CN221134564U

CN221134564U - Intelligent control welding deformation device

Info

Publication number: CN221134564U
Application number: CN202322856648.6U
Authority: CN
Inventors: 孙可; 张梦; 孙乙航; 张华建; 王泉
Original assignee: Zhongyu Jiangxin Machinery Manufacturing Co ltd
Current assignee: Zhongyu Jiangxin Machinery Manufacturing Co ltd
Priority date: 2023-10-24
Filing date: 2023-10-24
Publication date: 2024-06-14
Anticipated expiration: 2033-10-24

Abstract

The utility model discloses an intelligently controlled welding deformation device, which relates to the field of welding and comprises a supporting component, a crimping component, a first installation component and a second installation component; the first mounting assembly comprises an L-shaped first clamping plate; the second installation component comprises a sleeve hoop sleeved on the outer surface of the support component and in sliding connection, an L-shaped second clamping plate fixedly connected with the bottom surface of the sleeve hoop, and a locking bolt connected with the second clamping plate. The support component is erected on the edge frames on the left side and the right side of the bearing platform, the first clamping plate and the second clamping plate are respectively used for clamping the edge frames on the left side and the right side, and the compression joint component is in compression joint with the upper surface of the edge position of the plate. The utility model can inhibit the problem of deformation and warping of the edge of the base material during welding, improve the flatness of the welding surface, ensure the processing precision and improve the product quality.

Description

Intelligent control welding deformation device

Technical Field

The utility model relates to the technical field of welding, in particular to an intelligently controlled welding deformation device.

Background

Welding is an operation method in which two or more base materials are joined together into one body by using a welding material under high temperature or high pressure or both. The welding technology can achieve the combination between atoms of the base metal and the welding material, belongs to a permanent connection process, and is commonly used for processing metal, nonmetal and composite materials.

When the single-sided welding operation of the plate-shaped base metal is performed, the temperature suddenly changes and the stress is concentrated at the welding joint position, so that the problems of rising of the outer edge of the plate and concave of the joint position are often caused, the welding surface is uneven, the welding effect cannot reach the expected value, and the quality of a welded product is reduced.

Disclosure of Invention

In order to solve the problems of uneven welding surface and low quality of welded products caused by the fact that the edges of a platy base metal are tilted and the joint positions are concave during welding operation in the traditional scheme in the background art, the utility model provides an intelligent control welding deformation device.

The technical scheme adopted by the utility model for solving the technical problems is as follows: the intelligent control welding deformation device comprises a linear strip-shaped supporting component, a crimping component, a first installation component and a second installation component, wherein the crimping component is arranged on the lower surface of the supporting component and is detachably connected with the lower surface of the supporting component, the first installation component is arranged at one end of the supporting component and is fixedly connected with the supporting component, and the second installation component is arranged at the other end of the supporting component and is movably connected with the supporting component; the first mounting assembly comprises an L-shaped first clamping plate; the second installation assembly comprises a sleeve hoop sleeved on the outer surface of the support assembly and in sliding connection, an L-shaped second clamping plate fixedly connected with the bottom surface of the sleeve hoop, and a locking bolt connected with the second clamping plate; the first clamping plate and the second clamping plate are oppositely arranged; the support assembly is provided with a plurality of positioning holes distributed in a linear array, the hoop is provided with threaded holes matched with the positioning holes, positioning bolts are detachably connected in the threaded holes of the hoop, and the bottoms of the positioning bolts are arranged in any positioning hole; the vertical plate of the second clamping plate is provided with a through hole, and the position of the through hole of the vertical plate is connected with a locking bolt; the nut of the locking bolt is fixedly connected with the vertical plate, and the stud of the locking bolt is arranged in the through hole and the extension length of the stud can be adjusted.

The support component is clamped with the crimping component. The bottom surface of the supporting component is provided with a T-shaped clamping groove, the top of the crimping component is provided with a T-shaped clamping protrusion, and the clamping protrusion is arranged in the clamping groove and is in sliding connection.

As a further optimized scheme of the utility model, the crimping assembly is in a straight line shape.

As a further optimization scheme of the utility model, the two side walls of the bottom of the crimping assembly are respectively outwards protruded to form extension fins.

As a further optimization scheme of the utility model, the supporting component and the crimping component are hollow structures.

As a further optimization scheme of the utility model, the first clamping plate and/or the second clamping plate are respectively provided with a first reinforcing rib and/or a second reinforcing rib, and the first reinforcing rib and the second reinforcing rib are used for improving strength.

As a further optimization scheme of the utility model, the first reinforcing rib is arranged on the surface of the first clamping plate far away from the supporting component; the second reinforcing rib is arranged on the surface, far away from the supporting component, of the second clamping plate.

As a further optimization scheme of the utility model, the first reinforcing ribs are L-shaped or fan-shaped; the second reinforcing ribs are L-shaped or fan-shaped.

As a further optimization scheme of the utility model, the second reinforcing ribs are L-shaped, and the tops of the second reinforcing ribs are fixedly connected with the bottom surface or the side surface of the hoop.

In summary, the utility model has the following advantages: an intelligently controlled welding deformation device comprises a supporting component, a crimping component, a first installation component and a second installation component; the first mounting assembly comprises an L-shaped first clamping plate; the second installation component comprises a sleeve hoop sleeved on the outer surface of the support component and in sliding connection, an L-shaped second clamping plate fixedly connected with the bottom surface of the sleeve hoop, and a locking bolt connected with the second clamping plate. The support component is erected on the edge frames on the left side and the right side of the bearing platform, the first clamping plate and the second clamping plate are respectively used for clamping the edge frames on the left side and the right side, and the compression joint component is in compression joint with the upper surface of the edge position of the plate. The utility model can inhibit the problem of deformation and warping of the edge of the base material during welding, improve the flatness of the welding surface, ensure the processing precision and improve the product quality.

Drawings

The application is further described below with reference to the accompanying drawings:

FIG. 1 is a schematic perspective view of the present utility model;

FIG. 2 is a front view of the present utility model;

FIG. 3 is a schematic view of a second mounting assembly;

FIG. 4 is a schematic view of a structure of a clamping groove;

FIG. 5 is a schematic view of an extended fin structure;

FIG. 6 is a schematic view of an L-shaped second reinforcing rib structure;

FIG. 7 is a schematic view of a first mounting assembly;

FIG. 8 is a schematic view of an L-shaped first stiffener;

FIG. 9 is a front view of the present utility model in an installed state;

fig. 10 is a top view of the present utility model in an installed state.

Reference numerals illustrate:

In the figure, 0, plate; 01. a first base material; 02. a second base material; 001. a joint; 1. a support assembly; 11. a clamping groove; 12. positioning holes; 2. a crimping assembly; 21. the clamping bulge; 22. extending the fins; 3. a first mounting assembly; 31. a first clamping plate; 32. a first reinforcing rib; 4. a second mounting assembly; 41. a ferrule; 411. positioning bolts; 42. a second clamping plate; 43. a locking bolt; 44. a second reinforcing rib; 5. a load-bearing platform; 51. an edge frame.

Detailed Description

According to the above structural features of the present application, the embodiments of the present application will be further described:

Referring to fig. 1 to 2, an intelligently controlled welding deformation device comprises a linear supporting component 1, a crimping component 2 which is arranged on the lower surface of the supporting component 1 and detachably connected, a first installation component 3 which is arranged at one end of the supporting component 1 and fixedly connected, and a second installation component 4 which is arranged at the other end of the supporting component 1 and movably connected; the first mounting assembly 3 comprises an L-shaped first clamping plate 31, and the first clamping plate 31 is welded or fastened with the support assembly 1 through bolts; the second mounting assembly 4 comprises a sleeve hoop 41 sleeved on the outer surface of the supporting assembly 1 and in sliding connection, an L-shaped second clamping plate 42 fixedly connected (e.g. welded) with the bottom surface of the sleeve hoop 41, and a locking bolt 43 connected with the second clamping plate 42; the L-shaped first click plate 31 and the L-shaped second click plate 42 are disposed opposite to each other.

Referring to fig. 3, the support assembly 1 is provided with a plurality of positioning holes 12 distributed in a linear array, the ferrule 41 is provided with threaded holes matched with the positioning holes 12, positioning bolts 411 are detachably connected in the threaded holes of the ferrule 41, and the bottoms of the positioning bolts 411 are arranged in any positioning hole 12; the vertical plate of the second clamping plate 42 is provided with a through hole, and the position of the through hole of the vertical plate is connected with a locking bolt 43; the nut of the locking bolt 43 is fixedly connected (e.g. welded) with the vertical plate, the stud of the locking bolt 43 is placed in the through hole and the extension length can be adjusted (in combination with fig. 2), i.e. when the stud of the locking bolt 43 drives the stud to rotate, the extension length of the stud in the through hole can be increased or decreased.

Referring to fig. 4, the support assembly 1 is clamped with the crimping assembly 2. The bottom surface of the supporting component 1 is provided with a T-shaped clamping groove 11, the top of the crimping component 2 is provided with a T-shaped clamping bulge 21, and the clamping bulge 21 is arranged in the clamping groove 11 and is in sliding connection. The crimping assembly 2 is in the shape of a straight line. The top of the clamping bulge 21 is provided with a pressure sensor, a pressure signal receiving end of the pressure sensor is positioned right above and a gap is arranged between the pressure signal receiving end and the inner wall of the clamping groove 11, and the gap is 1-2 mm. The length of the lower part of the T-shaped clamping protrusion 21 is 2-3 mm longer than the length of the lower part of the T-shaped clamping groove 11, namely the clamping protrusion 21 can slide up and down in the clamping groove 11. When the pressure sensor is in a non-working state, under the action of the gravity of the crimping assembly 2, the clamping protrusion 21 is positioned at the bottommost end of the clamping groove 11, and the pressure signal receiving end of the pressure sensor is in a non-stressed state; when the pressure sensor is in a working state, namely when the pressure welding assembly 2 is pressed down on the upper surface of the plate 0, the clamping protrusion 21 slides upwards until the pressure signal receiving end of the pressure sensor is pressed on the inner wall of the top of the clamping groove 11. The pressure sensor is connected with an external intelligent control system (such as a computer) in a wired or wireless mode. When the computer does not receive the pressure sensor signal, the computer judges that the installation of the utility model is not finished, and simultaneously, the welding equipment (such as a welding mechanical arm) is prohibited from being started.

Referring to fig. 5, two sidewalls of the bottom of the crimping assembly 2 are respectively protruded outwards to form extension fins 22, and the extension fins 22 are crimped with the plate 0 for improving the structural stability of the present utility model.

The supporting component 1 and the pressing component 2 are hollow structures, such as extrusion lines or bending plate structures, and are used for reducing the weight of the body of the utility model.

Referring to fig. 3 and 6 to 8, the first and/or second clamping plates 31 and 42 are provided with (e.g., fixedly connected by welding) first and/or second reinforcing ribs 32 and 44, respectively.

Referring to fig. 7 to 8 and 9 to 10, the first reinforcing rib 32 is disposed on the surface of the first clamping plate 31 away from the support assembly 1, i.e., the outer surface of the L-shaped first clamping plate 31; the first reinforcing ribs 32 are used for enhancing the strength of the first clamping plate 31 and improving the bearing capacity of the first clamping plate 31 when clamped on the edge frame 51 of the bearing platform 5. The first reinforcing rib 32 has an L-shape (see fig. 8) or a fan shape (see fig. 7).

Referring to fig. 3, 6, 9 to 10, the second reinforcing rib 44 is disposed on the surface of the second clamping plate 42 away from the support assembly 1, i.e., the outer surface of the L-shaped second clamping plate 42; the second reinforcing ribs 44 are used for enhancing the strength of the second clamping plate 42 and improving the bearing capacity of the second clamping plate 42 when clamped on the edge frame 51 of the bearing platform 5. The second reinforcing rib 44 has an L-shape (see fig. 6) or a fan shape (see fig. 3).

Referring to fig. 6, the second reinforcing rib 44 has an L-shape, and the top of the second reinforcing rib 44 is fixedly connected (e.g., welded) to the bottom or side of the ferrule 41 for further enhancing the strength of the second clamping plate 42.

Referring to fig. 2, 3, 9-10, the operation steps of the present utility model are as follows: ① The positioning bolt 411 is removed, the hoop 41 is removed, and the crimping assembly 2 with proper thickness is installed through the clamping groove 11; ② The first clamping plate 31 is clamped on the side surface of the left side edge frame 51 of the bearing platform 5 (the bearing platform 5 is a welding platform of a die table or a welding instrument for example); ③ The left end and the right end of the supporting component 1 are respectively erected on the upper surfaces of edge frames 51 at the left side and the right side of the bearing platform 5, the lower bottom surface of the pressing component 2 is pressed on the upper surface of the edge position of the plate 0 (the plate 0 comprises a first base material 01 and a second base material 02), and the pressing component 2 is perpendicular to a joint 001 of the first base material 01 and the second base material 02; ④ The ferrule 41 is sleeved at the right end of the supporting component 1 and slides leftwards, and a positioning bolt 411 is installed by selecting a proper positioning hole 12 (at least ensuring that the lower bottom plate of the second clamping plate 42 can be contacted with the lower bottom surface of the right side edge frame 51); ⑤ The lock bolt 43 is adjusted, and a stud to the lock bolt 43 is press-fitted with the right side face of the right side edge frame 51.

Referring to fig. 10 and the operation steps of the present utility model, at least two sets of the present utility model are used to press the upper and lower edges of the first base material 01 and the second base material 02, respectively, so as to avoid the warpage of the left edge of the first base material 01 and the right edge of the second base material 02 during the welding process of the joint 001, improve the flatness of the welding surface, and ensure the machining precision.

Referring to fig. 9 and the foregoing operation ④ of the present utility model, the height of the right edge frame 51 of the load-bearing platform 5 should be reduced by a certain amount, which is equal to the thickness of the lower plate of the ferrule 41, that is, the support assembly 1 after the ferrule 41 is mounted is guaranteed to be in a horizontal position, so as to avoid tilting of the right end of the support assembly 1.

Referring to fig. 9 and the operation step ① of the present utility model, since various thickness plates 0 need to be welded during the production and operation process, the pressing assemblies 2 with different thickness should be prepared in advance, for example, the height H of the left side of the cavity of the carrying platform 5 is a constant value, and when the thickness of the plate 0 with 4 mm needs to be processed, the pressing assembly 2 with the thickness of H-4 mm (without the height of the clamping protrusion 21) should be adopted; when a plate 0 with a thickness of 6mm is to be processed, a crimping assembly 2 with a thickness of H-6 mm (without the height of the clamping protrusions 21) should be used; and so on.

In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "left", "right", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or element in question must have a specific direction, be constructed and operated in a specific direction, and thus should not be construed as limiting the present utility model.

In the description of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, integrally connected, mechanically connected, electrically connected, directly connected, connected via an intermediate medium, or connected in communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.

In view of the foregoing, it will be appreciated by those skilled in the art that, based on the teachings herein, changes, modifications, substitutions and alterations can be made without departing from the principles and spirit of this utility model.

Claims

1. An intelligent control's welding deformation device, its characterized in that: the device comprises a linear supporting component (1), a crimping component (2) which is arranged on the lower surface of the supporting component (1) and is detachably connected, a first installation component (3) which is arranged at one end of the supporting component (1) and is fixedly connected, and a second installation component (4) which is arranged at the other end of the supporting component (1) and is movably connected; the first mounting assembly (3) comprises an L-shaped first clamping plate (31); the second installation assembly (4) comprises a sleeve hoop (41) sleeved on the outer surface of the supporting assembly (1) and in sliding connection, an L-shaped second clamping plate (42) fixedly connected with the bottom surface of the sleeve hoop (41), and a locking bolt (43) connected with the second clamping plate (42); the first clamping plate (31) and the second clamping plate (42) are oppositely arranged;

The support assembly (1) is provided with a plurality of positioning holes (12) distributed in a linear array, the hoop (41) is provided with threaded holes matched with the positioning holes (12), positioning bolts (411) are detachably connected in the threaded holes of the hoop (41), and the bottoms of the positioning bolts (411) are arranged in any one of the positioning holes (12);

A through hole is formed in the vertical plate of the second clamping plate (42), and a locking bolt (43) is connected to the position of the through hole of the vertical plate; the nut of the locking bolt (43) is fixedly connected with the vertical plate, and the stud of the locking bolt (43) is arranged in the through hole and the extending length of the stud can be adjusted.

2. The intelligently controlled welding deformation device of claim 1, wherein: the support component (1) is clamped with the crimping component (2).

3. The intelligently controlled welding deformation device of claim 2, wherein: the bottom surface of the supporting component (1) is provided with a T-shaped clamping groove (11), the top of the crimping component (2) is provided with a T-shaped clamping bulge (21), and the clamping bulge (21) is arranged in the clamping groove (11) and is in sliding connection.

4. The intelligently controlled welding deformation device of claim 3, wherein: the crimping assembly (2) is in a linear shape.

5. The intelligently controlled welding deformation device of claim 4, wherein: the two side walls at the bottom of the crimping assembly (2) are respectively outwards protruded to form extension fins (22).

6. The intelligently controlled welding deformation device of claim 5, wherein: the supporting component (1) and the crimping component (2) are hollow structures.

7. The intelligently controlled welding deformation device of claim 1, wherein: the first clamping plate (31) and/or the second clamping plate (42) are respectively provided with a first reinforcing rib (32) and/or a second reinforcing rib (44).

8. The intelligently controlled welding deformation device of claim 7, wherein: the first reinforcing rib (32) is arranged on the surface, far away from the supporting component (1), of the first clamping plate (31); the second reinforcing ribs (44) are arranged on the surface, far away from the supporting component (1), of the second clamping plate (42).

9. The intelligently controlled welding deformation device of claim 8, wherein: the first reinforcing rib (32) is L-shaped or fan-shaped; the second reinforcing rib (44) is L-shaped or fan-shaped.

10. The intelligently controlled welding deformation device of claim 9, wherein: the second reinforcing ribs (44) are L-shaped, and the tops of the second reinforcing ribs (44) are fixedly connected with the bottom surface or the side surface of the hoop (41).