CN221112827U - Sponge heat setting machine - Google Patents
Sponge heat setting machine Download PDFInfo
- Publication number
- CN221112827U CN221112827U CN202323114160.2U CN202323114160U CN221112827U CN 221112827 U CN221112827 U CN 221112827U CN 202323114160 U CN202323114160 U CN 202323114160U CN 221112827 U CN221112827 U CN 221112827U
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- Prior art keywords
- plate
- sponge
- heat setting
- fixedly connected
- seat
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- 238000009998 heat setting Methods 0.000 title claims abstract description 17
- 238000010438 heat treatment Methods 0.000 claims abstract description 49
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 238000004887 air purification Methods 0.000 claims description 21
- 230000001681 protective effect Effects 0.000 claims description 11
- 238000007789 sealing Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 12
- 238000001125 extrusion Methods 0.000 abstract description 10
- 238000007493 shaping process Methods 0.000 abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 5
- 238000007731 hot pressing Methods 0.000 description 5
- 239000007789 gas Substances 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
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- Filtering Materials (AREA)
Abstract
The utility model discloses a sponge heat setting machine, which belongs to the technical field of sponge processing mechanical equipment and comprises a machine base, temperature control boxes fixedly connected to two sides of the machine base, an electric control plate arranged on the front surface of the machine base, a carrier plate fixedly connected to the surface of the machine base, a lower heating plate fixedly connected to the surface of the carrier plate, an upper heating seat arranged above the lower heating plate, an upper heating plate fixedly connected to the lower surface of the upper heating seat and a hydraulic rod in transmission connection with the upper heating seat. The operating personnel places the sponge and is on the lower hot plate surface, and the sponge receives the spacing of limiting plate, has fine regular effect, and the hydraulic stem drive goes up the heating seat and goes up the hot plate and carry out the extrusion processing of sponge, receives the limiting plate of pressure effect, vertically pushes down the spring holder, and until the top of limiting plate is flush state with lower hot plate upper surface, accomplishes extrusion processing, has increased the thickness of sponge, improves the performance of absorbing water, and extruded sponge is difficult for the skew, improves shaping quality.
Description
Technical Field
The utility model relates to the technical field of sponge processing mechanical equipment, in particular to a sponge heat setting machine.
Background
The sponge is in off-white color, and turns yellow in the future due to oxidation reaction with oxygen, and is soft in texture, heat-resistant (200 ℃ resistant), easy to burn (flame retardant can be added), and plastic products produced by glue-linking reaction of polyurethane and TDI or MDI. According to the size of the internal bubble, the material can show various densities, can be manufactured into various shapes by a molding mode according to the needs, and is widely applied to various industries, and is mainly used for shock resistance, heat preservation, material filling, children toys and the like.
Through retrieving, the forming device of a sponge production line of current patent publication number CN219095873U, including the workstation, a plurality of nib have been seted up to workstation top fixedly connected with mould in the middle of the mould, and the spout has been seted up to the workstation top, and sliding connection has the slide bar on the spout, slide bar top fixedly connected with underframe, underframe upper end fixedly connected with spacing frame, workstation top are fixed with the support frame, and the centre of support frame is fixed with hydraulic mechanism, and hydraulic mechanism's the other end is fixed with the hot-pressing board. Through setting up spout, slide bar, first recess, spacing frame and underframe, when carrying out hot pressing to the sponge, can place the sponge fast and arrive spacing frame the inside, the sponge slides the mould top along with the slide bar on the underframe, and the slide bar falls into fixed position in the first recess, and the hot pressing board begins shaping work downwards, reduces the time of manual work placing the sponge, improves work efficiency.
When using the sponge heat setting machine to carry out the shaping processing of sponge, go up the hot plate under the drive effect of hydraulic stem, extrude the sponge that the hot plate surface was placed down, but the hot plate surface does not possess spacing subassembly down, and the operating personnel is when the sponge is placed down to the hot plate manual relatively, easily appears the phenomenon of off normal, influences shaping quality, so we have proposed a sponge heat setting machine and solved the problem that above-mentioned exists.
Disclosure of utility model
1. Technical problem to be solved
Aiming at the problems existing in the prior art, the utility model aims to provide the sponge heat setting machine, an operator places a sponge on the surface of a lower heating plate, the sponge is limited by a limiting plate, the sponge heat setting machine has a good regulation effect, a hydraulic rod drives an upper heating seat and an upper heating plate to carry out sponge extrusion treatment, the limiting plate under the action of pressure longitudinally presses down a spring seat until the top end of the limiting plate is in a flush state with the upper surface of the lower heating plate, extrusion treatment is completed, the thickness of the sponge is increased, the water absorption performance is improved, the extruded sponge is not easy to deviate, and the forming quality is improved.
2. Technical proposal
In order to solve the problems, the utility model adopts the following technical scheme.
The sponge heat setting machine comprises a machine base, temperature control boxes fixedly connected to two sides of the machine base, an electric control plate arranged on the front surface of the machine base, a carrier plate fixedly connected to the surface of the machine base, a lower heating plate fixedly connected to the surface of the carrier plate, an upper heating seat arranged above the lower heating plate, an upper heating plate fixedly connected to the lower surface of the upper heating seat, and a hydraulic rod in transmission connection with the upper heating seat, wherein a limit assembly is erected above the carrier plate, a protection frame is detachably connected to the upper surface of the machine base, and an air purification assembly is arranged outside the protection frame;
The limiting assembly comprises a spring seat and a limiting plate, wherein the surface of the carrier plate is symmetrically provided with mounting grooves, the fixed end of the spring seat is inserted into the mounting grooves of the carrier plate, the extending end of the spring seat is fixedly connected with a clamping seat, and two ends of the limiting plate are clamped in the clamping seat;
the air purification assembly comprises an air suction cover and an air purification box, a filter element is inserted into the air purification box, and an exhaust fan is fixedly connected to the position of an exhaust window of the air purification box through a bracket.
Preferably, the surface of the lower heating plate is provided with a groove, and the bottom end of the limiting plate is inserted into the groove and is in sliding arrangement.
Preferably, the spring seats are two, and are symmetrically arranged on two sides of the lower heating plate.
Preferably, the outer wall symmetry of protection frame has seted up the pilot hole, the cover of breathing in is pegged graft inside the pilot hole of protection frame, and the junction is filled with the sealing washer.
Preferably, the opening of the air suction cover faces to one side of the lower heating plate, and the outer surface of the air suction cover is connected with an exhaust joint in a conducting way.
Preferably, the air purifying box is fixedly connected with the protective frame through the assembly plate, and the air suction end of the air purifying box is connected with an air suction connector in a conducting mode.
Preferably, a safety grating is arranged on the upper surface of the stand, and the safety grating is positioned at the opening position of the protection frame.
3. Advantageous effects
Compared with the prior art, the utility model has the advantages that:
(1) This scheme operating personnel place the sponge on the lower heating plate surface, and the sponge receives the spacing of limiting plate, has fine regular effect, and the hydraulic stem drive goes up the heating seat and goes up the extrusion processing of hot plate and carry out the sponge, receives the limiting plate of pressure effect, vertically pushes down the spring holder, until the top of limiting plate is flush state with lower heating plate upper surface, accomplishes extrusion processing, has increased the thickness of sponge, improves the performance of absorbing water, and extruded sponge is difficult for the skew, improves shaping quality.
(2) The externally mounted of this scheme protection frame has air purification subassembly, when carrying out hot pressing to the sponge, starts the air discharge fan through external controller, and the gas in heating area gets into the air purification case under the negative pressure effect of suction hood, is discharged after filtering by the filter core and purifies, purifies operational environment.
Drawings
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic view of the structure of the base and lower heating plate of the present utility model;
FIG. 3 is a schematic view of a protective frame according to the present utility model;
fig. 4 is a schematic structural diagram of a limiting component according to the present utility model.
The reference numerals in the figures illustrate:
1. A base; 2. a temperature control box; 3. an electric control board; 4. a safety grating; 5. a lower heating plate; 501. a groove; 6. an upper heating seat; 7. a hydraulic rod; 8. a protective frame; 9. a carrier plate; 10. a limiting plate; 11. a spring seat; 12. an air suction cover; 13. an exhaust fan; 14. an air purifying box; 15. a filter element; 16. a clamping seat.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model; it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments, and that all other embodiments obtained by persons of ordinary skill in the art without making creative efforts based on the embodiments in the present utility model are within the protection scope of the present utility model.
Example 1:
Referring to fig. 1-4, a sponge heat setting machine comprises a machine base 1, temperature control boxes 2 fixedly connected to two sides of the machine base 1, an electric control plate 3 arranged on the front surface of the machine base 1, a carrier plate 9 fixedly connected to the surface of the machine base 1, a lower heating plate 5 fixedly connected to the surface of the carrier plate 9, an upper heating seat 6 arranged above the lower heating plate 5, an upper heating plate fixedly connected to the lower surface of the upper heating seat 6, and a hydraulic rod 7 in transmission connection with the upper heating seat 6, wherein a limiting component is erected above the carrier plate 9;
The limiting assembly comprises a spring seat 11 and a limiting plate 10, wherein the surface of the carrier plate 9 is symmetrically provided with mounting grooves, the fixed end of the spring seat 11 is inserted into the mounting grooves of the carrier plate 9, the extension end of the spring seat 11 is fixedly connected with a clamping seat 16, and two ends of the limiting plate 10 are clamped inside the clamping seat 16.
The recess 501 has been seted up on lower hot plate 5 surface, and peg graft in recess 501 is inside and for sliding setting in the bottom of limiting plate 10, and spring holder 11 is two, and the symmetry sets up in the both sides of lower hot plate 5.
It should be noted that, spacing subassembly includes spring holder 11 and limiting plate 10, in the time of the initial position, limiting plate 10 bottom is pegged graft inside recess 501, and limiting plate 10's top is higher than lower hot plate 5 surface, in the time of carrying out processing, operating personnel places the sponge and is on lower hot plate 5 surface, the sponge receives limiting plate 10's spacing, have fine regular effect, hydraulic stem 7 drive goes up the extrusion that heating seat 6 and last hot plate carry out the sponge is handled, receive the limiting plate 10 of pressure effect, vertically push down spring holder 11, until limiting plate 10's top is flush state with lower hot plate 5 upper surface, accomplish extrusion, the thickness of sponge has been increased, the performance of absorbing water is improved, extruded sponge is difficult for shifting, improve shaping quality.
Referring to fig. 1 and 3, the upper surface of the machine base 1 is detachably connected with a protective frame 8, an air purification component is mounted outside the protective frame 8 and comprises an air suction cover 12 and an air purification box 14, a filter element 15 is inserted into the air purification box 14, an exhaust window of the air purification box 14 is fixedly connected with an exhaust fan 13 through a bracket, assembly holes are symmetrically formed in the outer wall of the protective frame 8, the air suction cover 12 is inserted into the assembly holes of the protective frame 8, a sealing ring is filled at the joint, an opening of the air suction cover 12 faces to one side of the lower heating plate 5, an exhaust connector is connected to the outer surface of the air suction cover 12 in a conducting manner, the air purification box 14 is fixedly connected with the protective frame 8 through an assembly plate, an air suction end of the air purification box 14 is connected with an air suction connector, a safety grating 4 is mounted on the upper surface of the machine base 1 and the safety grating 4 is located at the opening position of the protective frame 8.
It should be noted that, the air purification component is installed outside the protection frame 8, when the sponge is hot-pressed, the exhaust fan 13 is started by the external controller, and the gas in the heating area enters the air purification box 14 under the negative pressure of the suction hood 12, is filtered and purified by the filter element 15, and is then discharged, thereby purifying the working environment.
When in use: the limiting assembly comprises a spring seat 11 and a limiting plate 10, when in an initial position, the bottom end of the limiting plate 10 is inserted into the groove 501, the top end of the limiting plate 10 is higher than the surface of the lower heating plate 5, when in processing, an operator places a sponge on the surface of the lower heating plate 5, the sponge is limited by the limiting plate 10, a good regular effect is achieved, the hydraulic rod 7 drives the upper heating seat 6 and the upper heating plate to carry out sponge extrusion processing, the limiting plate 10 under the action of pressure is longitudinally pressed down on the spring seat 11 until the top end of the limiting plate 10 is in a flush state with the upper surface of the lower heating plate 5, extrusion processing is completed, the thickness of the sponge is increased, the water absorption performance is improved, the extruded sponge is not easy to deviate, and the molding quality is improved; the air purification component is arranged outside the protection frame 8, when the sponge is subjected to hot pressing treatment, the exhaust fan 13 is started through the external controller, and the gas in the heating area enters the air purification box 14 under the negative pressure effect of the suction hood 12, is filtered and purified by the filter element 15 and is then discharged, so that the working environment is purified.
The above description is only of the preferred embodiments of the present utility model; the scope of the utility model is not limited in this respect. Any person skilled in the art, within the technical scope of the present disclosure, may apply to the present utility model, and the technical solution and the improvement thereof are all covered by the protection scope of the present utility model.
Claims (7)
1. The utility model provides a sponge heat setting machine, includes frame (1), fixed connection be in temperature control box (2) of frame (1) both sides, install positive automatically controlled board (3) of frame (1), fixed connection are in carrier plate (9) on frame (1) surface, fixed connection are in lower hot plate (5) on carrier plate (9) surface, set up go up heating seat (6) of heating plate (5) top down, fixed connection be in go up the last hot plate of heating seat (6) lower surface, and with go up hydraulic stem (7) of heating seat (6) transmission connection, its characterized in that: a limiting component is arranged above the carrier plate (9), a protection frame (8) is detachably connected to the upper surface of the base (1), and an air purifying component is arranged outside the protection frame (8);
The limiting assembly comprises a spring seat (11) and a limiting plate (10), wherein mounting grooves are symmetrically formed in the surface of the carrier plate (9), the fixed end of the spring seat (11) is inserted into the mounting grooves of the carrier plate (9), the extending end of the spring seat (11) is fixedly connected with a clamping seat (16), and two ends of the limiting plate (10) are clamped in the clamping seat (16);
The air purification assembly comprises an air suction cover (12) and an air purification box (14), a filter element (15) is inserted into the air purification box (14), and an exhaust fan (13) is fixedly connected to the position of an exhaust window of the air purification box (14) through a bracket.
2. A sponge heat setting machine as defined in claim 1, wherein: the surface of the lower heating plate (5) is provided with a groove (501), and the bottom end of the limiting plate (10) is inserted into the groove (501) and is in sliding arrangement.
3. A sponge heat setting machine as defined in claim 1, wherein: the number of the spring seats (11) is two, and the spring seats are symmetrically arranged on two sides of the lower heating plate (5).
4. A sponge heat setting machine as defined in claim 1, wherein: the outer wall symmetry of protection frame (8) has seted up the pilot hole, the grafting of suction hood (12) is inside the pilot hole of protection frame (8), and the junction is filled with the sealing washer.
5. A sponge heat setting machine as defined in claim 1, wherein: the opening of the air suction cover (12) faces to one side of the lower heating plate (5), and an exhaust joint is connected to the outer surface of the air suction cover (12) in a conducting mode.
6. A sponge heat setting machine as defined in claim 1, wherein: the air purifying box (14) is fixedly connected with the protective frame (8) through the assembly plate, and an air suction connector is connected to the air suction end of the air purifying box (14) in a conducting mode.
7. A sponge heat setting machine as defined in claim 1, wherein: the upper surface of the machine base (1) is provided with a safety grating (4), and the safety grating (4) is positioned at the opening position of the protective frame (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323114160.2U CN221112827U (en) | 2023-11-18 | 2023-11-18 | Sponge heat setting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323114160.2U CN221112827U (en) | 2023-11-18 | 2023-11-18 | Sponge heat setting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221112827U true CN221112827U (en) | 2024-06-11 |
Family
ID=91337782
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323114160.2U Active CN221112827U (en) | 2023-11-18 | 2023-11-18 | Sponge heat setting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221112827U (en) |
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2023
- 2023-11-18 CN CN202323114160.2U patent/CN221112827U/en active Active
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant |