CN221157178U - Dewatering device for masterbatch - Google Patents
Dewatering device for masterbatch Download PDFInfo
- Publication number
- CN221157178U CN221157178U CN202323110290.9U CN202323110290U CN221157178U CN 221157178 U CN221157178 U CN 221157178U CN 202323110290 U CN202323110290 U CN 202323110290U CN 221157178 U CN221157178 U CN 221157178U
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- CN
- China
- Prior art keywords
- dewatering
- color master
- filter screen
- dewatering box
- fixedly connected
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- 239000004594 Masterbatch (MB) Substances 0.000 title claims description 8
- 239000004595 color masterbatch Substances 0.000 claims abstract description 52
- 230000018044 dehydration Effects 0.000 claims abstract description 39
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 39
- 230000007246 mechanism Effects 0.000 claims abstract description 25
- 238000011084 recovery Methods 0.000 claims abstract description 21
- 238000012216 screening Methods 0.000 claims abstract description 21
- 238000007599 discharging Methods 0.000 claims description 10
- 238000003756 stirring Methods 0.000 claims description 8
- 239000002351 wastewater Substances 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 230000001360 synchronised effect Effects 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 238000004064 recycling Methods 0.000 claims 1
- 238000012797 qualification Methods 0.000 abstract description 3
- 238000003723 Smelting Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 6
- 238000001035 drying Methods 0.000 description 4
- 239000000049 pigment Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
Landscapes
- Drying Of Solid Materials (AREA)
- Centrifugal Separators (AREA)
Abstract
The present utility model provides a dehydration device for color master batch, comprising: the centrifugal dewatering device comprises a dewatering box, a screening mechanism and a recovery device, wherein a supporting leg is fixedly connected to the dewatering box, a centrifugal dewatering device is fixedly connected to the left side of the dewatering box, the screening mechanism is fixedly connected with the dewatering box, a second filter screen is arranged on the lower surface of the dewatering box, the second filter screen is located between the screening mechanisms, the recovery device corresponds to the second filter screen in position, a heater is arranged on the upper surface of the dewatering box, and a fan is fixedly connected to the heater. The dehydration device for the color master batch provided by the utility model carries out low-speed centrifugal dehydration on the color master batch by the centrifugal dehydration device, so as to achieve the purpose of preliminary dehydration; and the primarily dehydrated color master batches enter a dewatering tank to be further dried by a heater and a fan, and smaller color master batches fall into a recovery device when passing through a second filter screen when passing through a screening mechanism, so that the smelting is uniformly recovered, and the product qualification rate and the recovery efficiency are improved.
Description
Technical Field
The utility model relates to the technical field of masterbatch production, in particular to a dehydration device for masterbatch.
Background
The color master batch is a novel special colorant for polymer materials, also called pigment preparation, and is mainly used on plastics. The color master batch is generally composed of pigment or dye, carrier and additive, and is an aggregate prepared by uniformly loading extra amount of pigment into resin, and its tinting strength is higher than that of pigment itself.
The color master batch is processed into other products, the color master batch needs to achieve a certain degree of dryness, and the existing equipment is easy to cause incomplete drying and uneven drying when dehydrating and drying the color master batch, so that the quality of the products is affected; the color master batch is required to be screened in size so as to improve the product qualification rate, and extra equipment is required to be used in the step, so that the production cost is increased.
Therefore, it is necessary to provide a dehydration device for masterbatch to solve the above problems.
Disclosure of utility model
The utility model provides a dehydration device for color master batches, which solves the problems that the existing equipment is easy to dry incompletely when dehydrating and drying the color master batches, screens color master batches with qualified sizes, requires additional equipment and increases production cost.
In order to solve the technical problems, the present utility model provides a dehydration device for color master batch, comprising: the centrifugal dewatering device comprises a dewatering box, a screening mechanism and a recovery device, wherein a supporting leg is fixedly connected to the dewatering box, a centrifugal dewatering device is fixedly connected to the left side of the dewatering box, the screening mechanism is fixedly connected with the dewatering box, a second filter screen is arranged on the lower surface of the dewatering box, the second filter screen is located between the screening mechanisms, the recovery device corresponds to the second filter screen in position, a heater is arranged on the upper surface of the dewatering box, and a fan is fixedly connected to the heater.
Preferably, the dewatering box comprises a box body, a feeding channel is arranged at one end, close to the centrifugal dewatering device, of the box body, a discharging door is arranged at one end, far away from the centrifugal dewatering device, of the box body, and the discharging door is connected with the box body in a rotating mode.
Preferably, the centrifugal dewatering device comprises a low-speed centrifugal machine and a supporting seat, wherein a feeding hole and a first motor are arranged on the upper portion of the low-speed centrifugal machine, a rotating shaft is arranged at the output end of the first motor, the rotating shaft is rotationally connected with the upper portion of the low-speed centrifugal machine, a first filter screen is fixedly connected with the tail end of the rotating shaft, the periphery of the first filter screen is attached to the inner wall of the low-speed centrifugal machine, a water outlet pipe is arranged at the bottom of the low-speed centrifugal machine, a discharging pipe is arranged at the bottom of the low-speed centrifugal machine, and the discharging pipe extends to the inside of the dewatering box.
Preferably, the screening mechanism comprises a motor, a stirring plate is arranged at the output end of the motor, the stirring plate is rotationally connected with the inner wall of the dewatering box, and a synchronous belt is arranged at the output end of the motor, which is close to the bottom surface of the dewatering box.
Preferably, the heater comprises a shell, a heating pipeline is fixedly connected to the inside of the shell, an air inlet is formed in the upper surface of the shell, and the air inlet is matched with the output end of the fan.
Preferably, the recovery device comprises a waste water tank and a collection tank, and a filter screen is arranged at the bottom of the collection tank.
Compared with the related art, the dehydration device for the color master batch has the following beneficial effects:
The utility model provides a dehydration device for color master batches, which carries out low-speed centrifugal dehydration on the color master batches by using a centrifugal dehydration device so as to achieve the purpose of preliminary dehydration; and the primarily dehydrated color master batches enter a dewatering tank to be further dried by a heater and a fan, and smaller color master batches fall into a recovery device when passing through a second filter screen when passing through a screening mechanism, so that the smelting is uniformly recovered, and the product qualification rate and the recovery efficiency are improved.
Drawings
FIG. 1 is a schematic diagram of a dewatering device for masterbatch according to a preferred embodiment of the present utility model;
FIG. 2 is a schematic diagram of the screening mechanism inside the dewatering box of the present utility model;
FIG. 3 is a schematic diagram of the structure of the present utility model;
Fig. 4 is a schematic view of the heater and blower of the present utility model.
Reference numerals in the drawings: 1. dewatering box, 11, box, 12, feed channel, 13, discharge door, 2, supporting leg, 3, centrifugal dewatering device, 31, centrifuge, 32, supporting seat, 33, feed inlet, 34, first motor, 35, axis of rotation, 36, first filter screen, 37, outlet pipe, 38, discharging pipe, 4, screening mechanism, 41, second motor, 42, toggle plate, 43, hold-in range, 5, second filter screen, 6, heater, 61, shell, 62, heating pipeline, 63, air intake, 7, fan, 8, recovery unit, 81, waste water tank, 82, collecting box.
Detailed Description
The utility model will be further described with reference to the drawings and embodiments.
Referring to fig. 1, fig. 2, fig. 3 and fig. 4 in combination, fig. 1 is a schematic structural diagram of a dehydration device for color master batch according to a preferred embodiment of the present utility model; FIG. 2 is a schematic diagram of the screening mechanism inside the dewatering box of the present utility model; FIG. 3 is a schematic diagram of the structure of the present utility model; fig. 4 is a schematic view of the heater and blower of the present utility model.
The dehydration device for masterbatch includes: the dewatering box 1, sieve material mechanism 4 and recovery unit 8, fixedly connected with supporting leg 2 on the dewatering box 1, the left side fixedly connected with centrifugal dehydration device 3 of dewatering box 1, sieve material mechanism 4 and dewatering box 1 fixed connection, the lower surface of dewatering box 1 is provided with second filter screen 5, second filter screen 5 is located between the sieve material mechanism 4, recovery unit 8 corresponds with the position of second filter screen 5, the upper surface of dewatering box 1 is provided with heater 6, fixedly connected with fan 7 on the heater 6.
Adding the color master batch into a centrifugal dehydration device 3, and performing low-speed centrifugal dehydration on the color master batch to achieve the purpose of preliminary dehydration; the color master batch after preliminary dehydration falls down after entering the dehydration tank 1, and is further dried when passing through the lower part of the heater 6 and the fan 7, so as to thoroughly remove residual moisture; when passing through the screening mechanism 4, smaller color master batches fall into the recovery device 8 when passing through the second filter screen, and then are uniformly recovered and smelted, and qualified color master batches are output from the right side of the dewatering box 1.
The dewatering box 1 comprises a box body 11, a feeding channel 12 is arranged at one end, close to the centrifugal dewatering device 3, of the box body 11, a discharging door 13 is arranged at one end, far away from the centrifugal dewatering device 3, of the box body 11, and the discharging door 13 is rotatably connected with the box body 11.
The color master batch enters the box 11 from the lower part of the centrifugal dewatering device 3 and falls on the feeding channel 12, the feeding channel 12 forms an included angle with the horizontal plane, the color master batch continues to advance to the right side of the box 11, and after being dried by the heater 6 and the fan 7 and screened by the screening mechanism 4, the finished product is output from the discharging door 13.
The centrifugal dewatering device 3 comprises a low-speed centrifugal machine 31 and a supporting seat 32, a feed inlet 33 and a first motor 34 are arranged on the upper portion of the low-speed centrifugal machine 31, a rotating shaft 35 is arranged at the output end of the first motor 34, the rotating shaft 35 is rotationally connected with the upper portion of the low-speed centrifugal machine 31, a first filter screen 36 is fixedly connected with the tail end of the rotating shaft 35, the periphery of the first filter screen 36 is attached to the inner wall of the low-speed centrifugal machine 31, a water outlet pipe 37 is arranged at the bottom of the low-speed centrifugal machine 31, a discharge pipe 38 is arranged at the bottom of the low-speed centrifugal machine 31, and the discharge pipe 38 extends to the inside of the dewatering box 1.
The first motor 34 is started, the color master batch to be processed is added from the feed inlet 33, the color master batch is subjected to low-speed centrifugal dehydration, the wastewater falls into the water outlet pipe 37 below through the first filter screen 36 and is discharged, and the dehydrated color master batch enters the dehydration tank 1 from the discharge pipe 38.
The screening mechanism 4 comprises a motor 41, a stirring plate 43 is arranged at the output end of the motor 41, the stirring plate 43 is rotationally connected with the inner wall of the dewatering box 1, and a synchronous belt 42 is arranged at the output end of the motor 41, which is close to the bottom surface of the dewatering box 1.
The screening mechanism 4 drives the two groups of poking plates 43 to rotate simultaneously through the motor 41 and the synchronous belt 42; the stirring plate 43 stirs the color master batch stacked in the dewatering box 1 to the outlet continuously, and when the color master batch passes through the second filter screen 5, the smaller color master batch falls into the recovery device 8 below through meshes of the second filter screen 5 due to unqualified size.
The heater 6 comprises a shell 61, a heating pipeline 62 is fixedly connected inside the shell 61, an air inlet 63 is formed in the upper surface of the shell 61, and the air inlet 63 is matched with the output end of the fan 7.
After the heating pipe 62 heats the air, the hot air is blown into the dewatering box 1 by the fan 7, and the color master batch in the dewatering box is dried.
The recovery device 8 comprises a waste water tank 81 and a collection tank 82, and a filter screen is arranged at the bottom of the collection tank 82.
Smaller color master batches and waste water fall into the collecting box 82 after falling from the second filter screen 5 above, the filter screen arranged at the bottom of the collecting box 82 intercepts the color master batches, and the waste water is recycled and smelted after being uniformly collected and then discharged after entering the waste water tank 81.
The working principle of the dehydration device for color master batch provided by the utility model is as follows:
Adding the color master batch into a centrifugal dehydration device 3, and performing low-speed centrifugal dehydration on the color master batch to achieve the purpose of preliminary dehydration; the color master batch after preliminary dehydration falls down after entering the dehydration tank 1, and is further dried when passing through the lower part of the heater 6 and the fan 7, so as to thoroughly remove residual moisture; when passing through the screening mechanism 4, smaller color master batches fall into the recovery device 8 when passing through the second filter screen, and then are uniformly recovered and smelted, and qualified color master batches are output from the right side of the dewatering box 1.
Compared with the related art, the dehydration device for the color master batch has the following beneficial effects:
The centrifugal dehydration device 3 carries out low-speed centrifugal dehydration on the color master batch so as to achieve the purpose of preliminary dehydration; the color master batch after preliminary dehydration gets into dehydration tank 1 and is carried out further stoving by heater 6 and fan 7, and when sieving material mechanism 4, less color master batch falls into recovery unit 8 when passing through the second filter screen, and the unified recovery is smelted, has improved product percent of pass and recovery efficiency.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.
Claims (6)
1. The dehydration device for masterbatch is characterized by comprising: the centrifugal dewatering device comprises a dewatering box, a screening mechanism and a recovery device, wherein a supporting leg is fixedly connected to the dewatering box, a centrifugal dewatering device is fixedly connected to the left side of the dewatering box, the screening mechanism is fixedly connected with the dewatering box, a second filter screen is arranged on the lower surface of the dewatering box, the second filter screen is located between the screening mechanisms, the recovery device corresponds to the second filter screen in position, a heater is arranged on the upper surface of the dewatering box, and a fan is fixedly connected to the heater.
2. The dehydrating device for color master batches according to claim 1, wherein the dehydrating tank comprises a tank body, a feeding channel is arranged at one end, close to the centrifugal dehydrating device, of the tank body, a discharging door is arranged at one end, far away from the centrifugal dehydrating device, of the tank body, and the discharging door is connected with the tank body in a rotating mode.
3. The dewatering device for color master batch according to claim 1, wherein the centrifugal dewatering device comprises a low-speed centrifuge and a supporting seat, a feed inlet and a first motor are arranged on the upper portion of the low-speed centrifuge, a rotating shaft is arranged at the output end of the first motor, the rotating shaft is rotationally connected with the upper portion of the low-speed centrifuge, a first filter screen is fixedly connected with the tail end of the rotating shaft, the periphery of the first filter screen is attached to the inner wall of the low-speed centrifuge, a water outlet pipe is arranged at the bottom of the low-speed centrifuge, and a discharge pipe is arranged at the bottom of the low-speed centrifuge and extends to the inside of the dewatering tank.
4. The dewatering device for color master batch according to claim 1, wherein the material screening mechanism comprises a motor, a stirring plate is arranged at the output end of the motor, the stirring plate is rotationally connected with the inner wall of the dewatering box, and a synchronous belt is arranged at the output end of the motor, which is close to the bottom surface of the dewatering box.
5. The dehydration device for color master batch according to claim 1, wherein the heater comprises a housing, a heating pipeline is fixedly connected inside the housing, an air inlet is formed in the upper surface of the housing, and the air inlet is matched with the output end of the fan.
6. The dehydration apparatus for color master batch according to claim 1, wherein the recycling apparatus comprises a waste water tank and a collection tank, and a filter screen is provided at the bottom of the collection tank.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202323110290.9U CN221157178U (en) | 2023-11-17 | 2023-11-17 | Dewatering device for masterbatch |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202323110290.9U CN221157178U (en) | 2023-11-17 | 2023-11-17 | Dewatering device for masterbatch |
Publications (1)
Publication Number | Publication Date |
---|---|
CN221157178U true CN221157178U (en) | 2024-06-18 |
Family
ID=91440773
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202323110290.9U Active CN221157178U (en) | 2023-11-17 | 2023-11-17 | Dewatering device for masterbatch |
Country Status (1)
Country | Link |
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CN (1) | CN221157178U (en) |
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2023
- 2023-11-17 CN CN202323110290.9U patent/CN221157178U/en active Active
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