CN221117910U - Energy-saving efficient textile dyeing machine - Google Patents
Energy-saving efficient textile dyeing machine Download PDFInfo
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- CN221117910U CN221117910U CN202322915167.8U CN202322915167U CN221117910U CN 221117910 U CN221117910 U CN 221117910U CN 202322915167 U CN202322915167 U CN 202322915167U CN 221117910 U CN221117910 U CN 221117910U
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- shell
- fixedly arranged
- motor
- casing
- dyeing machine
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- 238000004043 dyeing Methods 0.000 title claims abstract description 49
- 239000004753 textile Substances 0.000 title claims abstract description 35
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 13
- 238000001125 extrusion Methods 0.000 claims abstract description 7
- 239000012774 insulation material Substances 0.000 claims abstract description 7
- 238000005192 partition Methods 0.000 claims description 14
- 238000007789 sealing Methods 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 9
- 239000004744 fabric Substances 0.000 claims description 4
- 239000011796 hollow space material Substances 0.000 claims description 3
- 238000007664 blowing Methods 0.000 claims 1
- 239000000463 material Substances 0.000 claims 1
- 238000003756 stirring Methods 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000007599 discharging Methods 0.000 abstract description 7
- 238000012423 maintenance Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 2
- 239000000975 dye Substances 0.000 description 24
- 239000007788 liquid Substances 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 229910052595 hematite Inorganic materials 0.000 description 1
- 239000011019 hematite Substances 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- LIKBJVNGSGBSGK-UHFFFAOYSA-N iron(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Fe+3].[Fe+3] LIKBJVNGSGBSGK-UHFFFAOYSA-N 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The utility model discloses an energy-saving and efficient textile dyeing machine, which is a bracket formed by a shell made of heat insulation materials and mounting frames with U-shaped cross sections fixedly arranged on the left side and the right side of the outer wall of the shell, wherein a diversion component is fixedly arranged at the upper end of the inside of the shell, water and dye which are mixed into a whole can be discharged into the upper end of the right side of the inside of the shell, a driving component is fixedly arranged at the middle end of the top of the shell, an extrusion component arranged at the upper end of the inside of the shell can be controlled to move along the transverse direction of the shell, and a discharging component is fixedly arranged at the lower end of the inside of the shell. According to the utility model, through a mechanically simplified design, the process treatment of stirring and then high-pressure is carried out on the water and the dye which are mixed into a whole only by starting the first motor, so that the mechanical structure in the device is reduced, and therefore, the device reduces the cost of subsequent production and manufacturing of the device and the difficulty of subsequent maintenance of the device.
Description
Technical Field
The utility model relates to the technical field of printing and dyeing equipment, in particular to an energy-saving and efficient textile dyeing machine.
Background
The dyeing and finishing is also called dyeing and finishing, which is also a processing mode, namely the general term of pretreatment, dyeing, printing, finishing, washing water and the like, and is a new stone era as early as six and seven thousand years ago, the ancestral of the dyeing machine can dye the linen into red by hematite powder, the original radical living in the Qinghai firewood-wood basin norwood flood area can dye the woolen yarns into yellow, red, brown, blue and the like, the woolen cloth with color stripes is woven, the dyeing technology is continuously improved in the period of business week, the dyeing production is managed by government official which is provided with special time in a palace, the dyed color is also continuously increased to the quite high level of the dyeing technology of Han dynasty, the dyeing machine is manufactured by adopting all stainless steel, the dyeing machine has the advantages of no noise, convenient speed regulation and the like, is suitable for dyeing of hemp, cotton, rayon, blended seamless underwear, silk stockings, silk and the like, the impeller stirring dye liquor of the dyeing machine is uniform and strong in penetrability, the dyeing machine is divided into a normal temperature and pressure dyeing machine and a high temperature and high pressure dyeing machine according to the dyeing temperature and pressure, the high temperature and high pressure dyeing machine is used for dyeing cloth or yarn, has the characteristics of uniform dyeing and difficult dyeing, the high temperature and high pressure dyeing machine generally fixes textile dyes on a coil pipe to dye in a dye vat, a mixed flow pump is used for pressurizing the dye vat, a heat exchanger is used for heating the dye vat to achieve the effect of high temperature and high pressure dyeing, the textile dyes of the existing high temperature and high pressure dyeing machine are overlapped on the coil pipe, the dyes cannot reach the textile dyes in the inside, the textile dyes cannot be dyed with all colors, the dyeing is uneven, the textile dyes of the existing high temperature and high pressure dyeing machine cannot be fixed on the coil pipe until the dyeing machine stops working, the feeding and discharging cannot be timely carried out, the production efficiency of dyeing the textile dyes is reduced, the water for heating the dye liquor in the existing high-temperature high-pressure dyeing machine is not recycled, so that the waste of water resources is caused.
The patent name of the publication number CN209669497U is: an energy-saving environment-friendly high-temperature high-pressure dyeing machine for textile printing and dyeing processing. The above-mentioned problems are solved in this publication, but the stirring and high-pressure functions in the publication are realized by a rotary motor and a mixed-flow pump, and such mechanical design results in a complex overall mechanical structure inside the device, high costs for production and manufacture of the device, and great difficulty in maintenance of the device. Based on the above, the utility model designs an energy-saving and efficient textile dyeing machine to solve the problems.
Disclosure of utility model
The utility model aims to provide an energy-saving and efficient textile dyeing machine so as to solve the problems of the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: an energy-saving efficient textile dyeing machine comprises a bracket formed by a shell made of heat insulation materials and mounting frames with U-shaped cross sections fixedly arranged on the left side and the right side of the outer wall of the shell, wherein a diversion component is fixedly arranged at the upper end of the inside of the shell and can discharge water and dye which are mixed into a whole into the upper end of the right side of the inside of the shell, a driving component is fixedly arranged at the middle end of the top of the shell and can control an extrusion component arranged at the upper end of the inside of the shell to move along the transverse direction of the shell, and a discharging component is fixedly arranged at the lower end of the inside of the shell;
the utility model provides a wind-up reel, including setting firmly in the guide plate of the inside upper end of casing, the integrative relief hole that sets up in inside right side of guide plate be the through-hole design, casing top left side fixed the running through have the supporting sleeve, drive assembly including setting firmly in the first motor on casing top right side, and the pivot that first motor bottom set firmly rotates in proper order runs through in casing and guide plate, pivot outer wall upper end set firmly the puddler of a plurality of quantity, the outside lower extreme fixed cover of pivot be equipped with the cam, the extrusion subassembly including setting firmly in the inside middle end of casing and be hollow material's baffle, baffle seal fixed cover set up the pivot lower extreme, the inside right side transverse sliding connection of baffle have the rubber slab, rubber slab right side four corners department and baffle between set firmly the spring, the inside top left side of baffle an organic whole be provided with the hole of stepping down of a plurality of quantity, the casing outer wall left side lower extreme set up run through in the baffle, the other end run through in casing rear end downside, the relief assembly including setting firmly in the baffle motor's the inside right side the second, the inside reel that sets up the inside the reel has the inside the reel, the reel has set up the inside the reel, the reel is set up in the inside the casing, the reel.
Furthermore, the mounting plate arranged between the partition plate and the sealing sleeve is fixedly connected with the shell in a sealing way, and the mounting plate is made of a heat insulation material.
Furthermore, the heating pipe fixedly arranged in the mounting plate is electrically connected with the temperature controller fixedly arranged at the upper end of the left side in the shell through a wire.
Furthermore, a plurality of mounting holes which are integrally arranged at the left side of the bottom end inside the partition plate are designed as through holes, and one-way valves are fixedly arranged inside the mounting holes and the abdication holes.
Furthermore, the hole of placing that the inside right side middle-end of casing an organic whole set up be the through-hole design, the inside and connecting pipe outside of hole of placing set firmly the stop valve, and place the inside filter screen that has set firmly of hole and supporting sleeve inside.
Furthermore, the first motor is a high-speed motor, the second motor is a low-speed motor, and the first motor and the second motor are connected with an external 220V power supply wire.
Furthermore, the lower side cone thread at the rear end of the shell penetrates through the drain pipe, and a plurality of drain holes are integrally formed in the bottom end of the inside of the sealing sleeve from left to right.
Compared with the prior art, the utility model has the beneficial effects that:
1. According to the utility model, through a mechanically simplified design, the process treatment of stirring and then high-pressure is carried out on the water and the dye which are mixed into a whole only by starting the first motor, so that the mechanical structure in the device is reduced, and therefore, the device reduces the cost of subsequent production and manufacturing of the device and the difficulty of subsequent maintenance of the device.
2. According to the utility model, through the design of mechanical linkage, when the driving component operates, the driving component can spray dye on dyed cloth, and can discharge high temperature generated by the heating pipe to the position of the dyed textile, so that the dyed textile is subjected to high-temperature drying treatment, and the textile is subjected to high-temperature and high-pressure dyeing manufacture, and the dyeing effect of the textile is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a front view of an energy efficient textile dyeing machine according to the present utility model;
FIG. 2 is a top view of an energy efficient textile dyeing machine according to the present utility model;
FIG. 3 is an enlarged partial cross-sectional view of the interior of the separator;
fig. 4 is an enlarged partial cross-sectional view of the housing and placement hole.
In the drawings, the list of components represented by the various numbers is as follows:
1-shell, 2-mounting rack, 3-diversion component, 4-driving component, 5-extrusion component, 6-discharge component, 301-diversion plate, 302-discharge hole, 303-supporting sleeve, 401-first motor, 402-rotating shaft, 403-stirring rod, 404-cam, 501-partition plate, 502-rubber plate, 503-spring, 504-abdication hole, 505-connecting pipe, 601-second motor, 602-wind-up roller, 603-unreeling roller, 604-sealing sleeve, 605-discharge hole, 7-mounting plate, 8-heating pipe, 9-temperature controller, 10-mounting hole, 15-check valve, 16-placement hole, 11-stop valve, 12-filter screen, 13-discharge pipe and 14-discharge hole.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Example 1
As shown in fig. 1 and 2, the device comprises a bracket formed by a shell 1 made of heat insulation materials and mounting frames 2 with U-shaped cross sections fixedly arranged on the left side and the right side of the outer wall of the shell 1, a diversion component 3 fixedly arranged on the upper end inside the shell 1, water and dye which are mixed into a whole can be discharged into the upper end on the right side inside the shell 1, a driving component 4 fixedly arranged on the middle end of the top of the shell 1 and a squeezing component 5 arranged on the upper end inside the shell 1 can be controlled to move along the transverse direction of the shell 1, and a discharge component 6 is fixedly arranged on the lower end inside the shell 1;
The diversion component 3 comprises a diversion plate 301 fixedly arranged at the upper end inside the shell 1, a discharge hole 302 integrally arranged at the right side inside the diversion plate 301 is designed as a through hole, a supporting sleeve 303 is fixedly penetrated at the left side of the top of the shell 1, a driving component 4 comprises a first motor 401 fixedly arranged at the right side of the top of the shell 1, a rotating shaft 402 fixedly arranged at the bottom of the first motor 401 sequentially rotates and penetrates through the shell 1 and the diversion plate 301, a plurality of stirring rods 403 are fixedly arranged at the upper end of the outer wall of the rotating shaft 402, a cam 404 is fixedly sleeved at the lower end outside the rotating shaft 402, the extrusion component 5 comprises a baffle 501 which is fixedly arranged at the middle end inside the shell 1 and is made of hollow materials, the baffle 501 is fixedly sleeved at the lower end of the rotating shaft 402 in a sealing manner, a rubber plate 502 is transversely slipped at the right side inside the baffle 501, springs 503 are fixedly arranged between four corners of the right side of the rubber plate 502 and the baffle 501, the inside top left side of baffle 501 is integrative to be provided with the hole 504 of stepping down of a plurality of quantity, connecting pipe 505 that casing 1 outer wall left side lower extreme set up runs through in baffle 501, the connecting pipe 505 other end runs through in casing 1 rear end downside, discharge subassembly 6 is including setting firmly the second motor 601 of the mounting bracket 2 rear end on right side, and the second motor 601 head end runs through in mounting bracket 2, the inside switching of mounting bracket 2 on right side is provided with dismantled and assembled wind-up roll 602, and the dismouting processing of switching can be carried out with the head end of second motor 601 to wind-up roll 602, the inside switching of mounting bracket 2 on left side is provided with dismantled and assembled unreel roller 603, the inside lower extreme of casing 1 is equipped with seal cover 604, and seal cover 604 seal fixed sleeve locates connecting pipe 505, the inside lower extreme left and right sides of casing 1 an organic whole sets up the hole 605 is the through-hole design. The textile on the unreeling roller 603 is firstly moved out by the left discharging hole 605 through the inside of the sealing sleeve 604 and then is moved out by the right discharging hole 605, the textile which moves out of the right discharging hole 605 is reeled up by the winding roller 602, when water and dye are poured into the supporting sleeve 303, the first motor 401 and the second motor 601 are simultaneously started, the first motor 401 drives the rotating shaft 402 to drive the stirring rod 403 to rotate together with the cam 404, at the moment, the guide plate 301 discharges the water and the dye to the stirring rod 403, so that the stirring rod 403 stirs the water and the dye, mixed liquid after stirring is discharged to the top end of the partition 501 through the discharging hole 302, meanwhile, the rotating shaft 402 drives the cam 404 to repeatedly squeeze the rubber plate 502 to move leftwards, and the rubber plate 502 is repeatedly deformed through the spring 503, at the moment, the mixed liquid at the top end of the rubber plate 502 is repeatedly moved along the transverse direction of the partition 501, the state that the repeated suction partition 501 is in high pressure flows is firstly discharged into the inside of the partition from the yielding hole 504, then the inside of the partition 501 is sprayed into the inside of the partition 501 by the motor 505, the inside of the partition 505 to spray the dye to the inside of the sealing sleeve 604, the textile is further sprayed in the high pressure, and the mixed liquid is sprayed into the second sealing sleeve 601, and the textile is mixed liquid after being mixed, and is sprayed into the winding roller 601, at the textile is simultaneously, and the textile is subjected to rotate, at the time, and the textile is subjected to the rotation is subjected to the treatment is subjected to the rotation.
Example 2
As shown in fig. 1, fig. 3, fig. 4, the mounting plate 7 that sets up between baffle 501 and seal cover 604 is sealed the rigid coupling with casing 1 and links to each other, and mounting plate 7 is the heat insulation material, the heating pipe 8 that the inside rigid coupling of mounting plate 7 and the inside left side upper end of casing 1 are fixed firmly temperature controller 9 and are carried out the electrical property through wire connection's mode and link to each other, a plurality of quantity mounting holes 10 that the inside bottom left side of baffle 501 set up are the through-hole design, mounting hole 10 and the inside check valve 15 that has set up of hole 504 that gives way, the inside hole 16 that places that sets up of the inside right side middle-hand member of casing 1 is the through-hole design, place hole 16 inside and the connecting pipe 505 outside have set firmly the stop valve 11, and place hole 16 inside and support sleeve 303 inside and have set firmly filter screen 12, first motor 401 is high-speed motor, second motor 601 is low-speed motor, first motor 401 and second motor 601 link to each other with external 220V power wire, casing 1 rear end downside taper thread has run through drain 13, the inside bottom of seal cover 604 is provided with a plurality of quantity drain holes 14 by a left side to the inside. According to the operation steps in embodiment 1, when the textile is dyed, the worker can start the heating pipe 8 by using the temperature controller 9, the heat generated by the heating pipe 8 is sucked by the rubber plate 502, that is, the heat is repeatedly discharged into the sealing sleeve 604 from the mounting hole 10 through the inside of the partition plate 501 and then from the connecting pipe 505, and then the textile in dyeing is dried at high temperature, in addition, the space between the partition plate 501 and the mounting plate 7 is prevented from forming negative pressure by the rubber plate 502 through the design of the placing hole 16, the filter screen 12 in the supporting sleeve 303 can filter water and impurities in the dye, and the filter screen 12 in the placing hole 16 can filter external dust. The dyed waste liquid is discharged into the collecting area of the external waste liquid through the liquid discharge pipe 13 by the liquid discharge hole 14.
Claims (7)
1. An energy-conserving efficient fabrics dyeing machine, its characterized in that: the device comprises a support formed by a shell (1) made of heat insulation materials and mounting frames (2) with U-shaped cross sections fixedly arranged on the left side and the right side of the outer wall of the shell (1), wherein a diversion component (3) is fixedly arranged at the upper end of the interior of the shell (1), water and dye which are mixed into a whole can be discharged into the upper end of the right side of the interior of the shell (1), a driving component (4) is fixedly arranged at the middle end of the top of the shell (1), an extrusion component (5) arranged at the upper end of the interior of the shell (1) can be controlled to move along the transverse direction of the shell (1), and a discharge component (6) is fixedly arranged at the lower end of the interior of the shell (1);
The utility model provides a flow guide assembly (3) including setting firmly in guide plate (301) of casing (1) inside upper end, guide plate (301) inside right side integrative row material hole (302) that sets up be the through-hole design, casing (1) top left side fixed run through have support sleeve (303), drive assembly (4) including setting firmly in casing (1) top right side first motor (401), and pivot (402) that first motor (401) bottom set firmly rotate in proper order and run through in casing (1) and guide plate (301), pivot (402) outer wall upper end set firmly puddler (403) of a plurality of quantity, pivot (402) outside lower extreme fixed cover be equipped with cam (404), extrusion assembly (5) including setting firmly in casing (1) inside middle-end and be baffle (501) of hollow material, baffle (501) seal fixed cover set firmly in pivot (402) lower extreme, baffle (501) inside right side transversely connect rubber slab (502) with sliding, rubber slab (502) four corners) bottom fixed in turn, baffle (501) outer wall upper end (501) outside lower extreme (501) set firmly in the inside of a plurality of connecting pipe (502) between the baffle (501), connecting pipe (505) the other end run through in casing (1) rear end downside, discharge subassembly (6) including setting firmly in second motor (601) of mounting bracket (2) rear end on right side, and second motor (601) head end run through in mounting bracket (2), the right side mounting bracket (2) inside switching be provided with dismantled and assembled wind-up roll (602), and wind-up roll (602) can carry out the dismouting processing of switching with the head end of second motor (601), the left side inside switching of mounting bracket (2) be provided with dismantled and assembled unreel roller (603), casing (1) inside lower extreme set firmly seal cover (604), seal cover (604) cover locate connecting pipe (505), casing (1) inside lower extreme left and right sides an organic whole blowing hole (605) that sets up be the through-hole design.
2. The energy-saving efficient textile dyeing machine according to claim 1, wherein a mounting plate (7) arranged between the partition plate (501) and the sealing sleeve (604) is fixedly connected with the shell (1) in a sealing way, and the mounting plate (7) is made of a heat insulation material.
3. The energy-saving efficient textile dyeing machine according to claim 2, wherein the heating pipe (8) fixedly arranged in the mounting plate (7) is electrically connected with the temperature controller (9) fixedly arranged on the upper end of the left side in the shell (1) in a wire connection manner.
4. The energy-saving efficient textile dyeing machine according to claim 1, wherein a plurality of mounting holes (10) integrally formed on the left side of the bottom end inside the partition plate (501) are through holes, and one-way valves (15) are fixedly arranged inside the mounting holes (10) and the abdicating holes (504).
5. The energy-saving efficient textile dyeing machine according to claim 1, wherein the placement hole (16) integrally formed in the middle end of the right side inside the casing (1) is designed as a through hole, the stop valve (11) is fixedly arranged inside the placement hole (16) and outside the connecting pipe (505), and the filter screen (12) is fixedly arranged inside the placement hole (16) and inside the supporting sleeve (303).
6. The energy-saving efficient textile dyeing machine according to claim 1, characterized in that the first motor (401) is a high-speed motor, the second motor (601) is a low-speed motor, and the first motor (401) and the second motor (601) are connected with an external 220V power wire.
7. The energy-saving efficient textile dyeing machine according to claim 1, wherein the drain pipe (13) is penetrated by the cone thread at the lower side of the rear end of the shell (1), and a plurality of drain holes (14) are integrally formed at the inner bottom end of the sealing sleeve (604) from left to right.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322915167.8U CN221117910U (en) | 2023-10-30 | 2023-10-30 | Energy-saving efficient textile dyeing machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322915167.8U CN221117910U (en) | 2023-10-30 | 2023-10-30 | Energy-saving efficient textile dyeing machine |
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Publication Number | Publication Date |
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CN221117910U true CN221117910U (en) | 2024-06-11 |
Family
ID=91361762
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202322915167.8U Active CN221117910U (en) | 2023-10-30 | 2023-10-30 | Energy-saving efficient textile dyeing machine |
Country Status (1)
Country | Link |
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CN (1) | CN221117910U (en) |
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2023
- 2023-10-30 CN CN202322915167.8U patent/CN221117910U/en active Active
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