CN221147706U - Intelligent operation and maintenance system based on predictive maintenance of rotating equipment - Google Patents
Intelligent operation and maintenance system based on predictive maintenance of rotating equipment Download PDFInfo
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- CN221147706U CN221147706U CN202323293597.7U CN202323293597U CN221147706U CN 221147706 U CN221147706 U CN 221147706U CN 202323293597 U CN202323293597 U CN 202323293597U CN 221147706 U CN221147706 U CN 221147706U
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- 238000001514 detection method Methods 0.000 abstract description 5
- 238000013500 data storage Methods 0.000 abstract description 3
- 238000004891 communication Methods 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 230000003993 interaction Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
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- 230000005540 biological transmission Effects 0.000 description 1
- 238000013480 data collection Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
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Abstract
The utility model belongs to the technical field of operation and maintenance equipment, and particularly relates to an intelligent operation and maintenance system based on predictive maintenance of rotation equipment, which comprises the following components: a base, a support assembly, a control assembly and a balancing assembly; the support assembly is positioned on the top surface of the base, the control assembly is arranged on the top of the support assembly, the balance assembly is in flexible connection with the support assembly, and the balance assembly is hoisted above the base; the balance component is electrically connected with the control component; the base is suitable for being placed on the rotating equipment so that the control assembly can collect corresponding swing data and sound data through the balance assembly; according to the utility model, the base clings to the rotating equipment, a one-to-many acquisition mode is realized, and the supporting component is matched with the balance component to acquire swing data and sound data of each rotating equipment, so that the detection result is more accurate, and the control component is convenient for data storage and uploading, so that predictive maintenance of the rotating equipment is realized, and normal operation of the rotating equipment is ensured.
Description
Technical Field
The utility model belongs to the technical field of operation and maintenance equipment, and particularly relates to an intelligent operation and maintenance system based on predictive maintenance of rotary equipment.
Background
The rotating equipment in the pasture needs to be detected and maintained at fixed time and fixed point, such as a fan, an air compressor, a turntable and the like, the normal operation of the rotating equipment is the guarantee of normal and safe production of the pasture, and in order to avoid abnormal shutdown loss and production safety risk, predictive maintenance is needed to be carried out on the rotating equipment.
In the prior art, an intelligent operation and maintenance system and an operation and maintenance method of rotating equipment based on industrial Internet of things are mentioned, data acquisition and transmission are carried out through a wireless intelligent Wen Zhen sensor, but each rotating equipment needs to be provided with a wireless intelligent Wen Zhen sensor, complicated networking is needed, the cost of pasture enterprises is too high, the wireless intelligent Wen Zhenchuan sensor cannot be attached to the rotating equipment well, and the detection result cannot be very accurate.
Therefore, there is a need to develop a new intelligent operation and maintenance system based on predictive maintenance of rotating equipment to solve the above problems.
Disclosure of utility model
The utility model aims to provide an intelligent operation and maintenance system based on predictive maintenance of rotating equipment.
In order to solve the technical problems, the present utility model provides an intelligent operation and maintenance system based on predictive maintenance of rotating equipment, which includes: a base, a support assembly, a control assembly and a balancing assembly; the support assembly is positioned on the top surface of the base, the control assembly is arranged on the top of the support assembly, the balance assembly is in flexible connection with the support assembly, and the balance assembly is hoisted above the base; the balance component is electrically connected with the control component; the base is suitable for being placed on a rotating device, so that the control component can collect corresponding swing data and sound data through the balance component.
Further, the bottom surface of the base is horizontally arranged.
Further, the support assembly includes: at least two support bars; the bottom of each supporting rod is fixed with the top surface of the base; the top of each supporting rod is connected to be used for supporting the control assembly and the hoisting balance assembly.
Further, the control assembly includes: a box body and a control board; the box body is fixed at the top of each supporting rod, and the control panel is installed in the box body.
Further, a processor and a memory chip are arranged on the control panel; the storage chip and the balance component are electrically connected with the processor.
Further, the box body is provided with a signal input module and a signal output module, and the signal input module and the signal output module are electrically connected with the processor.
Further, the balancing assembly includes: the balance piece, the soft rope, the swing data acquisition module and the sound data acquisition module; each bracing piece is connected to the one end of rope, the balancing piece is connected to the other end of rope, swing data acquisition module, sound data acquisition module install on the balancing piece, just swing data acquisition module, sound data acquisition module and treater electrical property link to each other.
Further, the balance piece is a weight cylinder or a weight ball.
Further, the swing data acquisition module includes: a gyroscope; the gyroscope is mounted on the balance piece and is electrically connected with the processor.
Further, the sound data acquisition module includes: a sound pickup; the pickup is mounted on the balance member, and the pickup is electrically connected with the processor.
The utility model has the beneficial effects that the base clings to the rotating equipment to realize a one-to-many acquisition mode, and the supporting component is matched with the balance component to acquire the swing data and the sound data of each rotating equipment, so that the detection result is more accurate, the control component is convenient for data storage and uploading, the predictive maintenance of the rotating equipment is realized, and the normal operation of the rotating equipment is ensured.
Additional features and advantages of the utility model will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the utility model.
In order to make the above objects, features and advantages of the present utility model more comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present utility model, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a block diagram of an intelligent operation and maintenance system based on predictive maintenance of rotating equipment of the present utility model;
Fig. 2 is a functional block diagram of an intelligent operation and maintenance system based on predictive maintenance of rotating equipment of the present utility model.
In the figure:
1. A base; 2. a support assembly; 21. a support rod; 3. a control assembly; 31. a case body; 4. a balancing assembly; 41. a balance member; 42. a soft rope.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Embodiment 1, in this embodiment, as shown in fig. 1 to 2, this embodiment provides an intelligent operation and maintenance system based on predictive maintenance of a rotating device, which includes: a base 1, a support assembly 2, a control assembly 3 and a balancing assembly 4; the support component 2 is positioned on the top surface of the base 1, the control component 3 is arranged on the top of the support component 2, the balance component 4 is in flexible connection with the support component 2, and the balance component 4 is hoisted above the base 1; the balance component 4 is electrically connected with the control component 3; the base 1 is adapted to be placed on a rotating device so that the control assembly 3 collects corresponding oscillation data and sound data via the balancing assembly 4.
In this embodiment, the rotating equipment is hugged closely through base 1 to this embodiment, realizes one to many collection mode to supporting component 2 cooperation balancing component 4 can gather every rotating equipment's swing data and sound data, makes the testing result more accurate, and makes things convenient for data preservation and uploading through control component 3, realizes the predictive maintenance of rotating equipment, ensures rotating equipment normal operating.
In this embodiment, the bottom surface of the base 1 is disposed horizontally.
In this embodiment, the bottom surface of the base 1 is set to be horizontal, and after the base 1 is placed on the rotating device, the base 1 can be completely attached to the rotating device, so that the detection result is more accurate, and the stability of the balance assembly 4 in the initial state can be ensured.
As an alternative embodiment of the support assembly 2, the support assembly 2 comprises: at least two support rods 21; the bottom of each supporting rod 21 is fixed with the top surface of the base 1; the top of each supporting rod 21 is connected to support the control assembly 3 and the hoisting balance assembly 4.
In this embodiment, the two support rods 21 are symmetrically arranged, so that the stability of the structure can be ensured, and the control assembly 3 and the balance assembly 4 can be better supported.
In this embodiment, the control unit 3 includes: a case 31 and a control board; the box 31 is fixed on top of each support bar 21, and the control board is installed in the box 31.
In this embodiment, the box 31 mainly plays a role in installation, and the control board plays a role in storage, data interaction and control.
In this embodiment, the control board is provided with a processor and a memory chip; the memory chip and the balance component 4 are electrically connected with the processor.
In this embodiment, the processor can store data in the memory chip, and can perform data collection for a plurality of rotating devices.
In this embodiment, the box 31 is provided with a signal input module and a signal output module, and the signal input module and the signal output module are electrically connected with the processor.
As an optional implementation mode of the signal input module, the signal input module adopts a man-machine interaction screen, and can number each rotating device to play a role in recognition and positioning.
As an optional implementation mode of the signal output module, the signal output module adopts a data interface, and the processor performs data interaction with the upper computer through the data interface, so that collected data can be processed and analyzed in the upper computer, and further predictive maintenance of the rotating equipment is realized.
In this embodiment, the balancing assembly 4 includes: the balance piece 41, the soft rope 42, the swing data acquisition module and the sound data acquisition module; one end of the soft rope 42 is connected with each supporting rod 21, the other end of the soft rope 42 is connected with the balance piece 41, the swing data acquisition module and the sound data acquisition module are installed on the balance piece 41, and the swing data acquisition module and the sound data acquisition module are electrically connected with the processor.
In this embodiment, the balance member 41 is flexibly connected by the flexible rope 42, and the operation condition of the rotating device can be visually inspected by the swing amplitude of the balance member 41, and the operation condition of the rotating device can be displayed in a data manner by matching with the swing data acquisition module and the sound data acquisition module.
In this embodiment, the balance member 41 is a weight cylinder or a weight ball.
In this embodiment, the swing data acquisition module includes: a gyroscope; the gyroscope is mounted on the balance 41 and is electrically connected to the processor.
Specifically, when the balance 41 swings, the gyroscope can collect the swing data of the balance 41 to upload the swing data to the processor.
Specifically, the gyroscope is connected to the processor by wires, which are hidden in the cord 42.
In this embodiment, the sound data acquisition module includes: a sound pickup; the pickup is mounted on the balance 41 and is electrically connected to the processor.
Specifically, when the rotating device emits sound, the sound pick-up can collect sound data of the rotating device, so that the sound data can be uploaded to the processor, and further information such as decibels, frequencies and the like can be analyzed according to the sound data, so that judgment can be made on the condition of the rotating device.
Specifically, the pickup is connected to the processor by wires, which are hidden in the cord 42.
In summary, the base clings to the rotating equipment, a one-to-many acquisition mode is realized, and the supporting component is matched with the balancing component to acquire swing data and sound data of each rotating equipment, so that a detection result is more accurate, and the control component is convenient for data storage and uploading, so that predictive maintenance of the rotating equipment is realized, and normal operation of the rotating equipment is ensured.
The components (components not illustrating the specific structure) selected in the present application are common standard components or components known to those skilled in the art, and the structures and principles thereof are known to those skilled in the art through technical manuals or through routine experimental methods. Moreover, the software program related to the application is the prior art, and the application does not relate to any improvement on the software program.
In the description of embodiments of the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the several embodiments provided by the present application, it should be understood that the disclosed systems, devices, and methods may be implemented in other manners. The above-described apparatus embodiments are merely illustrative, for example, the division of the units is merely a logical function division, and there may be other manners of division in actual implementation, and for example, multiple units or components may be combined or integrated into another system, or some features may be omitted, or not performed. Alternatively, the coupling or direct coupling or communication connection shown or discussed with each other may be through some communication interface, device or unit indirect coupling or communication connection, which may be in electrical, mechanical or other form.
The units described as separate units may or may not be physically separate, and units shown as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
In addition, each functional unit in the embodiments of the present utility model may be integrated in one processing unit, or each unit may exist alone physically, or two or more units may be integrated in one unit.
With the above-described preferred embodiments according to the present utility model as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present utility model. The technical scope of the present utility model is not limited to the description, but must be determined according to the scope of claims.
Claims (10)
1. An intelligent operation and maintenance system based on predictive maintenance of rotating equipment, comprising:
A base, a support assembly, a control assembly and a balancing assembly; wherein the method comprises the steps of
The support component is positioned on the top surface of the base, the control component is arranged on the top of the support component, the balance component is in flexible connection with the support component, and the balance component is hoisted above the base;
The balance component is electrically connected with the control component;
The base is suitable for being placed on a rotating device, so that the control component can collect corresponding swing data and sound data through the balance component.
2. The intelligent operation and maintenance system based on predictive maintenance of rotating equipment according to claim 1,
The bottom surface of the base is horizontally arranged.
3. The intelligent operation and maintenance system based on predictive maintenance of rotating equipment according to claim 1,
The support assembly includes: at least two support bars;
the bottom of each supporting rod is fixed with the top surface of the base;
the top of each supporting rod is connected to be used for supporting the control assembly and the hoisting balance assembly.
4. The intelligent operation and maintenance system based on predictive maintenance of rotating equipment according to claim 3,
The control assembly includes: a box body and a control board;
The box body is fixed at the top of each supporting rod, and the control panel is installed in the box body.
5. The intelligent operation and maintenance system based on predictive maintenance of rotating equipment according to claim 4,
The control panel is provided with a processor and a memory chip;
the storage chip and the balance component are electrically connected with the processor.
6. The intelligent operation and maintenance system based on predictive maintenance of rotating equipment according to claim 5,
The box body is provided with a signal input module and a signal output module, and the signal input module and the signal output module are electrically connected with the processor.
7. The intelligent operation and maintenance system based on predictive maintenance of rotating equipment according to claim 5,
The balance assembly includes: the balance piece, the soft rope, the swing data acquisition module and the sound data acquisition module;
Each bracing piece is connected to the one end of rope, the balancing piece is connected to the other end of rope, swing data acquisition module, sound data acquisition module install on the balancing piece, just swing data acquisition module, sound data acquisition module and treater electrical property link to each other.
8. The intelligent operation and maintenance system based on predictive maintenance of rotating equipment according to claim 7,
The balance piece is a balance weight cylinder or a balance weight ball.
9. The intelligent operation and maintenance system based on predictive maintenance of rotating equipment according to claim 7,
The swing data acquisition module comprises: a gyroscope;
The gyroscope is mounted on the balance piece and is electrically connected with the processor.
10. The intelligent operation and maintenance system based on predictive maintenance of rotating equipment according to claim 7,
The sound data acquisition module comprises: a sound pickup;
the pickup is mounted on the balance member, and the pickup is electrically connected with the processor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323293597.7U CN221147706U (en) | 2023-12-05 | 2023-12-05 | Intelligent operation and maintenance system based on predictive maintenance of rotating equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323293597.7U CN221147706U (en) | 2023-12-05 | 2023-12-05 | Intelligent operation and maintenance system based on predictive maintenance of rotating equipment |
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| Publication Number | Publication Date |
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| CN221147706U true CN221147706U (en) | 2024-06-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323293597.7U Active CN221147706U (en) | 2023-12-05 | 2023-12-05 | Intelligent operation and maintenance system based on predictive maintenance of rotating equipment |
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| Country | Link |
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| CN (1) | CN221147706U (en) |
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2023
- 2023-12-05 CN CN202323293597.7U patent/CN221147706U/en active Active
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