CN221117541U - Cast steel ball cooling device - Google Patents
Cast steel ball cooling device Download PDFInfo
- Publication number
- CN221117541U CN221117541U CN202323138282.5U CN202323138282U CN221117541U CN 221117541 U CN221117541 U CN 221117541U CN 202323138282 U CN202323138282 U CN 202323138282U CN 221117541 U CN221117541 U CN 221117541U
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- water
- cooling
- steel ball
- tank
- cast steel
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- 238000001816 cooling Methods 0.000 title claims abstract description 84
- 229910001208 Crucible steel Inorganic materials 0.000 title claims abstract description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 151
- 238000003756 stirring Methods 0.000 claims abstract description 44
- 238000003860 storage Methods 0.000 claims abstract description 42
- 238000007789 sealing Methods 0.000 claims abstract description 35
- 238000000926 separation method Methods 0.000 claims abstract description 19
- 239000007788 liquid Substances 0.000 claims abstract description 17
- 238000005192 partition Methods 0.000 claims abstract description 11
- 230000001681 protective effect Effects 0.000 claims description 26
- 238000005086 pumping Methods 0.000 claims description 5
- 239000000498 cooling water Substances 0.000 abstract description 37
- 229910000831 Steel Inorganic materials 0.000 abstract description 28
- 239000010959 steel Substances 0.000 abstract description 28
- 238000005266 casting Methods 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000006260 foam Substances 0.000 description 5
- 230000000903 blocking effect Effects 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
Abstract
The utility model relates to the field of steel ball cooling, in particular to a cast steel ball cooling device, which has the technical scheme that: the device comprises a cooling box, wherein a gas-liquid separation assembly is arranged on one side of the cooling box, a water storage tank is arranged on the other side of the cooling box, a sealing partition plate is fixedly arranged in an inner cavity of the cooling box, a lifting cylinder is arranged in the middle of the top end of the cooling box, and a stirring assembly is arranged at the lower end of the lifting cylinder, and the beneficial effects of the device are that: when lifting cylinder drives stirring subassembly and descends, the sealed end cap will insert the inside shutoff that leaks of hole, and inside cooling water can be taken out from the storage water tank and introduce the cooling tank, because sealing baffle's separation for the cooling water is located sealing baffle's top, drops into the cooling tank inside with the steel ball after the casting later and cools down the cooling, can start driving motor and drive the locating lever and take place to rotate this moment, the locating lever will drive the stirring rod through fixed cover and rotate afterwards, make things convenient for the stirring rod to stir water and steel ball, improve the refrigerated efficiency of cooling.
Description
Technical Field
The utility model relates to the field of steel ball cooling, in particular to a cast steel ball cooling device.
Background
The steel balls are divided into grinding steel balls, forging steel balls and casting steel balls according to the production and processing technology. In the steel ball processing process, the steel ball needs to be quenched, the quenched steel ball has high temperature, and the steel ball needs to be cooled down at the moment to be subjected to subsequent processing.
At present, most of the existing steel ball cooling devices adopt a water cooling mode, when in use, cast steel balls are placed into cooling water, so that the surfaces of the steel balls are in direct contact with the cooling water, at the moment, the steel balls are cooled rapidly, a good cooling effect is achieved, but most of the cooling water is in a pool, the water pool does not have fluidity, a large amount of cooling water is evaporated easily after the cooling water is subjected to the high temperature of the steel balls, water resources are wasted, after the cooling water is in contact with the steel balls, the water temperature is continuously increased, the steel balls are inconvenient to reuse, and at the moment, new cooling water needs to be replaced, so that the overall working efficiency is affected.
Therefore, it is necessary to invent a cooling device for cast steel balls.
Disclosure of utility model
The present utility model is directed to solving the problems set forth in the background art.
In order to achieve the above object, the present utility model provides the following technical solutions: the utility model provides a casting steel ball cooling device, includes the cooling tank, the draught fan is installed to upper end one side of cooling tank, gas-liquid separation subassembly is installed to one side of cooling tank, the storage water tank is installed to the opposite side of cooling tank, the inner chamber fixed mounting of cooling tank has sealed baffle, install the lift cylinder in the middle of the top of cooling tank, stirring subassembly is installed to the lift cylinder lower extreme, stirring subassembly is located sealed baffle top.
Based on the above characteristics: the cooling water is stored in the water storage tank, the cooling water can be extracted from the water storage tank in advance and introduced into the cooling tank, at the moment, the cooling water is located above the sealing baffle due to the separation of the sealing baffle, then the cast steel balls are put into the cooling tank for cooling, the stirring assembly can stir the water and the steel balls, cooling efficiency is improved, at the moment, after the cooling water contacts with the cast steel balls, part of the cooling water is changed into water vapor, the generated water vapor can be extracted into the gas-liquid separation assembly by the induced draft fan for gas-liquid separation, separated gas can be discharged after being filtered outwards, and separated liquid can flow back into the water storage tank for secondary utilization, so that water resources are avoided being wasted.
Preferably, a through hole is formed in one side of the upper end of the cooling box, a feeding pipe is arranged at the upper end of one side, close to the water storage tank, of the cooling box, a water inlet pipe is arranged at one side, far away from the feeding pipe, of the cooling box, and a water return pipe is arranged at the lower end of one side, close to the water storage tank, of the cooling box.
Based on the above characteristics: vapor is sucked out by the induced draft fan through the through hole, cooling water enters the cooling box through the water inlet pipe, the cast steel ball enters the cooling box through the feed pipe, and after the cast steel ball is cooled down and cooled down, the cast steel ball can be taken out, the sealing partition plate is opened, cooling water after convenient use falls to the bottom of the inner cavity of the cooling box, and finally the cooling water can flow back to the inside of the water storage tank through the water return pipe.
Preferably, the gas-liquid separation assembly comprises a protective shell and a water collecting cavity formed in the bottom of the inner cavity of the protective shell, wherein a cyclone separator is arranged at the upper end of the water collecting cavity, and an umbrella plate separator is arranged at the upper end of the inner cavity of the protective shell.
Based on the above characteristics: when the water vapor enters the inside of the protective shell, the water vapor is guided to flow downwards, the cyclone separator can primarily separate the water vapor, and the water falls into the water collecting cavity to be collected once the water and the gas are separated due to the fact that the water has a certain gravity, and the separated gas flows upwards.
Preferably, the air inlet pipe is installed in the middle of one side of the protective housing, one side of the inner cavity of the protective housing, which is close to the air inlet pipe, is fixedly provided with the baffle, the lower end of one side of the protective housing is provided with the drain pipe, the top end of the protective housing is fixedly provided with the exhaust pipe, and the inside of the exhaust pipe is provided with the foam breaking net.
Based on the above characteristics: the vapor enters the protective shell through the air inlet pipe, at the moment, the vapor can only downwards flow to contact with the cyclone separator due to the blocking limit of the baffle, after rising vapor passes through the two umbrella plate separators, the vapor enters the exhaust pipe, the foam breaking net in the exhaust pipe also carries out final side vapor separation on the vapor, and finally the separated water falls into the water collecting cavity and flows back to the inside of the water storage tank through the drain pipe.
Preferably, a pumping pump is arranged at the upper end of the water storage tank, a water return pump is arranged at one side of the lower end of the water storage tank, and radiating fins are arranged at one side of the water storage tank at intervals.
Based on the above characteristics: the water return pump can be arranged into two, is connected with the water return pipe and the drain pipe respectively, and can be used conveniently and the separated water can be sucked and returned to the water storage tank by the water return pump, and the heat in the water storage tank can be led out by the heat dissipation fins arranged at the moment, so that the water can be cooled rapidly and used secondarily.
Preferably, the center of the sealing partition plate is provided with a water leakage hole.
Based on the above characteristics: when the water leakage hole is plugged, the injected cooling water cannot fall through the sealing partition plate, and when the water leakage hole is not plugged, the water which is convenient to use falls to the bottom of the inner cavity of the cooling box through the water leakage hole to be collected.
Preferably, the stirring assembly comprises a waterproof box and a driving motor internally mounted in the waterproof box, the lower end of the driving motor is connected with a positioning rod, a fixed sleeve is fixedly mounted outside the positioning rod, and a stirring rod is mounted on the side edge of the fixed sleeve.
Based on the above characteristics: after the driving motor is started, the positioning rod can be driven to rotate through the rotating shaft, and then the positioning rod drives the stirring rod to rotate through the fixing sleeve, so that the stirring rod is convenient for stirring water and the steel balls.
Preferably, a sealing plug is arranged at the bottom of the positioning rod, a bearing is arranged in the middle of the sealing plug, and the positioning rod is rotationally connected with the bearing.
Based on the above characteristics: when the lifting cylinder drives the stirring assembly to descend, the sealing plug is inserted into the water leakage hole to plug, when the lifting cylinder drives the stirring assembly to ascend, the sealing plug is separated from the water leakage hole, and the used water can fall through the water leakage hole.
The beneficial effects of the utility model are as follows:
1. When lifting cylinder drives stirring subassembly and descends, the sealed end cap will insert the inside shutoff that leaks of hole, and inside cooling water can be taken out from the storage water tank and introduce the cooling tank, because sealing baffle's separation for the cooling water is located sealing baffle's top, drops into the cooling tank inside with the steel ball after the casting later and cools down the cooling, can start driving motor and drive the locating lever and take place to rotate this moment, the locating lever will drive the stirring rod through fixed cover and rotate afterwards, make things convenient for the stirring rod to stir water and steel ball, improve the refrigerated efficiency of cooling.
2. When the steel ball is cooled and taken out, the lifting cylinder drives the stirring assembly to ascend, the sealing plug is separated from the water leakage hole, water after use can fall into the water storage tank through the water leakage hole to be collected, and then flows back to the water storage tank through the water return pipe.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a cast steel ball cooling device provided by the utility model;
FIG. 2 is a sectional view of the cooling box of the cast steel ball cooling device provided by the utility model;
FIG. 3 is a schematic diagram of a lifting cylinder and stirring assembly of a cast steel ball cooling device provided by the utility model;
fig. 4 is a sectional view of the gas-liquid separation assembly of the cast steel ball cooling device provided by the utility model.
In the figure: 1. a cooling box; 11. a through hole; 12. a feed pipe; 13. a water inlet pipe; 14. a water return pipe; 2. an induced draft fan; 3. a gas-liquid separation assembly; 31. a protective housing; 311. an air inlet pipe; 312. a baffle; 313. a drain pipe; 314. an exhaust pipe; 315. a foam breaking net; 32. a water collecting cavity; 33. a cyclone separator; 34. an umbrella plate separator; 4. a water storage tank; 41. a pumping pump; 42. a water return pump; 43. a heat radiation fin; 5. a sealing separator; 51. a water leakage hole; 6. a lifting cylinder; 7. a stirring assembly; 71. a waterproof box; 72. a driving motor; 73. a positioning rod; 731. sealing the plugs; 732. a bearing; 74. a fixed sleeve; 75. stirring rod.
Detailed Description
The preferred embodiments of the present utility model will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present utility model only, and are not intended to limit the present utility model.
Referring to fig. 1-4, the cooling device for casting steel balls provided by the utility model comprises a cooling box 1, wherein an induced draft fan 2 is arranged on one side of the upper end of the cooling box 1, a gas-liquid separation assembly 3 is arranged on one side of the cooling box 1, a water storage tank 4 is arranged on the other side of the cooling box 1, a sealing partition plate 5 is fixedly arranged in an inner cavity of the cooling box 1, a lifting cylinder 6 is arranged in the middle of the top end of the cooling box 1, a stirring assembly 7 is arranged at the lower end of the lifting cylinder 6, and the stirring assembly 7 is positioned above the sealing partition plate 5.
The cooling water is stored in the water storage tank 4, the cooling water can be extracted from the water storage tank 4 in advance and introduced into the cooling box 1, at this moment, because of the separation of the sealing baffle 5, the cooling water is located above the sealing baffle 5, then the cast steel balls are thrown into the cooling box 1 for cooling, the stirring assembly 7 can stir the water and the steel balls, cooling efficiency is improved, at this moment, after the cooling water contacts with the cast steel balls, part of the cooling water is changed into water vapor, the generated water vapor can be extracted into the air-liquid separation assembly 3 by the induced draft fan 2, the separated air can be discharged after being filtered outwards, and the separated liquid can be returned into the water storage tank 4 for secondary utilization, so that water resources are avoided being wasted.
Further, a through hole 11 is formed in one side of the upper end of the cooling box 1, a feeding pipe 12 is arranged at the upper end of one side of the cooling box 1, which is close to the water storage tank 4, a water inlet pipe 13 is arranged at one side of the cooling box 1, which is far away from the feeding pipe 12, and a water return pipe 14 is arranged at the lower end of one side of the cooling box 1, which is close to the water storage tank 4.
Vapor is sucked out by the induced draft fan 2 through the through hole 11, cooling water enters the cooling box 1 through the water inlet pipe 13, cast steel balls enter the cooling box 1 through the water inlet pipe 12, after the cast steel balls are cooled, the cast steel balls can be taken out, the sealing partition plate 5 is opened, cooling water after being used conveniently falls to the bottom of the inner cavity of the cooling box 1, and finally the cooling water can flow back into the water storage tank 4 through the water return pipe 14.
Further, the gas-liquid separation assembly 3 comprises a protective shell 31 and a water collecting cavity 32 formed in the bottom of the inner cavity of the protective shell 31, a cyclone separator 33 is arranged at the upper end of the water collecting cavity 32, and an umbrella plate separator 34 is arranged at the upper end of the inner cavity of the protective shell 31.
When the water vapor enters the inside of the protective shell 31, the water vapor will be guided to flow downwards, at this time, the cyclone separator 33 will primarily separate the water vapor, because the water has a certain gravity, once the water and the gas are separated, the water will fall into the water collecting cavity 32 to collect, the separated gas will flow upwards, and the fine water drops still included in the gas will be separated again through the two umbrella plate separators 34, thereby facilitating the recovery and secondary use of the water in the water vapor.
Further, an air inlet pipe 311 is installed in the middle of one side of the protective housing 31, a baffle 312 is fixedly installed on one side, close to the air inlet pipe 311, of the inner cavity of the protective housing 31, a drain pipe 313 is installed at the lower end of one side of the protective housing 31, an exhaust pipe 314 is fixedly installed at the top end of the protective housing 31, and a foam breaking net 315 is installed inside the exhaust pipe 314.
The vapor enters the protective housing 31 through the air inlet pipe 311, at this time, the vapor can only flow downwards to contact the cyclone separator 33 due to the blocking limit of the baffle 312, after the rising vapor passes through the two umbrella plate separators 34, the vapor enters the exhaust pipe 314, the foam breaking net 315 in the exhaust pipe 314 also separates the vapor from the water at the last side, and finally the separated water falls into the water collecting cavity 32 and flows back to the water storage tank 4 through the water outlet pipe 313.
Further, a pumping pump 41 is installed at the upper end of the water storage tank 4, a water return pump 42 is installed at one side of the lower end of the water storage tank 4, and heat dissipation fins 43 are installed at one side of the water storage tank 4 at intervals.
After the pumping pump 41 pumps cooling water in the water storage tank 4, the cooling water can be conveyed into the water inlet pipe 13 through a connecting hose, the water return pump 42 can be arranged in two and respectively connected with the water return pipe 14 and the water outlet pipe 313, water after convenient use and separated water can be pumped and returned into the water storage tank 4 through the water return pump 42, and the heat in the water storage tank 4 can be led out through the heat dissipation fins 43 arranged at the moment, so that the water can be cooled rapidly and used for the second time.
Further, a water leakage hole 51 is formed in the center of the sealing partition plate 5.
The lifting cylinder 6 can drive the stirring assembly 7 to lift and adjust, when the stirring assembly 7 descends, the bottom of the stirring assembly 7 is used for blocking the water leakage hole 51, so that the cooling water is positioned above the sealing partition plate 5, and when the water is used, the lifting cylinder 6 can drive the stirring assembly 7 to lift, so that the bottom of the stirring assembly 7 is separated from the water leakage hole 51, and at the moment, the used water falls to the bottom of the inner cavity of the cooling box 1 through the water leakage hole 51 to be collected.
Further, the stirring assembly 7 comprises a waterproof box 71 and a driving motor 72 internally mounted in the waterproof box 71, a positioning rod 73 is connected to the lower end of the driving motor 72, a fixing sleeve 74 is fixedly mounted on the outer portion of the positioning rod 73, and a stirring rod 75 is mounted on the side edge of the fixing sleeve 74.
Waterproof box 71 is connected and is fixed on the flexible piston rod of lift cylinder 6 lower extreme activity, and driving motor 72 then is located the inside of waterproof box 71, and after driving motor 72 starts, can drive locating lever 73 through the pivot and take place to rotate, and locating lever 73 will drive stirring rod 75 through fixed cover 74 afterwards and rotate, makes things convenient for stirring rod 75 to water and steel ball.
Further, a sealing plug 731 is installed at the bottom of the positioning rod 73, a bearing 732 is installed in the middle of the sealing plug 731, and the positioning rod 73 is rotatably connected with the bearing 732.
The bottom of the positioning rod 73 is rotationally connected with the bearing 732, when the lifting cylinder 6 drives the stirring assembly 7 to descend, the sealing plug 731 is inserted into the water leakage hole 51 to plug, at this time, when the positioning rod 73 is driven to rotate, the bearing 732 can assist in rotating, the sealing plug 731 is in a fixed state in the water leakage hole 51, when the lifting cylinder 6 drives the stirring assembly 7 to ascend, the sealing plug 731 is separated from the water leakage hole 51, and at this time, used water can fall through the water leakage hole 51.
The application process of the utility model is as follows: after the pump 41 pumps cooling water in the water storage tank 4, the cooling water can be conveyed to the water inlet pipe 13 and the inside of the cooling tank 1 through a connecting hose, the sealing plug 731 can plug the water leakage hole 51, so that the injected cooling water is located above the sealing partition plate 5, then the cast steel balls are thrown into the cooling tank 1 to be contacted with the cooling water for cooling, at the moment, after the cooling water contacts with the cast steel balls, part of the cooling water is changed into water vapor, the generated water vapor can be pumped out into the air-liquid separation assembly 3 by the induced draft fan 2 for gas-liquid separation, the separated gas can be filtered outwards and discharged, the separated liquid falls into the water collection cavity 32 for collection, and then flows back into the inside of the water storage tank 4, after the steel balls are cooled and taken out, the lifting cylinder 6 drives the stirring assembly 7 to ascend, at the moment, the sealing plug 731 is separated from the water leakage hole 51, and water can fall into the water storage tank 4 for collection through the water leakage hole 51 for collection through the water return pipe 14.
The above description is of the preferred embodiments of the present utility model, and any person skilled in the art may modify the present utility model or make modifications to the present utility model with the technical solutions described above. Therefore, any simple modification or equivalent made according to the technical solution of the present utility model falls within the scope of the protection claimed by the present utility model.
Claims (8)
1. The cooling device for the cast steel ball comprises a cooling box (1) and is characterized in that: induced draft fan (2) are installed to upper end one side of cooling tank (1), gas-liquid separation subassembly (3) are installed to one side of cooling tank (1), storage water tank (4) are installed to the opposite side of cooling tank (1), inner chamber fixed mounting of cooling tank (1) has sealed baffle (5), install lift cylinder (6) in the middle of the top of cooling tank (1), stirring subassembly (7) are installed to lift cylinder (6) lower extreme, stirring subassembly (7) are located sealed baffle (5) top.
2. The cast steel ball cooling apparatus as claimed in claim 1 wherein: through-hole (11) have been seted up on upper end one side of cooler bin (1), inlet pipe (12) are installed to one side upper end that cooler bin (1) is close to storage water tank (4), inlet tube (13) are installed to one side that cooler bin (1) kept away from inlet pipe (12), return pipe (14) are installed to one side lower extreme that cooler bin (1) is close to storage water tank (4).
3. A cast steel ball cooling apparatus as claimed in claim 2 wherein: the gas-liquid separation assembly (3) comprises a protective shell (31) and a water collecting cavity (32) formed in the bottom of the inner cavity of the protective shell (31), a cyclone separator (33) is arranged at the upper end of the water collecting cavity (32), and an umbrella plate separator (34) is arranged at the upper end of the inner cavity of the protective shell (31).
4. A cast steel ball cooling apparatus as claimed in claim 3 wherein: install intake pipe (311) in the middle of one side of protective housing (31), one side that protective housing (31) inner chamber is close to intake pipe (311) fixed mounting has baffle (312), drain pipe (313) are installed to one side lower extreme of protective housing (31), protective housing (31) top fixed mounting has blast pipe (314), blast pipe (314) internally mounted has defoaming net (315).
5. The cast steel ball cooling apparatus as claimed in claim 1 wherein: the upper end of the water storage tank (4) is provided with a pumping pump (41), one side of the lower end of the water storage tank (4) is provided with a water return pump (42), and one side of the water storage tank (4) is provided with radiating fins (43) at intervals.
6. The cast steel ball cooling apparatus as claimed in claim 1 wherein: the center of the sealing partition plate (5) is provided with a water leakage hole (51).
7. The cast steel ball cooling apparatus as claimed in claim 1 wherein: the stirring assembly (7) comprises a waterproof box (71) and a driving motor (72) arranged inside the waterproof box (71), a positioning rod (73) is connected to the lower end of the driving motor (72), a fixing sleeve (74) is fixedly arranged outside the positioning rod (73), and a stirring rod (75) is arranged on the side edge of the fixing sleeve (74).
8. The cast steel ball cooling apparatus as claimed in claim 7 wherein: a sealing plug (731) is arranged at the bottom of the positioning rod (73), a bearing (732) is arranged in the middle of the sealing plug (731), and the positioning rod (73) is rotationally connected with the bearing (732).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323138282.5U CN221117541U (en) | 2023-11-21 | 2023-11-21 | Cast steel ball cooling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323138282.5U CN221117541U (en) | 2023-11-21 | 2023-11-21 | Cast steel ball cooling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221117541U true CN221117541U (en) | 2024-06-11 |
Family
ID=91340113
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323138282.5U Active CN221117541U (en) | 2023-11-21 | 2023-11-21 | Cast steel ball cooling device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221117541U (en) |
-
2023
- 2023-11-21 CN CN202323138282.5U patent/CN221117541U/en active Active
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