CN221117505U - Quenching device for machining mechanical castings - Google Patents
Quenching device for machining mechanical castings Download PDFInfo
- Publication number
- CN221117505U CN221117505U CN202322458216.XU CN202322458216U CN221117505U CN 221117505 U CN221117505 U CN 221117505U CN 202322458216 U CN202322458216 U CN 202322458216U CN 221117505 U CN221117505 U CN 221117505U
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- Prior art keywords
- quenching
- casing
- light curtain
- shell
- filter screen
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- 238000010791 quenching Methods 0.000 title claims abstract description 57
- 230000000171 quenching effect Effects 0.000 title claims abstract description 57
- 238000005266 casting Methods 0.000 title claims abstract description 13
- 238000003754 machining Methods 0.000 title claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 24
- 238000003860 storage Methods 0.000 claims abstract description 16
- 239000000428 dust Substances 0.000 claims description 11
- 238000010521 absorption reaction Methods 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 239000002912 waste gas Substances 0.000 abstract description 17
- 230000000007 visual effect Effects 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 4
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The utility model discloses a quenching device for machining a mechanical casting, which comprises a quenching machine and a quenching sensor, wherein the quenching sensor is arranged on the left side of the quenching machine, a base is arranged at the bottom end of the left side of the quenching machine, a first safety light curtain is arranged on the left side of the base, a shell is arranged at the top end of the quenching machine, a second safety light curtain is arranged on the left side of the bottom end of the shell, an audible and visual alarm is arranged at the front end and the rear end of the left side of the shell, and an air suction cavity, a water storage cavity and an air exhaust cavity are respectively formed in the shell from left to right. This guenching unit is used in machinery foundry goods processing not only can purify the waste gas that the quenching produced, has both prevented polluted air, has provided healthy and safe operational environment again for the workman, and in addition, the probability that the incident takes place still greatly reduced to the safeguard function that it had, and the security is high, and easy operation is convenient, uses in a flexible way, and the practicality is strong, satisfies the user demand on the current market.
Description
Technical Field
The utility model relates to the technical field of quenching devices, in particular to a quenching device for machining a mechanical casting.
Background
Quenching is a heat treatment method in which the surface of a workpiece is locally heated and cooled by a high-frequency current (30K-1000 KHZ) to obtain a surface hardening layer.
At present, in the quenching treatment process of castings, the castings can be influenced by high temperature to generate certain waste gas, the gas is a mixture of carbon monoxide, nitrogen oxides, sulfur dioxide and water vapor, and during quenching, the waste gas can be directly discharged into the air, so that the environment is polluted, and the waste gas is easily inhaled by workers to influence the body health.
Disclosure of utility model
The utility model aims to provide a quenching device for machining mechanical castings, which aims to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the quenching device for machining the mechanical castings comprises a quenching machine and a quenching inductor, wherein the quenching inductor is arranged on the left side of the quenching machine, a base is arranged at the bottom end of the left side of the quenching machine, a first safety light curtain is arranged on the left side of the base, a shell is arranged at the top end of the quenching machine, a second safety light curtain is arranged on the left side of the bottom end of the shell, audible-visual annunciators are arranged at the front end and the rear end of the left side of the shell, an air suction cavity, a water storage cavity and an air exhaust cavity are respectively arranged in the shell from left to right, a water inlet communicated with the water storage cavity is arranged at the top end of the shell, the utility model discloses a dust collection device, including casing, filter screen, handle, filter screen, air-out pipe, air inlet and air outlet pipe, the bottom of casing has all offered the suction port from a left side to the right side, install dust absorption fan on the inner wall of chamber that induced drafts, the top of casing is pegged graft and is had first connecting pipe, the inside of chamber and water storage chamber induced drafts is extended respectively to both ends about the top of first connecting pipe, both sides all peg graft around the top of casing have the second connecting pipe, the inside of water storage chamber and chamber of airing exhaust is extended respectively to both ends about the second connecting pipe, the one end of filter screen is all installed on the top right side of casing, and the other end of filter screen extends into the inside of chamber of airing exhaust, the handle is installed on the top of filter screen, the right side of casing is provided with out the tuber pipe.
Preferably, the first safety light curtain, the second safety light curtain and the audible and visual alarm are electrically connected with each other.
Preferably, a viewing window is provided on the front side of the housing.
Preferably, the first safety light curtain and the second safety light curtain are both positioned on the same horizontal plane and are positioned outside the quenching sensor.
Preferably, the specifications of the filter screen are two, one is an active carbon filter screen, and the other is a dust removal filter screen.
Compared with the prior art, the utility model has the beneficial effects that: this guenching unit is used in machinery foundry goods processing to cooperation between through first safe light curtain, second safe light curtain and audible-visual annunciator, thereby can play the effect of protection, when making there is the quenching inductor that the object is close to work, equipment reports to the police immediately, thereby warn the staff, through the casing, induced draft chamber, the water storage chamber, exhaust chamber, the hole of induced drafting, dust absorption fan, first connecting pipe, the second connecting pipe, the cooperation between filter screen and the handle, thereby can carry out the extraction with the waste gas that quenches and adsorb purification treatment, the device not only can purify the waste gas that quenches and produce, not only prevent polluted air, and again for the workman provides healthy and safe operational environment, in addition, the probability that the safeguard function that it had still can greatly reduced accident occurrence, and high security, and easy operation is convenient, and is flexible in use, the practicality is strong, satisfies the user demand on the existing market.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
fig. 2 is a side cross-sectional view of the interior of the housing of the present utility model.
In the figure: 1. quenching machine 2, quenching sensor 3, base 4, first safety light curtain 5, shell 6, second safety light curtain 7, audible and visual alarm 8, induced draft cavity 9, water storage cavity, 10, an exhaust cavity, 11, an air suction hole, 12, a dust collection fan, 13, a first connecting pipe, 14, a second connecting pipe, 15, a filter screen, 16, a handle, 17, an air outlet pipe, 18 and an observation window.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-2, the present utility model provides a technical solution: a quenching device for machining mechanical castings comprises a quenching machine 1 and a quenching sensor 2, wherein the quenching sensor 2 is arranged on the left side of the quenching machine 1, a base 3 is arranged at the bottom end of the left side of the quenching machine 1, a first safety light curtain 4 is arranged on the left side of the base 3, a shell 5 is arranged at the top end of the quenching machine 1, a second safety light curtain 6 is arranged on the left side of the bottom end of the shell 5, an audible and visual alarm 7 is arranged at the front end and the rear end of the left side of the shell 5, an air suction cavity 8, a water storage cavity 9 and an air exhaust cavity 10 are respectively arranged in the shell 5 from left to right, water inlets which are mutually communicated with the water storage cavity 9 are arranged at the top end of the shell 5, water can be injected into the water storage cavity 9 through the water inlets, the bottom of casing 5 has all offered the induced-draught hole 11 from a left side to the right side, install dust absorption fan 12 on the inner wall of chamber 8 induced drafts, peg graft on the top of casing 5 has first connecting pipe 13, the inside of chamber 8 induced drafts and water storage chamber 9 is stretched into respectively to both ends about the top of first connecting pipe 13, both sides all peg graft around the top of casing 5 have second connecting pipe 14, the inside of water storage chamber 9 and chamber 10 of airing exhaust is stretched into respectively to both ends about the second connecting pipe 14, the one end of filter screen 15 is all installed on the top right side of casing 5, and the inside of chamber 10 of airing exhaust is stretched into to the other end of filter screen 15, handle 16 is installed on the top of filter screen 15, the right side of casing 5 is provided with out tuber pipe 17.
Preferably, the first safety light curtain 4, the second safety light curtain 6 and the audible-visual alarm 7 are all electrically connected with each other.
As a preferred solution, the front side of the housing 5 is provided with an observation window 18, through which observation window 18 the working conditions in the water storage chamber 9 can be understood.
Preferably, the first safety light curtain 4 and the second safety light curtain 6 are all positioned on the same horizontal plane and are positioned outside the quenching sensor 2.
As a preferred scheme, still further, the specification of filter screen 15 is two kinds, and one is the active carbon filter screen, and another is the dust removal filter screen, can carry out purification treatment to waste gas better through two kinds of different filter screens.
The electrical components mentioned in the scheme are all the prior art, and the model is only one of the prior art, so long as the electrical components can be used for achieving the purpose in the scheme.
All electric components in the scheme are connected with an adaptive power supply through wires by a person skilled in the art, and an appropriate controller is selected according to actual conditions so as to meet control requirements, specific connection and control sequences, and the electric connection is completed by referring to the working sequence among the electric components in the following working principles, wherein the detailed connection means are known in the art, the working principles and the processes are mainly introduced below, and the electric control is not described any more, and the specific work is as follows.
When the quenching machine is used, the quenching machine 1 is started, a workpiece is taken into the quenching sensor 2, and the quenching sensor 2 can be used for carrying out conventional quenching processing on the workpiece; in the process, the first safety light curtain 4, the second safety light curtain 6 and the dust collection fan 12 are started, when a workpiece is quenched, if an object is close to the quenching sensor 2 in working and passes through the inner sides of the first safety light curtain 4 and the second safety light curtain 6, the audible and visual alarm 7 is started immediately, and the audible and visual alarm 7 can warn a worker, so that the object close to the quenching sensor 2 can be treated in time, and danger is avoided; the waste gas generated during quenching floats upwards, the opened dust suction fan 12 sucks the waste gas into the air suction cavity 8 through the air suction hole 11 and leads the waste gas into the water storage cavity 9 through the first connecting pipe 13 to be contacted with clean water stored in the waste gas, the clean water not only can reduce the temperature of the waste gas, but also can filter impurity particles in the waste gas, the cooled and filtered waste gas is led into the air discharge cavity 10 through the second connecting pipe 14 to be contacted with the filter screen 15, the filter screen 15 can further purify the waste gas, and finally, the treated waste gas is discharged from the air outlet pipe 17; the device not only can purify the waste gas that quenching produced, has both prevented the polluted air, has provided healthy and safe operational environment again for the workman, and in addition, the probability that the incident takes place can also greatly reduced to the safeguard function that it had, and the security is high, and easy operation is convenient, uses in a flexible way, and the practicality is strong, is fit for promoting.
In the description of the present utility model, it should be understood that the terms "coaxial," "bottom," "one end," "top," "center location," "other end," "upper," "one side," "top," "inner," "front," "center," "two ends," etc. indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present utility model and simplify the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be configured and operate in a particular orientation; meanwhile, unless explicitly specified and limited otherwise, the terms "snap-in," "socket," "weld," "mount," "set," "interference fit," "screw connection," "pin connection," and the like are to be construed broadly, and may be, for example, a fixed connection, a removable connection, or an integral body; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or in communication with each other or in interaction with each other, unless explicitly defined otherwise, the meaning of the terms described above in this application will be understood by those of ordinary skill in the art in view of the specific circumstances.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a quenching device for machining of machinery foundry goods, includes quenching machine (1) and quenching inductor (2), quenching inductor (2) are installed in the left side of quenching machine (1), its characterized in that: the utility model discloses a quenching machine, including base (3) is installed to the left side bottom of quenching machine (1), first safe light curtain (4) is installed in the left side of base (3), casing (5) is installed on the top of quenching machine (1), second safe light curtain (6) is installed in the bottom left side of casing (5), audible-visual annunciator (7) are all installed at both ends around the left side of casing (5), induced draft chamber (8), water storage chamber (9) and exhaust chamber (10) have been seted up respectively from left to right in the inside of casing (5), the top of casing (5) is provided with the water inlet that link up each other with water storage chamber (9), suction hole (11) have all been seted up from left to right in the bottom of casing (5), install dust absorption fan (12) on the inner wall of induced draft chamber (8), peg graft on the top of casing (5) has first connecting pipe (13), both ends extend respectively into the inside of induced draft chamber (8) and chamber (9) around the left and, the inside of casing (5) has both sides of the inside of both sides (14) respectively, the inside of both sides (14) are connected with the inside of both sides (14) of the inside of casing (5) respectively, and the other end of the filter screen (15) extends into the exhaust cavity (10), a handle (16) is arranged at the top end of the filter screen (15), and an air outlet pipe (17) is arranged on the right side of the shell (5).
2. A quenching apparatus for machining a mechanical casting according to claim 1, wherein: the first safety light curtain (4), the second safety light curtain (6) and the audible-visual annunciator (7) are electrically connected with each other.
3. A quenching apparatus for machining a mechanical casting according to claim 1, wherein: the front side of the shell (5) is provided with an observation window (18).
4. A quenching apparatus for machining a mechanical casting according to claim 1, wherein: the first safety light curtain (4) and the second safety light curtain (6) are both positioned on the same horizontal plane and are arranged outside the quenching sensor (2).
5. A quenching apparatus for machining a mechanical casting according to claim 1, wherein: the specifications of the filter screen (15) are two, one is an active carbon filter screen, and the other is a dust removal filter screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322458216.XU CN221117505U (en) | 2023-09-11 | 2023-09-11 | Quenching device for machining mechanical castings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322458216.XU CN221117505U (en) | 2023-09-11 | 2023-09-11 | Quenching device for machining mechanical castings |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221117505U true CN221117505U (en) | 2024-06-11 |
Family
ID=91368695
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322458216.XU Active CN221117505U (en) | 2023-09-11 | 2023-09-11 | Quenching device for machining mechanical castings |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221117505U (en) |
-
2023
- 2023-09-11 CN CN202322458216.XU patent/CN221117505U/en active Active
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| GR01 | Patent grant |