CN221097475U - A superconducting magnet vacuum switch valve - Google Patents
A superconducting magnet vacuum switch valve Download PDFInfo
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- CN221097475U CN221097475U CN202322914414.2U CN202322914414U CN221097475U CN 221097475 U CN221097475 U CN 221097475U CN 202322914414 U CN202322914414 U CN 202322914414U CN 221097475 U CN221097475 U CN 221097475U
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/02—Construction of housing; Use of materials therefor of lift valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K51/00—Other details not peculiar to particular types of valves or cut-off apparatus
- F16K51/02—Other details not peculiar to particular types of valves or cut-off apparatus specially adapted for high-vacuum installations
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Abstract
Description
技术领域Technical Field
本实用新型涉及涉及超导磁体真空装置技术领域,具体地说是一种超导磁体抽真空开关阀。The utility model relates to the technical field of superconducting magnet vacuum devices, in particular to a superconducting magnet vacuum switch valve.
背景技术Background technique
超导磁体低温区的绝热是通过4K外层的绝热容器来实现的,是指磁体外壳与4K之间的高真空腔体,其真空漏率须小于1x10-5mbar.l/s,磁体排气抽真空是必不可少的环节,操作时通过一种阀门装置连接磁体抽口与真空设备。The insulation of the low temperature zone of the superconducting magnet is achieved through the insulating container of the 4K outer layer, which refers to the high vacuum cavity between the magnet shell and 4K. Its vacuum leakage rate must be less than 1x10-5mbar.l/s. Magnet exhaust and vacuum pumping are indispensable links. During operation, a valve device is used to connect the magnet exhaust port and the vacuum equipment.
而传统的插板阀配合变径管抽真空装置存在不少弊端:1.部件繁琐、自重大、安装和拆卸都需要两个人配合,占用人工;2.排气效率较低、工作时间长;3.抽真空排气完成后,拆卸插板阀的同时会破坏磁体抽口连接的密封状态,会有少量空气进入磁体内部,从而影响到磁体绝热容器的高真空状态。However, the traditional gate valve combined with the reducer vacuum device has many disadvantages: 1. The components are complicated and heavy, and installation and removal require the cooperation of two people, which takes up manpower; 2. The exhaust efficiency is low and the working time is long; 3. After the vacuum exhaust is completed, the sealing state of the magnet extraction port connection will be destroyed when the gate valve is removed, and a small amount of air will enter the magnet, thereby affecting the high vacuum state of the magnet insulation container.
发明内容Summary of the invention
本实用新型为克服现有技术的不足,提供一种超导磁体抽真空开关阀,密封效果稳定、排气效率高、每台磁体可节省3小时以上作业时间。In order to overcome the deficiencies of the prior art, the utility model provides a superconducting magnet vacuum switch valve, which has stable sealing effect, high exhaust efficiency and can save more than 3 hours of operating time for each magnet.
为实现上述目的,设计一种超导磁体抽真空开关阀,包括阀体、防尘盖,其特征在于:阀体的底部连接防尘盖的一端,防尘盖的另一端连接快速定位支撑的一端,快速定位支撑的另一端连接手柄;所述的快速定位支撑的内部设有活塞杆,活塞杆的一端贯穿防尘盖并与密封活塞连接;所述的密封活塞位于阀体的内部。In order to achieve the above-mentioned purpose, a superconducting magnet vacuum switch valve is designed, including a valve body and a dust cover, and its characteristics are: the bottom of the valve body is connected to one end of the dust cover, the other end of the dust cover is connected to one end of a quick positioning support, and the other end of the quick positioning support is connected to a handle; a piston rod is provided inside the quick positioning support, one end of the piston rod passes through the dust cover and is connected to a sealing piston; the sealing piston is located inside the valve body.
所述的活塞杆的一端与密封活塞通过螺纹连接,活塞杆的另一端与手柄连接,并且活塞杆的另一端通过锁紧螺母锁紧。One end of the piston rod is connected to the sealing piston through a thread, the other end of the piston rod is connected to the handle, and the other end of the piston rod is locked by a locking nut.
所述的密封活塞为凸台结构,密封活塞的上部外缘套设有密封圈Ⅰ,密封活塞的下部嵌设有密封圈Ⅱ。The sealing piston is a boss structure, the upper outer edge of the sealing piston is sleeved with a sealing ring I, and the lower part of the sealing piston is embedded with a sealing ring II.
所述的活塞杆的外缘套设有密封套,密封套的顶部通过若干螺钉与阀体连接,密封套的底部通过若干螺钉与压盖连接。The outer edge sleeve of the piston rod is provided with a sealing sleeve, the top of the sealing sleeve is connected to the valve body through a plurality of screws, and the bottom of the sealing sleeve is connected to the gland through a plurality of screws.
所述的密封套的顶部与阀体之间通过密封圈Ⅲ密封。The top of the sealing sleeve and the valve body are sealed via a sealing ring III.
所述的活塞杆与密封套之间设有导向铜套,位于导向铜套的顶部通过若干密封圈Ⅳ密封。A guide copper sleeve is arranged between the piston rod and the sealing sleeve, and a plurality of sealing rings IV are used to seal the top of the guide copper sleeve.
所述的密封套、压盖位于防尘盖的内部。The sealing sleeve and the pressure cover are located inside the dust cover.
所述的防尘盖通过若干螺钉与阀体的底部连接。The dust cover is connected to the bottom of the valve body through a plurality of screws.
本实用新型同现有技术相比,1.制作成本低、结构简单、安装便捷、节省人力、安装和拆卸只需1人操作;2.密封效果稳定、排气效率高、每台磁体可节省3小时以上作业时间;3.拆卸时无空气进入磁体内部,不会对磁体绝热容器的高真空状态产生影响;4.匹配度高,可根据超导磁体不同口径的抽气口定制,或通过变径管转接。本实用新型装置经反复实验验证,完全符合超导磁体高真空领域的应用技术要求。Compared with the existing technology, the utility model has the following advantages: 1. low production cost, simple structure, convenient installation, labor saving, and only one person is needed for installation and disassembly; 2. stable sealing effect, high exhaust efficiency, and each magnet can save more than 3 hours of operation time; 3. no air enters the interior of the magnet during disassembly, and will not affect the high vacuum state of the magnet insulation container; 4. high matching degree, can be customized according to the different diameters of the superconducting magnet exhaust port, or transferred through a reducer. The utility model device has been repeatedly verified by experiments and fully meets the application technical requirements of the high vacuum field of superconducting magnets.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型结构的正视图。FIG1 is a front view of the structure of the utility model.
图2为本实用新型结构的剖视图。FIG. 2 is a cross-sectional view of the structure of the utility model.
图3为本实用新型结构与磁体抽气口连接抽真空工作示意图。FIG3 is a schematic diagram of the vacuum operation of the structure of the utility model connected to the vacuum port of the magnet.
图4为本实用新型结构与磁体抽气口连接抽真空完成示意图。FIG. 4 is a schematic diagram showing the completion of vacuuming by connecting the structure of the utility model to the vacuum port of the magnet.
参见图1至图4所示,1为阀体,2为防尘盖,3为快速定位支撑,4为活塞杆,5为手柄,6为锁紧螺母,7为密封活塞,8为密封套,9为导向铜套,10为压盖,11为密封圈Ⅰ,12为密封圈Ⅱ,13为密封圈Ⅲ,14为密封圈Ⅳ,15为磁体抽气口,16为密封垫环,17为锁紧卡钳。Referring to Figures 1 to 4, 1 is a valve body, 2 is a dust cover, 3 is a quick positioning support, 4 is a piston rod, 5 is a handle, 6 is a locking nut, 7 is a sealing piston, 8 is a sealing sleeve, 9 is a guide copper sleeve, 10 is a pressure cover, 11 is a sealing ring I, 12 is a sealing ring II, 13 is a sealing ring III, 14 is a sealing ring IV, 15 is a magnet exhaust port, 16 is a sealing gasket, and 17 is a locking caliper.
具体实施方式Detailed ways
下面根据附图对本实用新型做进一步的说明。The utility model is further described below with reference to the accompanying drawings.
如图1,图2所示,阀体1的底部连接防尘盖2的一端,防尘盖2的另一端连接快速定位支撑3的一端,快速定位支撑3的另一端连接手柄5;所述的快速定位支撑3的内部设有活塞杆4,活塞杆4的一端贯穿防尘盖2并与密封活塞7连接;所述的密封活塞7位于阀体1的内部。As shown in Figure 1 and Figure 2, the bottom of the valve body 1 is connected to one end of the dust cover 2, the other end of the dust cover 2 is connected to one end of the quick positioning support 3, and the other end of the quick positioning support 3 is connected to the handle 5; a piston rod 4 is provided inside the quick positioning support 3, one end of the piston rod 4 passes through the dust cover 2 and is connected to the sealing piston 7; the sealing piston 7 is located inside the valve body 1.
活塞杆4的一端与密封活塞7通过螺纹连接,活塞杆4的另一端与手柄5连接,并且活塞杆4的另一端通过锁紧螺母6锁紧。One end of the piston rod 4 is connected to the sealing piston 7 through a thread, and the other end of the piston rod 4 is connected to the handle 5, and the other end of the piston rod 4 is locked by a locking nut 6.
密封活塞7为凸台结构,密封活塞7的上部外缘套设有密封圈Ⅰ11,密封活塞7的下部嵌设有密封圈Ⅱ12。The sealing piston 7 is a boss structure. A sealing ring I11 is sleeved on the upper outer edge of the sealing piston 7 , and a sealing ring II12 is embedded in the lower part of the sealing piston 7 .
活塞杆4的外缘套设有密封套8,密封套8的顶部通过若干螺钉与阀体1连接,密封套8的底部通过若干螺钉与压盖10连接。The outer edge of the piston rod 4 is sleeved with a sealing sleeve 8, the top of the sealing sleeve 8 is connected to the valve body 1 through a plurality of screws, and the bottom of the sealing sleeve 8 is connected to the gland 10 through a plurality of screws.
密封套8的顶部与阀体1之间通过密封圈Ⅲ13密封。The top of the sealing sleeve 8 is sealed with the valve body 1 by a sealing ring III 13 .
活塞杆4与密封套8之间设有导向铜套9,位于导向铜套9的顶部通过若干密封圈Ⅳ14密封。A guide copper sleeve 9 is provided between the piston rod 4 and the sealing sleeve 8, and the top of the guide copper sleeve 9 is sealed by a plurality of sealing rings IV14.
密封套8、压盖10位于防尘盖2的内部。The sealing sleeve 8 and the pressure cover 10 are located inside the dust cover 2 .
防尘盖2通过若干螺钉与阀体1的底部连接。The dust cover 2 is connected to the bottom of the valve body 1 through a plurality of screws.
阀体1与密封套8通过密封圈Ⅲ13密封连接,并通过螺钉紧固,密封套8与活塞杆4通过密封圈IV14密封连接,密封套8内嵌入导向铜套9,并用压盖10固定导向铜套9为活塞杆4提供导向定位作用,阀体1与防尘盖2通过螺钉连接固定,快速定位支撑3与手柄5连接,手柄5与活塞杆4连接并用锁紧螺母6紧固,密封活塞7上设有密封圈I11、密封圈II12,活塞杆4与密封活塞7通过螺纹连接;通过密封圈III13、密封圈IV14使得阀体1与密封套8、活塞杆4始终处于密封状态。The valve body 1 and the sealing sleeve 8 are sealed and connected by a sealing ring III13 and fastened by screws. The sealing sleeve 8 and the piston rod 4 are sealed and connected by a sealing ring IV14. A guide copper sleeve 9 is embedded in the sealing sleeve 8, and the guide copper sleeve 9 is fixed by a pressure cover 10 to provide a guiding and positioning function for the piston rod 4. The valve body 1 and the dust cover 2 are connected and fixed by screws. The quick positioning support 3 is connected to the handle 5, and the handle 5 is connected to the piston rod 4 and fastened with a locking nut 6. The sealing piston 7 is provided with a sealing ring I11 and a sealing ring II12, and the piston rod 4 and the sealing piston 7 are connected by threads; the valve body 1, the sealing sleeve 8 and the piston rod 4 are always in a sealed state through the sealing ring III13 and the sealing ring IV14.
阀体1、防尘盖2、快速定位支撑3、活塞杆4、手柄5、密封活塞7、压盖10均采用无磁或低磁SUS304不锈钢。The valve body 1, the dust cover 2, the quick positioning support 3, the piston rod 4, the handle 5, the sealing piston 7 and the gland 10 are all made of non-magnetic or low-magnetic SUS304 stainless steel.
密封套8采用6061合金铝,有利于密封套8与导向铜套9的静态配合。The sealing sleeve 8 is made of 6061 alloy aluminum, which is beneficial to the static matching between the sealing sleeve 8 and the guide copper sleeve 9.
导向铜套9采用QSn4-3,耐磨性和弹性高,抗磁性良好,能很好地承受热态或冷态的工作环境,更适用与活塞杆4的动态配合。The guide copper sleeve 9 is made of QSn4-3, which has high wear resistance and elasticity, good anti-magnetism, can well withstand hot or cold working environment, and is more suitable for dynamic cooperation with the piston rod 4.
密封圈I11、密封圈II12、密封圈III13、密封圈IV14均为氟橡胶材质,其耐高温性能、机械性能、耐老化性能都较出色。Sealing ring I11, sealing ring II12, sealing ring III13 and sealing ring IV14 are all made of fluororubber, and have excellent high temperature resistance, mechanical properties and aging resistance.
本实用新型由零部件组装并通过螺丝固定,便于后期保养、维修。The utility model is assembled from parts and fixed by screws, which is convenient for later maintenance and repair.
快速定位支撑3平行于活塞杆4放置,支撑在防尘盖2端面上,即可开展磁体抽真空排气工作,待完成后只需将快速定位支撑3抬起,推动手柄5带动密封活塞7对超导磁体抽气口进行密封,使磁体抽口处于完全密封状态,以保证磁体绝热容器的高真空状态,随后逆时针转动手柄5使活塞杆4与密封活塞7分离,即可拆除本装置。The quick positioning support 3 is placed parallel to the piston rod 4 and supported on the end face of the dust cover 2, and the magnet vacuum exhaust work can be carried out. After completion, it is only necessary to lift the quick positioning support 3, push the handle 5 to drive the sealing piston 7 to seal the superconducting magnet exhaust port, so that the magnet exhaust port is in a completely sealed state to ensure the high vacuum state of the magnet insulation container, and then turn the handle 5 counterclockwise to separate the piston rod 4 from the sealing piston 7, and the device can be removed.
阀体1与密封套8通过密封圈III13密封连接后并用螺钉紧固;密封套8与活塞杆4通过密封圈IV14密封连接,保证活塞杆密封的同时并可滑动;密封套8内嵌入导向铜套9用压盖10固定导向铜套为活塞杆4提供导向定位作用;阀体1与防尘盖2通过螺钉连接固定,减少灰尘进入密封套;快速定位支撑3与手柄5连接,手柄5与活塞杆4连接并用螺母紧固;密封活塞7上设有密封圈I11、密封圈II12,用来密封磁体抽气口;活塞杆4与密封活塞7通过螺纹连接;本装置通过密封圈III13、密封圈IV14使得阀体1与密封套8、活塞杆4始终处于密封状态。The valve body 1 and the sealing sleeve 8 are sealed and connected by the sealing ring III13 and fastened with screws; the sealing sleeve 8 and the piston rod 4 are sealed and connected by the sealing ring IV14 to ensure that the piston rod is sealed and can slide; the sealing sleeve 8 is embedded with a guide copper sleeve 9 and fixed with a pressure cover 10 to provide a guiding and positioning function for the piston rod 4; the valve body 1 and the dust cover 2 are connected and fixed by screws to reduce the entry of dust into the sealing sleeve; the quick positioning support 3 is connected to the handle 5, and the handle 5 is connected to the piston rod 4 and fastened with nuts; the sealing piston 7 is provided with a sealing ring I11 and a sealing ring II12 to seal the magnet exhaust port; the piston rod 4 and the sealing piston 7 are connected by threads; the device uses the sealing ring III13 and the sealing ring IV14 to ensure that the valve body 1, the sealing sleeve 8 and the piston rod 4 are always in a sealed state.
如图3所示,当磁体需抽真空时,阀体1的顶部与磁体抽气口15通过锁紧卡钳17及密封垫环进行密封连接,空气从磁体内部至阀体1抽走。As shown in FIG. 3 , when the magnet needs to be evacuated, the top of the valve body 1 is sealedly connected to the magnet exhaust port 15 through a locking caliper 17 and a sealing gasket, and air is evacuated from the inside of the magnet to the valve body 1 .
如图4所示,当磁体抽真空完成后,阀体1中的活塞杆4向上移动,使得密封活塞7与磁体抽气口15密封连接,通过逆向旋转螺纹将活塞杆4与密封活塞7分离,这样磁体内部始终保持真空状态。As shown in Figure 4, when the magnet is vacuumed, the piston rod 4 in the valve body 1 moves upward, so that the sealing piston 7 is sealed and connected to the magnet vacuum port 15, and the piston rod 4 is separated from the sealing piston 7 by reversely rotating the thread, so that the inside of the magnet always maintains a vacuum state.
相较于传统的磁体抽真空装置,本实用新型装置具备以下优点:1.制作成本低、结构简单、安装便捷、节省人力、安装和拆卸只需1人操作;2.密封效果稳定、排气效率高、每台磁体可节省3小时以上作业时间;3.拆卸时无空气进入磁体内部,不会对磁体绝热容器的高真空状态产生影响;4.匹配度高,可根据超导磁体不同口径的抽气口定制,或通过变径管转接。本实用新型装置经反复实验验证,完全符合超导磁体高真空领域的应用技术要求。Compared with the traditional magnet vacuum device, the utility model has the following advantages: 1. Low production cost, simple structure, convenient installation, labor saving, installation and disassembly only need one person to operate; 2. Stable sealing effect, high exhaust efficiency, each magnet can save more than 3 hours of operation time; 3. No air enters the interior of the magnet during disassembly, and will not affect the high vacuum state of the magnet insulation container; 4. High matching degree, can be customized according to the different diameters of the superconducting magnet exhaust port, or through the reducer. The utility model device has been repeatedly verified by experiments and fully meets the application technical requirements of the high vacuum field of superconducting magnets.
Claims (8)
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CN202322914414.2U CN221097475U (en) | 2023-10-30 | 2023-10-30 | A superconducting magnet vacuum switch valve |
PCT/CN2024/119724 WO2025092281A1 (en) | 2023-10-30 | 2024-09-19 | Superconducting magnet vacuum switching valve |
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CN202322914414.2U CN221097475U (en) | 2023-10-30 | 2023-10-30 | A superconducting magnet vacuum switch valve |
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WO2025092281A1 (en) * | 2023-10-30 | 2025-05-08 | 上海辰光医疗科技股份有限公司 | Superconducting magnet vacuum switching valve |
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KR102718793B1 (en) * | 2022-10-14 | 2024-10-17 | (주)다다코리아 | Apparatus for operating vacuum seal-off valve |
CN116066628A (en) * | 2023-03-31 | 2023-05-05 | 山东奥新医疗科技有限公司 | Vacuumizing device with dynamic sealing mechanism |
CN221097475U (en) * | 2023-10-30 | 2024-06-07 | 上海辰光医疗科技股份有限公司 | A superconducting magnet vacuum switch valve |
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2023
- 2023-10-30 CN CN202322914414.2U patent/CN221097475U/en active Active
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2024
- 2024-09-19 WO PCT/CN2024/119724 patent/WO2025092281A1/en unknown
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2025092281A1 (en) * | 2023-10-30 | 2025-05-08 | 上海辰光医疗科技股份有限公司 | Superconducting magnet vacuum switching valve |
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