CN221117932U - High-efficient dyeing apparatus of fabric - Google Patents
High-efficient dyeing apparatus of fabric Download PDFInfo
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- CN221117932U CN221117932U CN202322020685.3U CN202322020685U CN221117932U CN 221117932 U CN221117932 U CN 221117932U CN 202322020685 U CN202322020685 U CN 202322020685U CN 221117932 U CN221117932 U CN 221117932U
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- dyeing
- chamber
- synchronous belt
- roller
- textile fabrics
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- 238000004043 dyeing Methods 0.000 title claims abstract description 104
- 239000004744 fabric Substances 0.000 title claims description 56
- 239000004753 textile Substances 0.000 claims abstract description 24
- 238000010438 heat treatment Methods 0.000 claims abstract description 14
- 238000003756 stirring Methods 0.000 claims description 41
- 230000001360 synchronised effect Effects 0.000 claims description 38
- 239000000463 material Substances 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000005192 partition Methods 0.000 claims description 7
- 230000002146 bilateral effect Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 description 6
- 238000001125 extrusion Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 238000005470 impregnation Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000003491 array Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000009999 singeing Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000002860 competitive effect Effects 0.000 description 1
- 230000010485 coping Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
An efficient dyeing device for textiles, which belongs to the technical field of textile printing and dyeing equipment; the device comprises a box body, be fixed with the baffle in the box, the baffle separates into the pretreatment chamber that is located the left side and the dyeing chamber that is located the right side in with the box, be equipped with friction device, heating rod and brush from a left side to right side in proper order in the pretreatment chamber, be equipped with dyeing roller, squeeze roll and agitating unit in the dyeing chamber, the squeeze roll is located the dyeing roller top, and agitating unit is located the below of dyeing roller, is equipped with the drive mechanism who is used for driving agitating unit on the box front side.
Description
Technical Field
The utility model belongs to the technical field of textile printing and dyeing equipment, and particularly relates to a high-efficiency dyeing device for textiles.
Background
The textile is a product formed by processing and weaving textile fibers, and is divided into two main types of woven cloth and knitted cloth, wherein China is one of the earliest countries for producing textiles in the world, and the main production areas are Zhejiang house, hebei Qinghe river and the like; china is a large country for textile production and export, china textile industry develops for many years, has obvious competitive advantage, has the most complete industrial chain in the world and the highest processing matching level, and the self-regulation capability of a plurality of developed industry clusters for coping with market risks is continuously enhanced, so that firm guarantee is provided for the industry to keep steady development pace, textile is required to be dyed in the production process for attractive appearance, the quality of dyeing directly influences the value of the textile, and the dyeing process is vital.
The traditional dyeing method is to put the textile into dyeing equipment to enable the textile to be self-permeated and dyed, the efficiency is low, and the surface color of the dyed fabric is uneven in the dyeing process due to the fact that the surface of the textile fabric is provided with more fluff.
Disclosure of utility model
The utility model mainly solves the technical problems in the prior art and provides a high-efficiency dyeing device for textiles.
The technical problems of the utility model are mainly solved by the following technical proposal: the utility model provides a high-efficient dyeing apparatus of fabric, includes the box, be fixed with the baffle in the box, the baffle separates into the pretreatment chamber that is located the left side and the dyeing chamber that is located the right side with the box in, be equipped with friction device, heating rod and brush from a left side to right side in proper order in the pretreatment chamber, be equipped with dyeing roller, squeeze roll and agitating unit in the dyeing chamber, the squeeze roll is located the dyeing roller top, agitating unit is located the below of dyeing roller, is equipped with the drive mechanism who is used for driving agitating unit on the box front side.
Preferably, the transmission mechanism comprises a motor, a first synchronous belt, a second synchronous belt, a third synchronous belt and gears, wherein the first synchronous belt is arranged on the stirring device, the second synchronous belt is connected with the stirring device and the dyeing roller, the third synchronous belt is connected with the stirring device and the friction device, the number of the gears is 2 and meshed with each other, the 2 gears are respectively fixed on one ends of the first synchronous belt and the third synchronous belt, the motor is fixed on the box, and the output end of the motor is coaxially fixed with one of the gears.
Preferably, the friction device comprises 2 rubber conveyor belts which are arranged symmetrically up and down, and the 2 rubber conveyor belts are linked through a fourth synchronous belt.
Preferably, the number of the dyeing rollers is 5, and 5 dyeing rollers are horizontally arrayed in the dyeing chamber, wherein 1 dyeing roller and the stirring device are linked through a second synchronous belt.
Preferably, the stirring device comprises stirring rods and stirring blades, 2 stirring rods are symmetrically arranged at the left and right of the inner bottom of the dyeing chamber, 3 stirring blades are annularly arranged on the 2 stirring rods, and the 2 stirring rods are linked through a first synchronous belt.
Preferably, an electric telescopic rod is fixed on the top wall in the dyeing chamber, a bracket is fixed on the extending end of the electric telescopic rod, and the squeeze roller is rotatably arranged on the bracket.
Preferably, the number of squeeze rolls is 3 and the squeeze rolls are arranged in a horizontal array.
Preferably, the number of the heating rods and the number of the hairbrushes are 2, and the 2 heating rods and the 2 hairbrushes are arranged in the pretreatment chamber in an up-down symmetrical mode.
Preferably, the side walls at the left end and the right end of the box body are respectively provided with a feed inlet and a discharge outlet, the feed inlet is communicated with the pretreatment chamber, and the discharge outlet is communicated with the dyeing chamber.
Preferably, the partition plate is provided with a material passing port for communicating the pretreatment chamber and the dyeing chamber, and the dyeing chamber is internally provided with a cloth guide roller in a rotary manner at the material passing port and the discharge port.
The utility model has the beneficial effects that:
According to the utility model, the rubber conveyer belt is symmetrically arranged up and down in the pretreatment chamber, the rubber conveyer belt and the fabric are driven in opposite directions through the cooperation of the motor, the gear and the third synchronous belt, the fluff on the surface of the fabric is erected through the friction effect, the fluff is burnt out through the high-temperature burning of the heating rod, the fabric is heated, and finally the dust on the surface of the fabric is cleaned through the hairbrush, so that the dyeing effect of the fabric is improved.
According to the utility model, the plurality of dyeing rollers and the extrusion rollers are arranged in the dyeing chamber, so that the fabric can be extruded once before dyeing to absorb more dye when being subjected to primary dip dyeing, and the dye liquid in the fabric is extruded once in dyeing, so that the fabric can be beneficial to absorb more dye when being subjected to secondary dip dyeing, the dyeing effect of the fabric is improved, the fabric after dyeing is extruded once again, the redundant dye liquid in the fabric can be extruded once again, and the consumption of the dye and the time consumed for drying/drying the fabric in the follow-up process are saved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic diagram of the internal structure of the present utility model;
Fig. 3 is a schematic structural view of the transmission mechanism.
In the figure: 1. a case; 2. a partition plate; 3. a pretreatment chamber; 4. a dyeing chamber; 5. a friction device; 6. a heating rod; 7. a brush; 8. a dyeing roller; 9. a squeeze roll; 10. a stirring device; 11. a transmission mechanism; 12. a motor; 13. a first synchronization belt; 14. a second timing belt; 15. a third timing belt; 16. a fourth timing belt; 17. a gear; 18. a rubber conveyor belt; 19. a stirring rod; 20. stirring the leaves; 21. an electric telescopic rod; 22. a bracket; 23. a feed inlet; 24. a discharge port; 25. a material passing opening; 26. a cloth guide roller.
Detailed Description
The technical scheme of the utility model is further specifically described below through examples and with reference to the accompanying drawings.
Examples: as shown in fig. 1-3, the device comprises a box 1, and is characterized in that: the device is characterized in that a partition plate 2 is fixed in the box body 1, the partition plate 2 divides the interior of the box body 1 into a pretreatment chamber 3 positioned on the left side and a dyeing chamber 4 positioned on the right side, a friction device 5, a heating rod 6 and a hairbrush 7 are sequentially arranged in the pretreatment chamber 3 from left to right, a dyeing roller 8, a squeezing roller 9 and a stirring device 10 are arranged in the dyeing chamber 4, the squeezing roller 9 is positioned above the dyeing roller 8, the stirring device 10 is positioned below the dyeing roller 8, and a transmission mechanism 11 for driving the stirring device 10 is arranged on the front side of the box body 1.
Further, the transmission mechanism 11 includes a motor 12, a first synchronous belt 13, a second synchronous belt 14, a third synchronous belt 15 and gears 17, the first synchronous belt 13 is arranged on the stirring device 10, the second synchronous belt 14 is connected with the stirring device 10 and the dyeing roller 8, the third synchronous belt 15 is connected with the stirring device 10 and the friction device 5, the number of the gears 17 is 2 and meshed with each other, the 2 gears 17 are respectively fixed on one ends of the first synchronous belt 13 and the third synchronous belt 15, the motor 12 is fixed on the box 1, and the output end is coaxially fixed with one of the gears 17.
Further, the friction device 5 comprises 2 rubber conveyer belts 18 which are vertically symmetrically arranged, the 2 rubber conveyer belts 18 are linked through a fourth synchronous belt 16, when the device is used, friction is generated between the 2 rubber conveyer belts and the fabric to enable fluff on the fabric to stand upright, singeing treatment is convenient to follow-up, the number of the heating rods 6 and the number of the hairbrushes 7 are 2, and the 2 heating rods 6 and the 2 hairbrushes 7 are vertically symmetrically arranged in the pretreatment chamber 3.
Further, the number of the dyeing rollers 8 is 5, the horizontal arrays of the 5 dyeing rollers 8 are arranged in the dyeing chamber 4, 1 dyeing roller 8 and the stirring device 10 are linked through the second synchronous belt 14, the number of the extruding rollers 9 is 3, the horizontal arrays are arranged, 3 extruding rollers 9 respectively correspond to the 1 st, 3 rd and 5 th dyeing rollers 8 from left to right, and during use, the fabric is extruded through the extruding rollers 9 before dip dyeing and after first dip dyeing respectively, so that the quantity of dye liquor absorbed by the fabric during primary dip dyeing and secondary dip dyeing is increased, and the dyeing effect is improved.
Further, an electric telescopic rod 21 is fixed on the inner top wall of the dyeing chamber 4, a bracket 22 is fixed on the extending end of the electric telescopic rod 21, and the squeeze roller 9 is rotatably arranged on the bracket 22.
Further, the stirring device 10 includes stirring rods 19 and stirring blades 20,2 stirring rods 19 are symmetrically arranged at the left and right of the inner bottom of the dyeing chamber 4, 3 stirring blades 20 are annularly arranged on the 2 stirring rods 19, and the 2 stirring rods 19 are linked through the first synchronous belt 13.
Further, the side walls at the left end and the right end of the box body 1 are respectively provided with a feed inlet 23 and a discharge outlet 24, the feed inlet 23 is communicated with the pretreatment chamber 3, and the discharge outlet 24 is communicated with the dyeing chamber 4.
Further, a material passing opening 25 for communicating the pretreatment chamber 3 and the dyeing chamber 4 is formed in the partition plate 2, and a cloth guide roller 26 is rotatably arranged in the dyeing chamber 4 and positioned in the material passing opening 25 and the discharge opening 24.
The principle of the utility model is as follows:
When the fabric is used, the fabric enters the pretreatment chamber 3 from the feed inlet 23, sequentially passes through the gap between 2 rubber conveyor belts 18, the gap between 2 heating rod 6 supports 22 and 2 brushes 7, then enters the dyeing chamber 4 from the material passing hole 25, then passes through the gap between the 1 st dyeing roller 8 and the 1 st squeeze roller 9, bypasses under the 2 nd dyeing roller 8 to carry out primary dip dyeing, then passes through the gap between the 3 rd dyeing roller 8 and the 2 nd squeeze roller 9, bypasses under the 4 th dyeing roller 8 to carry out secondary dip dyeing, finally passes through the gap between the 5 th dyeing roller 8 and the 3 rd squeeze roller 9 and then is output from the discharge hole 24, the motor 12 drives the gear 17 and the stirring device 10, the first synchronous belt 13 is linked with the 2 stirring rods 19 to stir the dye in the dyeing chamber 4 to prevent the dye from depositing, the second synchronous belt 14 is driven with the 1 st dyeing roller 8 to rotate and carry out the transfer, the third synchronous belt 15 is linked with the 1 rubber conveyor belt 18, and the rubber conveyor belt 18 is in the opposite direction to the transfer direction of the fourth synchronous belt 16 of the fabric, so that the fabric is convenient to carry out fluff on the fabric on both sides of the fourth conveyor belt 16.
When the fabric passes through the rubber conveyor belt 18, the fluff on the surface of the fabric is vertical through friction, so that the subsequent heating rod 6 is convenient for singeing the fabric, the singed fabric passes through the 2 brushes 7, ash and dust on the singed fabric are cleaned, and the dyeing effect of the fabric is convenient to improve.
When the fabric enters the dyeing chamber 4, the warp and weft yarns of the fabric deform through the extrusion of the 1 st extrusion roller 9, so that more dye can be adsorbed when the fabric is primarily impregnated, the dye in the fabric is extruded through the extrusion of the 2 nd extrusion roller 9 after the primary impregnation, the warp and weft yarns of the fabric are deformed again, the adsorption quantity of the dye during secondary impregnation of the fabric is improved, the dyeing effect is further improved, the fabric after the secondary impregnation is extruded through the 3 rd extrusion roller 9, redundant dye can be extruded, and the time consumed by drying/airing of the follow-up fabric can be reduced while the consumption of the dye is saved.
Finally, it should be noted that the above embodiments are merely representative examples of the present utility model. Obviously, the utility model is not limited to the above-described embodiments, but many variations are possible. Any simple modification, equivalent variation and modification of the above embodiments according to the technical substance of the present utility model should be considered to be within the scope of the present utility model.
Claims (10)
1. The utility model provides a high-efficient dyeing apparatus of fabric, includes box (1), its characterized in that: the novel dyeing machine is characterized in that a partition plate (2) is fixed in the box body (1), the partition plate (2) divides the box body (1) into a pretreatment chamber (3) located on the left side and a dyeing chamber (4) located on the right side, a friction device (5), a heating rod (6) and a hairbrush (7) are sequentially arranged in the pretreatment chamber (3) from the left side to the right side, a dyeing roller (8), a squeeze roller (9) and a stirring device (10) are arranged in the dyeing chamber (4), the squeeze roller (9) is located above the dyeing roller (8), the stirring device (10) is located below the dyeing roller (8), and a transmission mechanism (11) used for driving the stirring device (10) is arranged on the front side of the box body (1).
2. A high-efficiency dyeing apparatus for textile fabrics according to claim 1, wherein: the transmission mechanism (11) comprises a motor (12), a first synchronous belt (13), a second synchronous belt (14), a third synchronous belt (15) and gears (17), wherein the first synchronous belt (13) is arranged on a stirring device (10), the second synchronous belt (14) is connected with the stirring device (10) and a dyeing roller (8), the third synchronous belt (15) is connected with the stirring device (10) and the friction device (5), the gears (17) are 2 in number and meshed with each other, the 2 gears (17) are respectively fixed on one end of the first synchronous belt (13) and one end of the third synchronous belt (15), and the motor (12) is fixed on a box body (1) and the output end of the motor is coaxially fixed with one of the gears (17).
3. A high-efficiency dyeing apparatus for textile fabrics according to claim 2, wherein: the friction device (5) comprises 2 rubber conveyor belts (18) which are arranged symmetrically up and down, and the 2 rubber conveyor belts (18) are linked through a fourth synchronous belt (16).
4. A high-efficiency dyeing apparatus for textile fabrics according to claim 2, wherein: the number of the dyeing rollers (8) is 5, and 5 dyeing rollers (8) are horizontally arrayed in the dyeing chamber (4), wherein 1 dyeing roller (8) and the stirring device (10) are linked through a second synchronous belt (14).
5. A high-efficiency dyeing apparatus for textile fabrics according to claim 2, wherein: stirring device (10) are including puddler (19) and stirring leaf (20), the bottom bilateral symmetry is provided with 2 puddler (19) in dyeing room (4), and equal annular array has 3 stirring leaf (20) on 2 puddler (19), and 2 puddler (19) are through first synchronous area (13) linkage.
6. A high-efficiency dyeing apparatus for textile fabrics according to claim 1, wherein: an electric telescopic rod (21) is fixed on the inner top wall of the dyeing chamber (4), a support (22) is fixed on the extending end of the electric telescopic rod (21), and the squeeze roller (9) is rotatably arranged on the support (22).
7. The apparatus for high-efficiency dyeing of textile fabrics according to claim 6, wherein: the number of the squeeze rollers (9) is 3 and the squeeze rollers are horizontally arranged in an array.
8. A high-efficiency dyeing apparatus for textile fabrics according to claim 1, wherein: the number of the heating rods (6) and the number of the hairbrushes (7) are 2, and the 2 heating rods (6) and the 2 hairbrushes (7) are arranged in the pretreatment chamber (3) in an up-down symmetrical mode.
9. A high-efficiency dyeing apparatus for textile fabrics according to claim 1, wherein: the side walls at the left end and the right end of the box body (1) are respectively provided with a feed inlet (23) and a discharge outlet (24), the feed inlet (23) is communicated with the pretreatment chamber (3), and the discharge outlet (24) is communicated with the dyeing chamber (4).
10. The apparatus for high-efficiency dyeing of textile fabrics according to claim 8, wherein: the separator (2) is provided with a material passing port (25) for communicating the pretreatment chamber (3) and the dyeing chamber (4), and the dyeing chamber (4) is internally provided with a cloth guide roller (26) which is positioned in the material passing port (25) and the discharge port (24) in a rotating way.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322020685.3U CN221117932U (en) | 2023-07-31 | 2023-07-31 | High-efficient dyeing apparatus of fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322020685.3U CN221117932U (en) | 2023-07-31 | 2023-07-31 | High-efficient dyeing apparatus of fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221117932U true CN221117932U (en) | 2024-06-11 |
Family
ID=91366524
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322020685.3U Active CN221117932U (en) | 2023-07-31 | 2023-07-31 | High-efficient dyeing apparatus of fabric |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221117932U (en) |
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2023
- 2023-07-31 CN CN202322020685.3U patent/CN221117932U/en active Active
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