CN221140079U

CN221140079U - Flaw detector unloader

Info

Publication number: CN221140079U
Application number: CN202323394237.6U
Authority: CN
Inventors: 李昶生
Original assignee: Sheyang Fujieda Flaw Detection Equipment Co ltd
Current assignee: Sheyang Fujieda Flaw Detection Equipment Co ltd
Priority date: 2023-12-12
Filing date: 2023-12-12
Publication date: 2024-06-14
Anticipated expiration: 2033-12-12

Abstract

The utility model belongs to the technical field of flaw detectors, in particular to a flaw detector blanking device, which comprises a first bracket; the side wall of the first bracket is fixedly connected with a ruler rail; a second bracket is oppositely arranged on the side wall of the first bracket; a sliding rail is fixedly connected to the top of the second bracket; the side wall of the sliding rail is fixedly connected with a first motor; the output end of the first motor is connected with a first connecting rod; the first connecting rod passes through the middle parts of the ruler track and the slide rail; the side wall of the first connecting rod is fixedly connected with a ruler rail wheel; the ruler rail wheel is meshed with the ruler rail in the middle of the ruler rail; according to the step, the first connecting rod can move on the ruler rail of the ruler rail through the arrangement of the ruler rail, the sliding rail, the first motor, the first connecting rod and the ruler rail wheel, so that the blanking is more stable, the collision generated during the blanking is reduced, and the stability of the blanking device of the flaw detector is enhanced.

Description

Flaw detector unloader

Technical Field

The utility model belongs to the technical field of flaw detectors, and particularly relates to a flaw detector blanking device.

Background

At the present time of rapid development, the requirements on the quality of materials are high, the integrity of the cast parts of the materials is pursued, so that the internal and surface defects of the cast parts of the materials are fewer, and because some internal material structures and surface micro defects cannot be distinguished by naked eyes, the defects need to be detected by using a flaw detector.

In the prior art, the flaw detector has a plurality of types according to different purposes, namely, the magnetic particle flaw detector detects whether a crack exists in an object by using magnetic substances, and the magnetic particle flaw detector is widely applied due to the characteristics of rapid detection and simple operation.

In long-time use observation, the conventional flaw detector is used for discharging, or a conventional manual or conveying belt is used for discharging, and damage to detected parts is likely to occur, so that the original complete parts are damaged due to collision.

Therefore, the utility model provides a flaw detector blanking device.

Disclosure of utility model

In order to make up the defects of the prior art and solve at least one problem in the background art, a flaw detector blanking device is provided.

The technical scheme adopted for solving the technical problems is as follows: the utility model relates to a blanking device of a flaw detector, which comprises a first bracket; the side wall of the first bracket is fixedly connected with a ruler rail; a second bracket is oppositely arranged on the side wall of the first bracket; a sliding rail is fixedly connected to the top of the second bracket; the side wall of the sliding rail is fixedly connected with a first motor; the output end of the first motor is connected with a first connecting rod; the first connecting rod passes through the middle parts of the ruler track and the slide rail; the side wall of the first connecting rod is fixedly connected with a ruler rail wheel; the ruler rail wheel is meshed with the ruler rail in the middle of the ruler rail; according to the step, the first connecting rod can move on the ruler rail of the ruler rail through the arrangement of the ruler rail, the sliding rail, the first motor, the first connecting rod and the ruler rail wheel, so that the blanking is more stable, the collision generated during the blanking is reduced, and the stability of the blanking device of the flaw detector is enhanced.

Preferably, the side wall of the first connecting rod is fixedly connected with a first fixing frame; the first fixing frames are uniformly distributed on the side wall of the first connecting rod; an electric push rod is fixedly connected to the top end of the first fixing frame; the end part of the electric push rod is fixedly connected with a fixed block; the side wall of the fixed block is fixedly connected with a second motor; the second motor output end is connected with a bidirectional threaded rod; the bidirectional threaded rod is in running fit with the middle part of the fixed block; the middle part of the bidirectional threaded rod is sleeved with a movable block; the movable blocks are uniformly distributed in the middle of the bidirectional threaded rod; the movable block is in transmission fit with the bidirectional threaded rod; the top of the movable block is fixedly connected with a second fixing frame; the side wall of the second fixing frame is fixedly connected with a bearing plate; according to the step, through the arrangement of the second motor, the distance between the movable blocks can be adjusted by rotating the two-way threaded rod, the height of the bearing plate of the flaw detector is adjusted through the arrangement of the electric push rod, and the parts of the flaw detector are placed at the top of the bearing plate, so that the adjustability of the blanking device of the flaw detector is further enhanced.

Preferably, the middle part of the bearing plate is in sliding fit with a sliding rod; the sliding rods are uniformly distributed in the middle of the bearing plate; springs are sleeved on the side walls of each group of sliding rods; the bottom end of each group of sliding rods is fixedly connected with a first gasket; the top end of each group of sliding rods is fixedly connected with a sucker; the small-sized parts can be clamped and limited through the arrangement of the sliding rod, the spring and the first gasket, and the large-sized parts can be adsorbed and contained through the arrangement of the sucker, so that the adaptability of the blanking device of the flaw detector is further enhanced.

Preferably, the top of the ruler track is fixedly connected with a third fixing frame; a third motor is fixedly connected to the top of the third fixing frame; the output end of the third motor is connected with a second connecting rod; the side wall of the second connecting rod is fixedly connected with fan blades; the fan blades are uniformly distributed on the side wall of the second connecting rod; a second gasket is fixedly connected to the end part of the second connecting rod; the third motor, the second connecting rod and the fan blades are arranged to remove the residual magnetic powder on the top of the bearing plate due to the containing of parts, so that the clearing performance of the blanking device of the flaw detector is further enhanced.

Preferably, the side wall of the second bracket is fixedly connected with a saving box; the side wall of the storage box is fixedly connected with a water pump; the output end of the water pump is connected with a water delivery pipe; the water pumps are uniformly distributed at the top of the storage box; the output end of the water pipe is connected with a spray head; an atomization device is arranged in the spray head; the impurities on the surfaces of the bearing plate and the bidirectional threaded rod are washed through the arrangement of the storage box, the water pump and the water pipe, and the impurities can be sprayed more uniformly through the atomization device arranged in the spray head, so that the flushing performance of the blanking device of the flaw detector is further enhanced.

Preferably, the side wall of the first bracket is fixedly connected with a collecting box; the filter plate is fixedly connected to the inner side wall of the collecting box; the impurities and the magnetic powder can be collected and filtered through the arrangement of the collecting box and the filter plate, so that the collection and the filtering performance of the blanking device of the flaw detector are further enhanced.

The beneficial effects of the utility model are as follows:

1. according to the blanking device of the flaw detector, the first connecting rod can move on the ruler rail of the ruler rail through the arrangement of the ruler rail, the sliding rail, the first motor, the first connecting rod and the ruler rail wheel, so that the blanking is more stable, the collision generated during blanking is reduced, and the stability of the blanking device of the flaw detector is enhanced.

2. According to the blanking device of the flaw detector, through the arrangement of the second motor, the bidirectional threaded rod can be rotated to achieve adjustment of the distance between the movable blocks, the height of the bearing plate of the blanking device is adjusted through the arrangement of the electric push rod, and parts of the blanking device are placed on the top of the bearing plate, so that the adjustability of the blanking device of the flaw detector is further enhanced.

Drawings

The utility model is further described below with reference to the accompanying drawings.

FIG. 1 is a perspective view of the present utility model;

FIG. 2 is a schematic view of the scale track construction of the present utility model;

FIG. 3 is a diagram of a bi-directional threaded rod in accordance with the present utility model;

FIG. 4 is a schematic view of the structure of the present utility model;

legend description:

1. A first bracket; 11. a ruler rail; 12. a second bracket; 13. a slide rail; 14. a first motor; 15. a first link; 16. a ruler rail wheel; 2. a first fixing frame; 21. an electric push rod; 22. a fixed block; 23. a second motor; 24. a two-way threaded rod; 25. a movable block; 26. the second fixing frame; 27. a carrying plate; 3. a slide bar; 31. a spring; 32. a first gasket; 33. a suction cup; 4. a third fixing frame; 41. a third motor; 42. a second link; 43. a fan blade; 44. a second gasket; 5. a deposit box; 51. a water pump; 52. a water pipe; 53. a spray head; 6. a collection box; 61. a filter plate; 7. a dust-proof net.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Specific examples are given below.

As shown in fig. 1 to 2, a blanking device of a flaw detector according to an embodiment of the present utility model includes a first bracket 1; the side wall of the first bracket 1 is fixedly connected with a ruler track 11; a second bracket 12 is oppositely arranged on the side wall of the first bracket 1; a sliding rail 13 is fixedly connected to the top of the second bracket 12; the side wall of the sliding rail 13 is fixedly connected with a first motor 14; the output end of the first motor 14 is connected with a first connecting rod 15; the first connecting rod 15 passes through the middle parts of the ruler rail 11 and the sliding rail 13; the side wall of the first connecting rod 15 is fixedly connected with a ruler rail wheel 16; the ruler rail wheel 16 is meshed with the ruler rail in the middle of the ruler rail 11; when the device works, the first motor 14 can rotate the first connecting rod 15 to enable the rule rail wheel 16 of the first connecting rod to be meshed with the rule rail inside the rule rail 11, so that the first connecting rod 15 moves on the rule rail in the middle of the rule rail 11; according to the step, the first connecting rod 15 can move on the ruler rail of the ruler rail 11 through the arrangement of the ruler rail 11, the sliding rail 13, the first motor 14, the first connecting rod 15 and the ruler rail wheel 16, so that the blanking is more stable, the collision generated during the blanking is reduced, and the stability of the blanking device of the flaw detector is enhanced.

Further, as shown in fig. 1 to 3, the side wall of the first connecting rod 15 is fixedly connected with a first fixing frame 2; the first fixing frames 2 are uniformly distributed on the side wall of the first connecting rod 15; an electric push rod 21 is fixedly connected to the top end of the first fixing frame 2; the end part of the electric push rod 21 is fixedly connected with a fixed block 22; the side wall of the fixed block 22 is fixedly connected with a second motor 23; the output end of the second motor 23 is connected with a bidirectional threaded rod 24; the bidirectional threaded rod 24 is in running fit with the middle part of the fixed block 22; the middle part of the bidirectional threaded rod 24 is sleeved with a movable block 25; the movable blocks 25 are uniformly distributed in the middle of the bidirectional threaded rod 24; the movable block 25 is in transmission fit with the bidirectional threaded rod 24; the top of the movable block 25 is fixedly connected with a second fixing frame 26; the side wall of the second fixing frame 26 is fixedly connected with a bearing plate 27; when the device works, because the bidirectional threaded rod 24 is provided with bidirectional threads, the second motor 23 can rotate the bidirectional threaded rod 24 to adjust the distance between the movable blocks 25, the bearing plate 27 is adjusted to a proper position to catch the detected parts, and the electric push rod 21 can adjust the height of the bearing plate 27 to enable the detected parts to be more easily contained; in the step, through the arrangement of the second motor 23, the distance between the movable blocks 25 can be adjusted by rotating the bidirectional threaded rod 24, the height of the bearing plate 27 is adjusted through the arrangement of the electric push rod 21, and the parts are placed at the top of the bearing plate 27, so that the adjustability of the blanking device of the flaw detector is further enhanced.

Further, as shown in fig. 3, the middle part of the bearing plate 27 is slidably fitted with a sliding rod 3; the sliding rods 3 are uniformly distributed in the middle of the bearing plate 27; the side wall of each group of sliding rods 3 is sleeved with a spring 31; a first gasket 32 is fixedly connected to the bottom end of each group of sliding rods 3; the top end of each group of sliding rods 3 is fixedly connected with a sucker 33; when the device works, the sliding rod 3 which is in sliding fit with the middle part of the bearing plate 27 can limit the parts placed on the top of the bearing plate 27, the sliding rod 3 can clamp the parts placed on the top of the bearing plate 27 through the repulsive force of the first gasket 32, and the contact surface of the sliding rod 3 on the side wall of a large part can be larger through the sucking disc 33 fixedly connected with the top end of each group of sliding rods 3, so that the large part is more stably placed; the small-sized parts can be clamped and limited through the arrangement of the sliding rod 3, the spring 31 and the first gasket 32, and large-sized parts can be adsorbed and held through the arrangement of the sucker 33, so that the adaptability of the blanking device of the flaw detector is further enhanced.

Further, as shown in fig. 1 to 4, the top of the rule track 11 is fixedly connected with a third fixing frame 4; a third motor 41 is fixedly connected to the top of the third fixing frame 4; the output end of the third motor 41 is connected with a second connecting rod 42; the side wall of the second connecting rod 42 is fixedly connected with a fan blade 43; the fan blades 43 are uniformly distributed on the side wall of the second connecting rod 42; a second gasket 44 is fixedly connected to the end part of the second connecting rod 42; when the device works, the second connecting rod 42 is driven by the third motor 41 so as to drive the fan blades 43 to generate air flow, and the top of the bearing plate 27 is cleaned under the non-working state of the device so as to remove the magnetic powder remained by the contained parts; in this step, the third motor 41, the second connecting rod 42 and the fan blades 43 can be used for removing the residual magnetic powder on the top of the bearing plate 27 due to the containing of parts, so that the clearing of the blanking device of the flaw detector is further enhanced.

Further, as shown in fig. 1, a storage box 5 is fixedly connected to the side wall of the second bracket 12; the side wall of the storage box 5 is fixedly connected with a water pump 51; the output end of the water pump 51 is connected with a water pipe 52; the water pumps 51 are uniformly distributed at the top of the storage box 5; the output end of the water pipe 52 is connected with a spray head 53; an atomization device is arranged in the spray head 53; during working, in a non-working state, cleaning liquid in the storage box 5 is driven by the water pump 51 to be sprayed on the surfaces of the bearing plate 27 and the bidirectional threaded rod 24 through the water pipe 52 for flushing, adjustment obstruction caused by impurity and magnetic powder accumulation is reduced, and the spraying is more uniform and sufficient through the atomizing device arranged in the spray head 53; in the step, impurities on the surfaces of the bearing plate 27 and the bidirectional threaded rod 24 of the flaw detector are washed through the arrangement of the storage box 5, the water pump 51 and the water pipe 52, and the spray can be more uniformly sprayed through the atomization device arranged in the spray head 53, so that the flushing performance of the flaw detector blanking device is further enhanced.

Further, as shown in fig. 1 to 2, the side wall of the first bracket 1 is fixedly connected with a collecting box 6; the filter plate 61 is fixedly connected to the inner side wall of the collecting box 6; in operation, impurities and residual magnetic powder cleaned by air flow and cleaning liquid can be collected through the collecting box 6, and the impurities and the magnetic powder can be filtered through the filter plate 61; this step can collect and filter the impurities and the magnetic powder by the arrangement of the collecting box 6 and the filter plate 61, and further enhances the collection and filtering performance of the flaw detector blanking device.

Further, as shown in fig. 1 to 4, the side wall of the second connecting rod 42 is sleeved with a dust screen 7; during operation, external impurities can be reduced from entering the air flow through the dustproof net 7; in the step, the dust screen 7 is arranged, so that the external impurities can be reduced from entering the air flow, and the protection of the blanking device of the flaw detector is further enhanced.

Working principle: during operation, can rotate first connecting rod 15 through first motor 14 and make its chi rail wheel 16 and the inside chi rail of its meshing chi rail 11, make its first connecting rod 15 in the chi rail up-movement of chi rail 11 middle part, because the setting of bi-directional threaded rod 24 for bi-directional screw thread, can make its bi-directional threaded rod 24 rotate and make its distance between the regulating movable block 25 through second motor 23, adjust its loading board 27 to suitable position and catch the spare part that finishes detecting, can adjust the height of loading board 27 through electric putter 21 and make it hold the spare part that finishes detecting more easily, can hold the spare part that its loading board 27 top was placed through the slide bar 3 of loading board 27 middle part sliding fit, can make the spare part that the slide bar 3 centre gripping was placed at loading board 27 top through the repulsion force of first gasket 32, the sucking disc 33 that the equal rigid coupling was put at every group slide bar 3 top can make it bigger to the lateral wall contact surface of large-scale spare part, make it hold more stably, drive the flabellum 42 and then drive 43 through third motor 41 and produce the air flow, can be carried out the air flow under the non-working condition of device, can carry out the magnetic powder through the filter plate 27 and carry out the setting up-up device and remove the magnetic powder and make the dust can be carried out the clean up device through the filter plate 53 and the air-up through the filter plate 53 and the air-cleaner box through the top part, the filter plate is kept up through the top surface of the air cleaner box and the air cleaner box is kept up through the top part and the top part of the top is kept up through the top of the loading board is kept up, and the air can be fully up through the air-down.

The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims

1. A blanking device of a flaw detector, which comprises a first bracket (1); the method is characterized in that: the side wall of the first bracket (1) is fixedly connected with a ruler track (11); a second bracket (12) is oppositely arranged on the side wall of the first bracket (1); a sliding rail (13) is fixedly connected to the top of the second bracket (12); the side wall of the sliding rail (13) is fixedly connected with a first motor (14); the output end of the first motor (14) is connected with a first connecting rod (15); the first connecting rod (15) passes through the middle parts of the ruler rail (11) and the sliding rail (13); the side wall of the first connecting rod (15) is fixedly connected with a ruler rail wheel (16); the ruler rail wheel (16) is meshed with the ruler rail in the middle of the ruler rail (11).

2. A flaw detector blanking apparatus as claimed in claim 1, wherein: the side wall of the first connecting rod (15) is fixedly connected with a first fixing frame (2); the first fixing frames (2) are uniformly distributed on the side wall of the first connecting rod (15); an electric push rod (21) is fixedly connected to the top end of the first fixing frame (2); a fixed block (22) is fixedly connected to the end part of the electric push rod (21); the side wall of the fixed block (22) is fixedly connected with a second motor (23); the output end of the second motor (23) is connected with a bidirectional threaded rod (24); the bidirectional threaded rod (24) is in running fit with the middle part of the fixed block (22); the middle part of the bidirectional threaded rod (24) is sleeved with a movable block (25); the movable blocks (25) are uniformly distributed in the middle of the bidirectional threaded rod (24); the movable block (25) is in transmission fit with the bidirectional threaded rod (24); a second fixing frame (26) is fixedly connected to the top of the movable block (25); the side wall of the second fixing frame (26) is fixedly connected with a bearing plate (27).

3. A flaw detector blanking apparatus as claimed in claim 2, wherein: a sliding rod (3) is in sliding fit with the middle part of the bearing plate (27); the sliding rods (3) are uniformly distributed in the middle of the bearing plate (27); the side wall of each group of sliding rods (3) is sleeved with springs (31); the bottom end of each group of sliding rods (3) is fixedly connected with a first gasket (32); and the top end of each group of sliding rods (3) is fixedly connected with a sucker (33).

4. A flaw detector blanking apparatus according to claim 3, characterized in that: a third fixing frame (4) is fixedly connected to the top of the ruler track (11); a third motor (41) is fixedly connected to the top of the third fixing frame (4); the output end of the third motor (41) is connected with a second connecting rod (42); the side wall of the second connecting rod (42) is fixedly connected with a fan blade (43); the fan blades (43) are uniformly distributed on the side wall of the second connecting rod (42); a second gasket (44) is fixedly connected to the end part of the second connecting rod (42).

5. The flaw detector blanking device according to claim 4, wherein: a saving box (5) is fixedly connected to the side wall of the second bracket (12); the side wall of the storage box (5) is fixedly connected with a water pump (51); the output end of the water pump (51) is connected with a water delivery pipe (52); the water pumps (51) are uniformly distributed at the top of the storage box (5); the output end of the water pipe (52) is connected with a spray head (53); an atomization device is arranged in the spray head (53).

6. The flaw detector blanking device according to claim 5, wherein: the side wall of the first bracket (1) is fixedly connected with a collecting box (6); the filter plate (61) is fixedly connected to the inner side wall of the collecting box (6).