CN221164355U - Material leakage detection device - Google Patents
Material leakage detection device Download PDFInfo
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- CN221164355U CN221164355U CN202322988397.7U CN202322988397U CN221164355U CN 221164355 U CN221164355 U CN 221164355U CN 202322988397 U CN202322988397 U CN 202322988397U CN 221164355 U CN221164355 U CN 221164355U
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- flux
- storage tank
- welding powder
- arc
- material leakage
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- 238000001514 detection method Methods 0.000 title claims abstract description 43
- 239000000463 material Substances 0.000 title claims abstract description 24
- 239000000843 powder Substances 0.000 claims abstract description 40
- 238000003860 storage Methods 0.000 claims abstract description 36
- 238000003466 welding Methods 0.000 claims abstract description 35
- 230000004907 flux Effects 0.000 claims abstract description 20
- 238000000429 assembly Methods 0.000 claims abstract description 7
- 230000000712 assembly Effects 0.000 claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims description 8
- 206010066054 Dysmorphism Diseases 0.000 abstract 1
- 230000006978 adaptation Effects 0.000 abstract 1
- 230000000694 effects Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Arc Welding In General (AREA)
Abstract
The utility model relates to the technical field of material leakage detection, in particular to a material leakage detection device which comprises a flux-cored welding powder storage tank, wherein clamping assemblies are respectively arranged on two sides of the flux-cored welding powder storage tank. According to the utility model, the arc-shaped clamping plates are arranged to clamp the flux-cored welding powder storage tank, and then the flux-cored welding powder storage tank is detected by matching with the use of the detection assembly, so that leakage of materials from the storage tank is prevented, and the quality of the wear-resistant flux-cored welding wire is influenced; through setting up clamping component and adjusting part, but the real-time condition of quick adjustment arc clamping plate to impel the device to be suitable for not the flux core welding powder holding vessel of equidimension, and through setting up the rubber pad, can avoid flux core welding powder holding vessel and arc clamping plate direct contact, cause its surface to receive the damage, play buffer protection's effect to pressure sensor simultaneously, the use of cooperation spring again can impel the arc clamping plate to possess the function of self-adaptation regulation, with this adaptation part dysmorphism material holding vessel.
Description
Technical Field
The utility model relates to the technical field of material leakage detection, in particular to a material leakage detection device.
Background
The existing production mode of the wear-resistant flux-cored wire is that firstly, a steel belt is rolled into a U-shaped section shape, then flux-cored welding powder is injected into the U-shaped steel belt and is tightly tied by a rolling mill, and then flux-cored wires with different specifications are manufactured through drawing, however, in the production process of the wear-resistant flux-cored welding wire, in order to prevent leakage of the flux-cored welding powder from a storage tank, one hand is usually needed to hold an ultrasonic detector regularly, the other hand is used for closely contacting a detection head with the storage tank, detection of the storage tank is achieved, in the whole detection process, in order to prevent the detection head from shifting on the storage tank, detection accuracy is affected, the hand of the detection head is needed to maintain the existing state for a long time, and meanwhile, in order to avoid larger errors of detection accuracy, a plurality of groups of data are needed to be tested by a detector for concentrated analysis, and the whole labor intensity is large.
Disclosure of utility model
Aiming at the defects of the prior art, the utility model provides a material leakage detection device, which solves the technical problem that handheld equipment is needed to detect a material storage tank for multiple times, and the labor intensity is high.
In order to solve the technical problems, the utility model provides the following technical scheme: the material leakage detection device comprises a flux-cored welding powder storage tank, wherein clamping assemblies are respectively arranged on two sides of the flux-cored welding powder storage tank, a controller and a detection assembly are arranged on one side of one clamping assembly, and an adjusting assembly is arranged on the top of each clamping assembly;
The clamping assembly comprises two arc-shaped clamping plates, the other sides of the arc-shaped clamping plates are respectively provided with a convex block, two movable rods are symmetrically arranged on the convex blocks, two baffle plates are respectively arranged on two sides of the movable rods, springs mounted on the convex blocks are respectively arranged on one sides of the baffle plates, and a first electric telescopic rod is arranged between the two convex blocks.
Preferably, the adjusting component comprises two fixed rods which are respectively arranged on the movable rods, the tops of the two fixed rods are provided with movable bases, the two movable bases are provided with threaded rods, the threaded rods are provided with mounting bases, and one side of each mounting base is provided with a driving motor for driving the threaded rods to rotate.
Preferably, the detection assembly comprises a detection mechanism arranged on the protruding block, the detection mechanism is connected with a detection head through a wire, one side of the detection head is provided with a second electric telescopic rod arranged on the movable rod, and guide rings used for guiding and limiting the electricity are respectively arranged on the second electric telescopic rod and the movable rod.
Preferably, one side of each of the two arc-shaped clamping plates is provided with a rubber pad, and a pressure sensor arranged on each of the arc-shaped clamping plates is arranged in each rubber pad.
Preferably, the mounting seat is U-shaped.
Preferably, the two clamping assemblies are connected through four matched sleeves and sleeve rods.
By means of the technical scheme, the utility model provides a material leakage detection device, which at least has the following beneficial effects:
1. According to the utility model, the arc-shaped clamping plates are arranged to clamp the flux-cored welding powder storage tank, and then the flux-cored welding powder storage tank is detected by matching with the detection assembly, so that leakage of materials from the flux-cored welding powder storage tank is prevented, and the quality of the wear-resistant flux-cored welding wire is influenced.
2. The utility model can rapidly adjust the real-time state of the arc clamping plate by arranging the clamping assembly and the adjusting assembly, thereby promoting the device to be applicable to flux-cored welding powder storage tanks with different sizes, further improving the practicability and applicability of the device, and by arranging the rubber pad, the flux-cored welding powder storage tank can be prevented from being directly contacted with the arc clamping plate, the surface of the flux-cored welding powder storage tank is damaged, meanwhile, the pressure sensor is buffered and protected, and the arc clamping plate can be promoted to have the function of self-adaptive adjustment by being matched with the use of the spring, so that the flux-cored welding powder storage tank is suitable for partial special-shaped material storage tanks.
Drawings
In the drawings:
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic view of a clamping assembly according to the present utility model;
FIG. 3 is a schematic view of another view of the clamping assembly of the present utility model;
FIG. 4 is a schematic view of the arc clamping plate, rubber pad and pressure sensor of the present utility model;
FIG. 5 is a schematic view of the structure of the adjusting assembly of the present utility model;
FIG. 6 is a schematic diagram of a detecting assembly according to the present utility model;
fig. 7 is a schematic structural diagram of the working principle of the present utility model.
In the figure: 1. a flux cored welding powder storage tank; 2. a clamping assembly; 3. a controller; 4. an adjustment assembly; 5. a detection assembly; 21. an arc clamping plate; 22. a rubber pad; 23. a pressure sensor; 24. a bump; 25. a movable rod; 26. a baffle; 27. a spring; 28. a first electric telescopic rod; 41. a fixed rod; 42. a movable seat; 43. a threaded rod; 44. a mounting base; 45. a driving motor; 51. a detection mechanism; 52. a detection head; 53. a second electric telescopic rod; 54. a guide ring.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Example 1
Fig. 1-7 illustrate one embodiment of the present utility model: the utility model provides a material leakage detection device, including flux core welding powder holding vessel 1, flux core welding powder holding vessel 1 is used for depositing the welding powder that pours into to U-shaped billet, flux core welding powder holding vessel 1's both sides are provided with clamping component 2 respectively, clamping component 2 is used for centre gripping flux core welding powder holding vessel 1, one side of clamping component 2 is provided with controller 3 and detection component 5, detection component 5 is used for detecting flux core welding powder holding vessel 1 and has the gap, cause the material to take place the leakage phenomenon, and the top of two clamping components 2 is provided with adjusting component 4, adjusting component 4 is used for driving arc clamping plate 21 to press from both sides tight flux core welding powder holding vessel 1, thereby the follow-up leak detection to flux core welding powder holding vessel 1 is convenient;
The clamping assembly 2 comprises two arc clamping plates 21, the arc clamping plates 21 are used for clamping the flux-cored welding powder storage tank 1, rubber pads 22 are arranged on one sides of the two arc clamping plates 21, the rubber pads 22 play a role in protecting the flux-cored welding powder storage tank 1 and the pressure sensor 23, the pressure sensor 23 mounted on the arc clamping plates 21 is arranged inside the rubber pads 22, protruding blocks 24 are respectively arranged on the other sides of the two arc clamping plates 21, two movable rods 25 are symmetrically arranged on the two protruding blocks 24, baffle plates 26 are respectively arranged on two sides of the two movable rods 25, the baffle plates 26 are used for preventing springs 27 from falling off from the movable rods 25, first electric telescopic rods 28 are arranged between the two protruding blocks 24, and the first electric telescopic rods 28 are used for adjusting the distance between the two arc clamping plates 21 so as to be suitable for flux-cored welding powder storage tanks 1 with different sizes.
The adjusting component 4 comprises two fixed rods 41 which are respectively arranged on the movable rods 25, the fixed rods 41 are used for driving the clamping component 2 to move, moving seats 42 are arranged at the tops of the two fixed rods 41, the moving seats 42 are used for driving the fixed rods 41 to move, threaded rods 43 are arranged on the two moving seats 42, the threaded rods 43 are used for driving the moving seats 42 to move, mounting seats 44 are arranged on the threaded rods 43, the mounting seats 44 are U-shaped, one side of each mounting seat 44 is provided with a driving motor 45 for driving the corresponding threaded rod 43 to rotate, and the clamping component 2 is enabled to be applicable to flux cored welding powder storage tanks 1 with different sizes.
The detecting assembly 5 comprises a detecting mechanism 51 installed on the protruding block 24, the detecting mechanism 51 is used for detecting whether the flux powder storage tank 1 is likely to leak, the detecting mechanism 51 is connected with a detecting head 52 through a wire, one side of the detecting head 52 is provided with a second electric telescopic rod 53 installed on the movable rod 25, the second electric telescopic rod 53 and the movable rod 25 are respectively provided with a guide ring 54 used for guiding and limiting electricity, in the process of clamping the flux powder storage tank 1, the controller 3 is used for starting a driving motor 45, the driving motor 43 can drive the threaded rod 43 to rotate, the threaded rod 43 drives the movable seat 42 to move inwards, the fixed rod 41 is matched for use, the arc-shaped clamping plate 21 is driven to clamp the flux powder storage tank 1, then the first electric telescopic rod 28 is started again, the distance between the two arc-shaped clamping plates 21 can be reduced until the preset pressure of the pressure sensor 23 is reached, the first electric telescopic rod 28 is closed by the controller 3, then the second electric telescopic rod 53 is started again, the flux powder storage tank 1 can be contacted with the flux powder storage tank 1, and the flux powder storage tank 1 is prevented from leaking when the flux powder storage tank 1 is detected, and the flux powder storage tank 1 is prevented from leaking.
Example 2
On the basis of embodiment 1, as shown in fig. 1-3, two clamping assemblies 2 are connected through four matched sleeves and sleeve rods, the two clamping assemblies 2 are limited and guided, springs 27 mounted on the protruding blocks 24 are respectively arranged on one sides of two baffle plates 26, and the springs 27 promote the arc-shaped clamping plates 21 to have self-adaptive adjustment capability, so that the material storage tank with special shapes and asymmetry is suitable for part of material storage tanks.
The control mode of the utility model is automatically controlled by the controller, the control circuit of the controller can be realized by simple programming of a person skilled in the art, and the supply of power also belongs to common knowledge in the art, so the utility model does not explain the control mode and circuit connection in detail.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a material leak detection device, includes flux core welding powder holding vessel (1), its characterized in that: clamping assemblies (2) are respectively arranged at two sides of the flux-cored welding powder storage tank (1), a controller (3) and a detection assembly (5) are arranged at one side of one clamping assembly (2), and an adjusting assembly (4) is arranged at the top of each clamping assembly (2);
The clamping assembly (2) comprises two arc-shaped clamping plates (21), the other sides of the arc-shaped clamping plates (21) are respectively provided with a lug (24), two movable rods (25) are symmetrically arranged on the lugs (24), two baffle plates (26) are respectively arranged on two sides of the movable rods (25), springs (27) mounted on the lugs (24) are respectively arranged on one sides of the baffle plates (26), and a first electric telescopic rod (28) is arranged between the lugs (24).
2. A material leakage detection apparatus according to claim 1, wherein: the adjusting component (4) comprises two fixed rods (41) which are respectively arranged on the movable rods (25), movable bases (42) are arranged at the tops of the two fixed rods (41), threaded rods (43) are arranged on the movable bases (42), mounting bases (44) are arranged on the threaded rods (43), and a driving motor (45) for driving the threaded rods (43) to rotate is arranged on one side of each mounting base (44).
3. A material leakage detection apparatus according to claim 1, wherein: the detection assembly (5) comprises a detection mechanism (51) arranged on the protruding block (24), the detection mechanism (51) is connected with a detection head (52) through an electric wire, one side of the detection head (52) is provided with a second electric telescopic rod (53) arranged on the movable rod (25), and guide rings (54) used for guiding and limiting the electric property are respectively arranged on the second electric telescopic rod (53) and the movable rod (25).
4. A material leakage detection apparatus according to claim 3, wherein: one side of each of the two arc-shaped clamping plates (21) is provided with a rubber pad (22), and a pressure sensor (23) arranged on each of the arc-shaped clamping plates (21) is arranged inside each rubber pad (22).
5. A material leakage detection apparatus according to claim 2, wherein: the mounting seat (44) is U-shaped.
6. A material leakage detection apparatus according to claim 1, wherein: the two clamping assemblies (2) are connected through four matched sleeves and a sleeve rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322988397.7U CN221164355U (en) | 2023-11-07 | 2023-11-07 | Material leakage detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322988397.7U CN221164355U (en) | 2023-11-07 | 2023-11-07 | Material leakage detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221164355U true CN221164355U (en) | 2024-06-18 |
Family
ID=91532217
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322988397.7U Active CN221164355U (en) | 2023-11-07 | 2023-11-07 | Material leakage detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221164355U (en) |
-
2023
- 2023-11-07 CN CN202322988397.7U patent/CN221164355U/en active Active
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