 is provided with a handle lock 16, and is in locking connection with the box 1 through the handle lock 16.
In this embodiment, the handle lock 16 is one type of lock, and has functions of opening, closing and sealing.
Specifically, a bin opening 17 is arranged on the outer side of the lower portion of the filtering chamber 4, and the dust collecting box 11 slides on the bin opening 17.
In this embodiment, the bin opening 17 is of an assembly structure so that the dust box 11 can be conveniently taken and placed in a drawing mode.
Specifically, the outlet of the membrane-coated filter element 8 is communicated with the ash removal chamber 5, the inlet end of the pump-type fan 13 is communicated with the ash removal chamber 5, and the outlet end of the pump-type fan is connected with the air outlet 15.
In this embodiment, the PLC controller 3 sends out a signal, and the air source converts the air flow into pulse injection through the pulse valve 123 after the pulse injection pipe 122 is opened, so as to impact the surface of the filter element, so that the dust falls off and is taken away, and meanwhile, the vibrator 10 at the bottom of the filter element is linked, so that the filter element vibrates, and the adhered dust can vibrate under the action of the vibration force, so as to further achieve the dust cleaning purpose.
Specifically, the pulse ash cleaning mechanism 12 includes an air tank 121, a pulse blowing pipe 122 and a pulse valve 123, one end of the pulse blowing pipe 122 is connected with the air tank 121 through the pulse valve 123, and the other end of the pulse blowing pipe 122 is located above the outlet of the membrane-covered filter element 8.
In this embodiment, the PLC controller 3 controls the opening and closing of the pulse valve 123, when the pulse valve 123 is opened, the compressed air in the air storage tank 121 sprays a high-speed high-pressure jet air flow to the filter element outlet through the small hole on the jetting pipe by the pulse valve 123, forming an induced air flow which is several times the volume of the jet air flow, and the induced air flow enters the filter element together, so that the filter element has instant positive pressure and rapid expansion, and dust deposited on the outer side of the filter element falls off, thereby achieving the purpose of ash removal.
When the filter element dust cleaning device is used, the air inlet 14 is used for being externally connected with a dust suction pipe or a cover, dust-containing air enters the filter under the action of the pump fan 13, clean air is discharged from the air outlet 15, when the filter element dust cleaning is needed, the PLC controller 3 sends out a signal, the air source converts air flow into pulse injection through the pulse valve 123 after the pulse injection pipe 122 is opened, so that the surface of the filter element is impacted, dust is dropped and taken away, meanwhile, the vibrator 10 at the bottom of the filter element is linked to vibrate the filter element, and the adhered dust can be vibrated under the action of vibration force, so that the filter element dust cleaning device further achieves the dust cleaning purpose.
In summary, when the filter element is required to be cleaned, the PLC 3 sends out a signal, the air source converts the air flow into pulse injection through the pulse valve 123 after the pulse injection pipe 122 is opened, so that the surface of the filter element is impacted, dust is dropped off and taken away, meanwhile, the vibrator 10 at the bottom of the filter element is linked, the filter element vibrates, and the adhered dust can be vibrated under the action of the vibration force, so that the purpose of cleaning the filter element is further achieved.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a dust remover for carbon fiber material production, includes box (1), its characterized in that: the front side of box (1) is through hinge mounting has chamber door (2), and installs PLC controller (3) on chamber door (2), from supreme filter chamber (4), deashing room (5) and the fan room (6) that are equipped with in proper order down in box (1), and filter chamber (4), deashing room (5) and fan room (6) link up each other, rubber telescopic joint (7) are installed at the interior top of filter chamber (4), and tectorial membrane filter core (8) are installed to the bottom of rubber telescopic joint (7), end cover (9) are installed to the bottom of tectorial membrane filter core (8), and vibrator (10) are installed to the bottom of end cover (9), be provided with dust collection box (11) in filter chamber (4), install pulse deashing mechanism (12) in deashing room (5), install in fan room (6) and pass through pump fan (13), vibrator (10), pulse deashing mechanism (12) and pass through pump fan (13) all with PLC controller (3) electric connection.
2. The dust remover for producing carbon fiber materials as set forth in claim 1, wherein: an air inlet (14) is formed in the side wall of the filtering chamber (4), and an air outlet (15) is formed in the side wall of the fan chamber (6).
3. The dust remover for producing carbon fiber materials as set forth in claim 1, wherein: the box door (2) is provided with a handle lock (16), and is in locking connection with the box body (1) through the handle lock (16).
4. The dust remover for producing carbon fiber materials as set forth in claim 1, wherein: the outside of the lower part of the filter chamber (4) is provided with a bin opening (17), and the dust collecting box (11) slides on the bin opening (17).
5. The dust remover for producing carbon fiber materials as set forth in claim 1, wherein: the outlet of the film-coated filter core (8) is communicated with the ash cleaning chamber (5), the inlet end of the pump-type fan (13) is communicated with the ash cleaning chamber (5), and the outlet end of the pump-type fan is connected with the air outlet (15).
6. The dust remover for producing carbon fiber materials as set forth in claim 1, wherein: the pulse ash cleaning mechanism (12) comprises an air storage tank (121), a pulse blowing pipe (122) and a pulse valve (123), one end of the pulse blowing pipe (122) is connected with the air storage tank (121) through the pulse valve (123), and the other end of the pulse blowing pipe (122) is located above an outlet of the coated filter element (8).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322981350.8U CN221182103U (en) | 2023-11-01 | 2023-11-01 | Dust remover for carbon fiber material production |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322981350.8U CN221182103U (en) | 2023-11-01 | 2023-11-01 | Dust remover for carbon fiber material production |
Publications (1)
Publication Number | Publication Date |
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CN221182103U true CN221182103U (en) | 2024-06-21 |
Family
ID=91494225
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202322981350.8U Active CN221182103U (en) | 2023-11-01 | 2023-11-01 | Dust remover for carbon fiber material production |
Country Status (1)
Country | Link |
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CN (1) | CN221182103U (en) |
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2023
- 2023-11-01 CN CN202322981350.8U patent/CN221182103U/en active Active
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