CN221161557U - Stranded carbon fiber composite material forming equipment - Google Patents

Stranded carbon fiber composite material forming equipment Download PDF

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Publication number
CN221161557U
CN221161557U CN202322904237.XU CN202322904237U CN221161557U CN 221161557 U CN221161557 U CN 221161557U CN 202322904237 U CN202322904237 U CN 202322904237U CN 221161557 U CN221161557 U CN 221161557U
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China
Prior art keywords
glue
nozzle
hot pressing
carbon fiber
motor
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CN202322904237.XU
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Chinese (zh)
Inventor
张辉
徐晋梅
刘艳艳
孔娜
杜希成
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Shandong Guangda Line Equipment Co ltd
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Shandong Guangda Line Equipment Co ltd
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Abstract

The utility model relates to the technical field of carbon fiber composite material molding, in particular to stranded carbon fiber composite material molding equipment, which is provided with a defoaming mechanism and a nozzle mechanism, so that bubbles in resin glue can be eliminated in the molding process of a carbon fiber material, the processing quality can be improved, and the resin glue can be prevented from dripping after the glue brushing is finished; comprises a hot pressing mechanism; the device also comprises a die mechanism, a glue injection mechanism, a defoaming mechanism and a nozzle mechanism, wherein the die mechanism is arranged on the hot pressing mechanism, the glue injection mechanism is arranged at the right end of the hot pressing mechanism, the defoaming mechanism is arranged on the hot pressing mechanism, and the nozzle mechanism is arranged at the upper end of the hot pressing mechanism; the hot pressing mechanism carries out hot pressing, the mould mechanism is detachable mould, and injecting glue mechanism carries out injecting glue, defoaming mechanism defoaming to the resin glue, and spout mechanism carries out the brush and glues.

Description

Stranded carbon fiber composite material forming equipment
Technical Field
The utility model relates to the technical field of carbon fiber composite material molding, in particular to stranded carbon fiber composite material molding equipment.
Background
The carbon fiber plate is formed by impregnating and hardening carbon fibers arranged in the same direction with resin, can effectively solve the problems of difficult construction and large engineering quantity of multi-layer carbon fiber cloth, has good reinforcing effect, is convenient to construct, adopts high-quality carbon fiber raw materials and good basic resin, and has good performances of high tensile strength, corrosion resistance, shock resistance, impact resistance and the like.
In the existing carbon fiber composite material forming equipment, for example, the carbon fiber composite material forming equipment disclosed in the patent application number 202221284247.7 is provided with a shaping rod and a lower die cavity, and by utilizing the shapes of the upper die cavity and the lower die cavity, carbon fibers can be effectively formed into a hub shape when being subjected to hot press forming through an upper die and a lower die, and the carbon fibers in the hub shape can be coated on the outer side of the shaping rod by the aid of the shaping rod, so that the carbon fibers are conveniently taken out later, and the efficiency is higher and the coating effect is better when the carbon fibers are coated on a propeller later.
However, when the carbon fiber is resin-coated, bubbles exist in the resin, which results in a decrease in quality of the composite material after molding.
Disclosure of utility model
In order to solve the technical problems, the utility model provides stranded carbon fiber composite material forming equipment which is provided with the defoaming mechanism and the nozzle mechanism, so that bubbles in resin glue can be eliminated in the forming process of a carbon fiber material, the processing quality is improved, and the resin glue can be prevented from dripping after the glue brushing is finished.
The utility model relates to stranded carbon fiber composite material forming equipment, which comprises a hot pressing mechanism; the device also comprises a die mechanism, a glue injection mechanism, a defoaming mechanism and a nozzle mechanism, wherein the die mechanism is arranged on the hot pressing mechanism, the glue injection mechanism is arranged at the right end of the hot pressing mechanism, the defoaming mechanism is arranged on the hot pressing mechanism, and the nozzle mechanism is arranged at the upper end of the hot pressing mechanism;
The hot pressing mechanism is used for hot pressing, the die mechanism is a detachable die, the glue injection mechanism is used for injecting glue, the defoaming mechanism is used for defoaming the resin glue, and the nozzle mechanism is used for brushing the glue; the glue injection mechanism is opened to inject glue, the defoaming mechanism is opened to foam resin glue entering the defoaming mechanism, the resin glue enters the nozzle mechanism, the nozzle mechanism is opened to brush the resin glue, the nozzle mechanism is turned over to prevent residual glue from dripping, and then the hot pressing mechanism is opened to enable the die mechanism to hot press materials, so that bubbles existing in the resin glue can be eliminated in the forming process of the carbon fiber material, the processing quality is improved, and the resin glue dripping is prevented after the glue brushing is completed.
Preferably, the hot pressing mechanism comprises a pedestal, four groups of sliding racks, a top plate, a pressing plate and a hydraulic cylinder, wherein the four groups of sliding racks are arranged at the upper end of the pedestal, the top plate is arranged at the upper end of the four groups of sliding racks, the pressing plate is slidably arranged on the four groups of sliding racks, the hydraulic cylinder is arranged at the lower end of the top plate, and the output end of the hydraulic cylinder is connected with the upper end of the pressing plate; the hydraulic cylinder is opened to drive the pressing plate to make the pressing plate descend for pressing.
Preferably, the die mechanism comprises a male die, a female die and four groups of handles, the male die is arranged on the pressing plate, the female die is arranged on the pedestal, and two groups of handles are respectively and rotatably arranged on the male die and the female die; the male die and the female die are replaced by lifting the lifting handle, and the material is pressed by matching the male die with the female die.
Preferably, the glue injection mechanism comprises a glue box, a screw auger, a screw blade shaft and a motor I, wherein the glue box is arranged at the right end of the pedestal, the screw Long An is arranged at the upper end of the glue box, the screw blade shaft is rotatably arranged in the screw auger, the input end of the screw blade shaft extends to the upper side of the screw auger, the motor I is arranged at the upper end of the screw auger, and the output end of the motor I is connected with the input end of the screw blade shaft; the screw blade shafts are rotated by turning on a pair of screw blade shafts of the motor to drive, and the glue box resin glue is transported by the auger to be injected while the screw blade shafts are rotated.
Preferably, the defoaming mechanism comprises a feed box, a plurality of groups of springs and a vibration motor, wherein the feed box is connected with the pedestal through the plurality of groups of springs, and is communicated with the inside of the auger, and the vibration motor is arranged at the lower end of the feed box; the vibration motor is turned on to make the feed box match with the spring to eliminate the bubbles in the resin adhesive.
Preferably, the nozzle mechanism comprises two groups of sliding blocks, a spray head, a motor II, a gear I, a rack I, a gear II, two groups of racks II and a hose, wherein the two groups of sliding blocks are slidably arranged at the upper end of the pedestal, the spray head is rotatably arranged on the two groups of sliding blocks, the input end of the spray head extends to the right side of the sliding block, the motor II is arranged at the upper end of one group of sliding blocks, the gear I is connected with the output end of the motor II, the rack I is arranged at the upper end of the sliding block, the rack I is meshed with the gear I, the gear II is arranged on the spray head, the two groups of racks II are arranged at the upper end of the pedestal, and the input end of the spray head is connected with the inside of the material box through the hose; the first gear is rotated by opening the motor to drive the first gear, and the first gear is meshed with the first rack while rotating, so that the sliding block drives the spray head to move, and the second gear is meshed with the second rack while the spray head moves, and the spray head is turned over.
Compared with the prior art, the utility model has the beneficial effects that: the glue injection mechanism is opened to inject glue, the defoaming mechanism is opened to foam resin glue entering the defoaming mechanism, the resin glue enters the nozzle mechanism, the nozzle mechanism is opened to brush the resin glue, the nozzle mechanism is turned over to prevent residual glue from dripping, and then the hot pressing mechanism is opened to enable the die mechanism to hot press materials, so that bubbles existing in the resin glue can be eliminated in the forming process of the carbon fiber material, the processing quality is improved, and the resin glue dripping is prevented after the glue brushing is completed.
Drawings
FIG. 1 is a schematic illustration of an axially measured structure of the present utility model;
FIG. 2 is a right side view of the present utility model;
FIG. 3 is a schematic view of a right-side cross-sectional axially-measured structure of the present utility model;
FIG. 4 is a schematic view of a rear sectional isometric construction of the present utility model;
FIG. 5 is an enlarged schematic view of the spout mechanism of the present utility model in the axial view of the portion A in FIG. 4;
The reference numerals in the drawings: 1. a hot pressing mechanism; 11. a pedestal; 12. a carriage; 13. a top plate; 14. a pressing plate; 15. a hydraulic cylinder; 2. a mold mechanism; 21. a male die; 22. a female die; 23. a handle; 3. a glue injection mechanism; 31. a glue box; 32. an auger; 33. a helical leaf shaft; 34. a first motor; 4. a defoaming mechanism; 41. a feed box; 42. a spring; 43. a vibration motor; 5. a spout mechanism; 51. a slide block; 52. a spray head; 53. a second motor; 54. a first gear; 55. a first rack; 56. a second gear; 57. a second rack; 58. and (3) a hose.
Detailed Description
In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. This utility model may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Example 1
As shown in fig. 1 to 5, the hot-pressing mechanism comprises a hot-pressing mechanism 1, and further comprises a die mechanism 2, a glue injection mechanism 3, a defoaming mechanism 4 and a nozzle mechanism 5, wherein the die mechanism 2 is arranged on the hot-pressing mechanism 1, the glue injection mechanism 3 is arranged at the right end of the hot-pressing mechanism 1, the defoaming mechanism 4 is arranged on the hot-pressing mechanism 1, and the nozzle mechanism 5 is arranged at the upper end of the hot-pressing mechanism 1;
The hot pressing mechanism 1 carries out hot pressing, the die mechanism 2 is a detachable die, the glue injection mechanism 3 carries out glue injection, the defoaming mechanism 4 carries out defoaming on the resin glue, and the nozzle mechanism 5 carries out glue brushing;
The hot pressing mechanism 1 comprises a pedestal 11, four groups of carriages 12, a top plate 13, a pressing plate 14 and a hydraulic cylinder 15, wherein the four groups of carriages 12 are arranged at the upper end of the pedestal 11, the top plate 13 is arranged at the upper end of the four groups of carriages 12, the pressing plate 14 is slidably arranged on the four groups of carriages 12, the hydraulic cylinder 15 is arranged at the lower end of the top plate 13, and the output end of the hydraulic cylinder 15 is connected with the upper end of the pressing plate 14;
The die mechanism 2 comprises a male die 21, a female die 22 and four groups of handles 23, wherein the male die 21 is arranged on the pressing plate 14, the female die 22 is arranged on the pedestal 11, and two groups of handles 23 are respectively and rotatably arranged on the male die 21 and the female die 22;
The glue injection mechanism 3 comprises a glue box 31, a screw auger 32, a screw blade shaft 33 and a motor I34, wherein the glue box 31 is arranged at the right end of the pedestal 11, the screw auger 32 is arranged at the upper end of the glue box 31, the screw blade shaft 33 is rotatably arranged in the screw auger 32, the input end of the screw blade shaft 33 extends to the upper side of the screw auger 32, the motor I34 is arranged at the upper end of the screw auger 32, and the output end of the motor I34 is connected with the input end of the screw blade shaft 33;
the defoaming mechanism 4 comprises a feed box 41, a plurality of groups of springs 42 and a vibration motor 43, wherein the feed box 41 is connected with the pedestal 11 through the plurality of groups of springs 42, the feed box 41 is communicated with the inside of the auger 32, and the vibration motor 43 is arranged at the lower end of the feed box 41;
The nozzle mechanism 5 comprises two groups of sliding blocks 51, a nozzle 52, a motor II 53, a gear I54, a rack I55, a gear II 56, two groups of racks II 57 and a hose 58, wherein the two groups of sliding blocks 51 are slidably arranged at the upper end of the pedestal 11, the nozzle 52 is rotatably arranged on the two groups of sliding blocks 51, the input end of the nozzle 52 extends to the right side of the sliding block 51, the motor II 53 is arranged at the upper end of one group of sliding blocks 51, the gear I54 is connected with the output end of the motor II 53, the rack I55 is arranged at the upper end of the sliding block 51, the rack I55 is meshed with the gear I54, the gear II 56 is arranged on the nozzle 52, the two groups of racks II 57 are arranged at the upper end of the pedestal 11, and the input end of the nozzle 52 is connected with the inside of the feed box 41 through the hose 58;
The screw blade shaft 33 is driven by the first motor 34 to rotate the screw blade shaft 33, the screw blade shaft 33 rotates and simultaneously conveys resin glue in the glue box 31 into the feed box 41 through the auger 32, the resin glue enters the spray head 52 through the hose 58, the first gear 54 is driven by the second motor 53 to rotate by the first gear 54, the first gear 54 is meshed with the first rack 55 while rotating, the slide block 51 drives the spray head 52 to move, the spray head 52 moves and simultaneously drives the second gear 56 to be meshed with the second rack 57, the resin glue is turned over, the pressing plate 14 is lowered by opening the hydraulic cylinder 15 to drive the pressing plate 14, and the material is pressed by matching the male die 21 with the female die 22, so that the carbon fiber material can be brushed and prevented from dripping after the glue brushing is completed in the forming process.
Example 2
As shown in fig. 1 to 5, the hot-pressing mechanism comprises a hot-pressing mechanism 1, and further comprises a die mechanism 2, a glue injection mechanism 3, a defoaming mechanism 4 and a nozzle mechanism 5, wherein the die mechanism 2 is arranged on the hot-pressing mechanism 1, the glue injection mechanism 3 is arranged at the right end of the hot-pressing mechanism 1, the defoaming mechanism 4 is arranged on the hot-pressing mechanism 1, and the nozzle mechanism 5 is arranged at the upper end of the hot-pressing mechanism 1;
The hot pressing mechanism 1 carries out hot pressing, the die mechanism 2 is a detachable die, the glue injection mechanism 3 carries out glue injection, the defoaming mechanism 4 carries out defoaming on the resin glue, and the nozzle mechanism 5 carries out glue brushing;
The hot pressing mechanism 1 comprises a pedestal 11, four groups of carriages 12, a top plate 13, a pressing plate 14 and a hydraulic cylinder 15, wherein the four groups of carriages 12 are arranged at the upper end of the pedestal 11, the top plate 13 is arranged at the upper end of the four groups of carriages 12, the pressing plate 14 is slidably arranged on the four groups of carriages 12, the hydraulic cylinder 15 is arranged at the lower end of the top plate 13, and the output end of the hydraulic cylinder 15 is connected with the upper end of the pressing plate 14;
The die mechanism 2 comprises a male die 21, a female die 22 and four groups of handles 23, wherein the male die 21 is arranged on the pressing plate 14, the female die 22 is arranged on the pedestal 11, and two groups of handles 23 are respectively and rotatably arranged on the male die 21 and the female die 22;
The glue injection mechanism 3 comprises a glue box 31, a screw auger 32, a screw blade shaft 33 and a motor I34, wherein the glue box 31 is arranged at the right end of the pedestal 11, the screw auger 32 is arranged at the upper end of the glue box 31, the screw blade shaft 33 is rotatably arranged in the screw auger 32, the input end of the screw blade shaft 33 extends to the upper side of the screw auger 32, the motor I34 is arranged at the upper end of the screw auger 32, and the output end of the motor I34 is connected with the input end of the screw blade shaft 33;
the defoaming mechanism 4 comprises a feed box 41, a plurality of groups of springs 42 and a vibration motor 43, wherein the feed box 41 is connected with the pedestal 11 through the plurality of groups of springs 42, the feed box 41 is communicated with the inside of the auger 32, and the vibration motor 43 is arranged at the lower end of the feed box 41;
The nozzle mechanism 5 comprises two groups of sliding blocks 51, a nozzle 52, a motor II 53, a gear I54, a rack I55, a gear II 56, two groups of racks II 57 and a hose 58, wherein the two groups of sliding blocks 51 are slidably arranged at the upper end of the pedestal 11, the nozzle 52 is rotatably arranged on the two groups of sliding blocks 51, the input end of the nozzle 52 extends to the right side of the sliding block 51, the motor II 53 is arranged at the upper end of one group of sliding blocks 51, the gear I54 is connected with the output end of the motor II 53, the rack I55 is arranged at the upper end of the sliding block 51, the rack I55 is meshed with the gear I54, the gear II 56 is arranged on the nozzle 52, the two groups of racks II 57 are arranged at the upper end of the pedestal 11, and the input end of the nozzle 52 is connected with the inside of the feed box 41 through the hose 58;
The first motor 34 is turned on to drive the spiral blade shaft 33 so that the spiral blade shaft 33 rotates, the spiral blade shaft 33 rotates and simultaneously the resin glue in the glue box 31 is transported by the auger 32 to be injected into the material box 41, meanwhile, the vibration motor 43 is turned on to enable the material box 41 to be matched with the spring 42 to eliminate air bubbles in the resin glue, the resin glue enters the spray head 52 through the hose 58, the first motor 53 is turned on to drive the first gear 54 to rotate, the first gear 54 rotates and simultaneously meshes with the first gear 55, so that the slide block 51 drives the spray head 52 to move for brushing, the hydraulic cylinder 15 is turned on to drive the pressing plate 14 to descend, and the male die 21 is matched with the female die 22 to press materials, so that air bubbles in the resin glue can be eliminated in the forming process of a carbon fiber material, and the processing quality is improved.
As shown in fig. 1 to 5, in the stranded carbon fiber composite material forming apparatus of the present utility model, when in operation, the screw spindle 33 is driven by the first motor 34 to rotate the screw spindle 33, the screw spindle 33 rotates while the resin in the glue tank 31 is transported by the auger 32 to be injected into the feed tank 41, the feed tank 41 is driven by the opening of the vibration motor 43 to remove air bubbles in the resin in cooperation with the spring 42, the resin enters the spray head 52 through the hose 58, the first gear 54 is driven by the second motor 53 to rotate by the first gear 54, the first gear 54 rotates while engaging with the first rack 55, so that the spray head 52 is driven by the slide block 51 to move, the second gear 56 is engaged with the second rack 57 while the spray head 52 moves, so that the spray head 52 is turned over to perform resin coating, the pressing plate 14 is lowered by opening of the hydraulic cylinder 15, and the material is pressed by the cooperation of the male die 21 and the female die 22.
The hydraulic cylinder 15, the first motor 34, the vibration motor 43 and the second motor 53 of the present utility model are purchased on the market, and those skilled in the art only need to install and operate according to the attached instructions without the need for creative efforts of those skilled in the art.
The main functions realized by the utility model are as follows: in the carbon fiber composite material forming working process, the defoaming mechanism and the nozzle mechanism are arranged, so that bubbles in the resin adhesive can be eliminated in the forming process of the carbon fiber material, the processing quality is improved, and the resin adhesive can be prevented from dripping after the adhesive brushing is finished.
The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the technical principles of the present utility model, and these modifications and variations should also be regarded as the scope of the utility model.

Claims (6)

1. The stranded carbon fiber composite material forming equipment comprises a hot pressing mechanism (1); the automatic glue injection device is characterized by further comprising a mould mechanism (2), a glue injection mechanism (3), a defoaming mechanism (4) and a nozzle mechanism (5), wherein the mould mechanism (2) is arranged on the hot pressing mechanism (1), the glue injection mechanism (3) is arranged at the right end of the hot pressing mechanism (1), the defoaming mechanism (4) is arranged on the hot pressing mechanism (1), and the nozzle mechanism (5) is arranged at the upper end of the hot pressing mechanism (1);
The hot pressing mechanism (1) carries out hot pressing, the mould mechanism (2) is a detachable mould, the glue injection mechanism (3) carries out glue injection, the defoaming mechanism (4) carries out defoaming on the resin glue, and the nozzle mechanism (5) carries out glue brushing.
2. The stranded carbon fiber composite material forming equipment according to claim 1, wherein the hot pressing mechanism (1) comprises a pedestal (11), four groups of carriages (12), a top plate (13), a pressing plate (14) and a hydraulic cylinder (15), the four groups of carriages (12) are arranged at the upper end of the pedestal (11), the top plate (13) is arranged at the upper end of the four groups of carriages (12), the pressing plate (14) is slidably arranged on the four groups of carriages (12), the hydraulic cylinder (15) is arranged at the lower end of the top plate (13), and the output end of the hydraulic cylinder (15) is connected with the upper end of the pressing plate (14).
3. A stranded carbon fiber composite material forming apparatus as claimed in claim 2, wherein the die mechanism (2) comprises a male die (21), a female die (22) and four sets of handles (23), the male die (21) is mounted on the platen (14), the female die (22) is mounted on the stand (11), and two sets of handles (23) are rotatably mounted on each of the male die (21) and the female die (22).
4. A stranded carbon fiber composite material forming apparatus as claimed in claim 2, wherein the glue injection mechanism (3) comprises a glue box (31), a screw auger (32), a screw blade shaft (33) and a motor one (34), the glue box (31) is mounted at the right end of the pedestal (11), the screw auger (32) is mounted at the upper end of the glue box (31), the screw blade shaft (33) is rotatably mounted in the screw auger (32), and the input end of the screw blade shaft (33) extends to the upper side of the screw auger (32), the motor one (34) is mounted at the upper end of the screw auger (32), and the output end of the motor one (34) is connected with the input end of the screw blade shaft (33).
5. A stranded carbon fiber composite material forming apparatus as claimed in claim 2, wherein the defoaming mechanism (4) comprises a feed box (41), a plurality of sets of springs (42) and a vibration motor (43), the feed box (41) is connected with the pedestal (11) through the plurality of sets of springs (42), and the feed box (41) is communicated with the inside of the auger (32), and the vibration motor (43) is installed at the lower end of the feed box (41).
6. A stranded carbon fiber composite material forming apparatus as claimed in claim 2, wherein the nozzle mechanism (5) comprises two sets of sliders (51), a nozzle (52), a motor two (53), a gear one (54), a rack one (55), a gear two (56), two sets of racks two (57) and a hose (58), the two sets of sliders (51) are slidably mounted on the upper end of the pedestal (11), the nozzle (52) is rotatably mounted on the two sets of sliders (51), and the input end of the nozzle (52) extends to the right side of the sliders (51), the motor two (53) is mounted on the upper end of one set of sliders (51), the gear one (54) is connected with the output end of the motor two (53), the rack one (55) is mounted on the upper end of the sliders (51), and the rack one (55) is meshed with the gear one (54), the rack two (56) is mounted on the nozzle (52), the two sets of racks two (57) are mounted on the upper end of the pedestal (11), and the input end of the nozzle (52) is connected with the inside of the bin (41) through the hose (58).
CN202322904237.XU 2023-10-27 2023-10-27 Stranded carbon fiber composite material forming equipment Active CN221161557U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322904237.XU CN221161557U (en) 2023-10-27 2023-10-27 Stranded carbon fiber composite material forming equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322904237.XU CN221161557U (en) 2023-10-27 2023-10-27 Stranded carbon fiber composite material forming equipment

Publications (1)

Publication Number Publication Date
CN221161557U true CN221161557U (en) 2024-06-18

Family

ID=91460909

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322904237.XU Active CN221161557U (en) 2023-10-27 2023-10-27 Stranded carbon fiber composite material forming equipment

Country Status (1)

Country Link
CN (1) CN221161557U (en)

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