CN221092674U - Automatic feeding device for unmanned intelligent production line - Google Patents
Automatic feeding device for unmanned intelligent production line Download PDFInfo
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- CN221092674U CN221092674U CN202323314319.5U CN202323314319U CN221092674U CN 221092674 U CN221092674 U CN 221092674U CN 202323314319 U CN202323314319 U CN 202323314319U CN 221092674 U CN221092674 U CN 221092674U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 60
- 238000005303 weighing Methods 0.000 claims abstract description 38
- 230000007704 transition Effects 0.000 claims abstract description 21
- 230000000087 stabilizing effect Effects 0.000 claims abstract description 7
- 238000012840 feeding operation Methods 0.000 claims abstract description 5
- 238000007599 discharging Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 239000000284 extract Substances 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims description 2
- 230000003019 stabilising effect Effects 0.000 claims description 2
- 238000005245 sintering Methods 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 238000004134 energy conservation Methods 0.000 description 2
- 239000002861 polymer material Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910001037 White iron Inorganic materials 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
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- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The utility model relates to an automatic feeding device for an unmanned intelligent production line, wherein a receiving charging barrel is sequentially connected with a primary weighing transition charging barrel, a secondary weighing limiting charging barrel and a transverse moving device through pipelines, a charging box is connected with an up-down moving device in a linkage manner, and the charging box moves downwards along with the up-down moving device to realize feeding and finishes feeding after the up-down movement. The bottom of the up-down moving device is provided with an ultra-low high-frequency vibration device and a die stabilizing device for protecting the die from being in a vertical stable state all the time. When the feeding system gives an instruction for opening the gate, the ultra-low high-frequency vibration device immediately starts high-frequency vibration operation, the feeding operation is completed by the cooperation of the ultra-low high-frequency vibration device, and the operation instruction is uniformly given by the digital central control center. By applying the utility model, the production of the sintered filter material is effectively controlled in an advanced unmanned intelligent operation flow, and the product quality of the sintered filter material is ensured.
Description
Technical Field
The utility model belongs to key equipment of an automatic feeding section of an unmanned intelligent production line, relates to an automatic equipment production line integrating an automatic feeding technology and intelligent equipment, and particularly relates to an automatic feeding device for the unmanned intelligent production line.
Background
For the energy-saving and environment-friendly industry, the traditional mechanized equipment has large occupied area, small mass production, high energy consumption and low efficiency, and cannot meet the basic requirements of green, low carbon and energy conservation, so that the plastic sintering filter material is selected in a selection range. The existing production equipment of the sintering filter materials in the market is used as universal equipment in the dust removal industry and is responsible for the ultra-clean emission of particulate matters. However, as the demands of high-end manufacturing equipment increase year by year, the production mode of the original sintering filter material cannot meet the demands of producing high-quality sintering filter material, and particularly cannot meet the requirements of green low-carbon energy conservation and environmental protection in a feeding section, so that a new requirement is provided for technicians in the plastic sintering filter material industry, a green energy-saving and environmental-friendly feeding device is developed to change the current situations of energy consumption and noise reduction in the filter material production process flow, and the problems of increasing and vigorous demands of the plastic sintering filter material for preventing and treating the atmospheric pollution are met, which are also the problems to be solved urgently in the current environmental-friendly material production field.
For traditional feeding device, utilize white iron dustpan to pack into the mould with polymer material through artifical ascending, mould stands in the vibrator central authorities when feeding and accepts vibrations to accomplish the reinforced in-process of vibrations limit, the reinforced process is operation under unsealed state, very easily receives the influence of vibrations and makes polymer material dissipation everywhere along with the ambient wind direction, this kind of feeding method not only has the loss, and noise that causes because of vibrations is very big, still has the unorganized emission, pollutes workshop environment, belongs to extensive operation production. In addition, the material feeding cannot be completed at one time, so that the layering state of the whole filter material is easy to cause, and the quality problem of uneven surface density of the product is affected. Therefore, on the advanced unmanned intelligent production line, the green low-carbon and environment-friendly energy-saving equipment of the feeding section is particularly critical, and an environment-friendly energy-saving automatic device is needed to fill the gap, so that the increasing demands of the market are met.
In view of the above, scientific researchers in the field of sintered filter materials aim to develop an environment-friendly and energy-saving automatic feeding device which is used for solving the problems of old technical equipment and high energy consumption in the high-end filter material production industry, effectively controlling the production of the sintered filter materials in an advanced unmanned intelligent operation flow and ensuring the product quality of the sintered filter materials.
Disclosure of Invention
The utility model aims to provide an automatic feeding device for an unmanned intelligent production line, which consists of a receiving charging barrel, a primary weighing transition charging barrel, a secondary weighing limiting charging barrel, a transverse moving device, a charging box and an up-down moving device, and meanwhile, an ultralow high-frequency vibration device and a die stabilizing device are arranged, an operation instruction is issued by a digital central control center, and the feeding operation is completed, so that the problems in the prior art are solved.
The technical scheme of the utility model is as follows:
An automatic feeding device for an unmanned intelligent production line comprises a receiving cylinder, a primary weighing transition cylinder, a secondary weighing limiting cylinder, a transverse moving device, a feeding box, an up-and-down moving device, an ultra-low high-frequency vibrating device, a die stabilizing device and a digital central control center;
The material receiving cylinder is sequentially connected with the primary weighing transition material cylinder, the secondary weighing limiting material cylinder and the transverse moving device through pipelines, and the material charging box is in linkage connection with the up-down moving device;
The upper part of the receiving cylinder is cylindrical, the lower part of the receiving cylinder is conical, the bottom of the conical is provided with a metering type material conveying device, and the metering type material conveying device conveys materials to the primary weighing transition cylinder through a digital program in a connecting pipeline mode;
The primary weighing transition charging barrel is connected with a secondary weighing limiting charging barrel, and the secondary weighing limiting charging barrel extracts materials with corresponding volumes of the primary weighing transition charging barrel and conveys the materials to a charging box for standby;
the transverse moving device is provided with a guide rail and moves transversely along the guide rail, so that the horizontal plane of the material in the material loading box is in a horizontal state and is used for uniformly and uniformly balancing the material when the material enters the die;
The upper part of the charging box is rectangular, the bottom of the charging box is a convergent cuboid, a circle of rubber seal is arranged around the cuboid, the sealing and soft connection functions with a die are achieved when the charging box is used for discharging, a movable gate is arranged at the upper interface of the bottom of the charging box, the opening and closing operation of the gate is controlled by air cylinders at two sides of the gate, and the charging box moves downwards along with an up-down moving device to achieve charging and the up-moving to finish charging;
The bottom of mobile device is equipped with the pit, and ultra-low high frequency vibrator is installed to the pit top, and ultra-low high frequency vibrator top installation mould stabilising arrangement for the protection mould is in vertical steady state all the time, needs ultra-low high frequency vibrator's cooperation during feeding, whenever feeding system gives the instruction of opening the gate, and ultra-low high frequency vibrator starts the high frequency vibration operation immediately, and cooperation system accomplishes the feeding operation, and the operation instruction is unified to be given by digital central control center.
The utility model relates to an automatic feeding device for an unmanned intelligent production line, which consists of a receiving charging barrel, a primary weighing transition charging barrel, a secondary weighing limiting charging barrel, a transverse moving device, a charging box and an up-down moving device, wherein a pit is arranged at the bottom of the up-down moving device, an ultra-low high-frequency vibration device is arranged above the pit, a mould stabilizing device is arranged above the vibration device and is used for protecting a mould to be always in a vertical stable state, and the operation instructions are uniformly issued by a digital central control center to finish feeding operation, so that the unmanned intelligent production line can be smooth in quality and quantity protection.
By applying the automatic feeding device for the unmanned intelligent production line, the production of the sintered filter material is effectively controlled in an advanced unmanned intelligent operation flow, and the product quality of the sintered filter material is ensured.
Drawings
FIG. 1 is a schematic flow diagram of an automatic feeding apparatus for an unmanned intelligent production line according to the present utility model.
Reference numerals:
1 is a receiving cylinder, 2 is a primary weighing transition cylinder, 3 is a secondary weighing limiting cylinder, 4 is a transverse moving device, 5 is a charging box, 6 is an up-and-down moving device, and 7 is an ultra-low high frequency vibration device.
Description of the embodiments
The utility model will now be described in detail with reference to the drawings and examples.
Referring to fig. 1, the utility model provides an automatic feeding device for an unmanned intelligent production line, which mainly comprises a receiving charging barrel 1, a primary weighing transition charging barrel 2, a secondary weighing limiting charging barrel 3, a transverse moving device 4, a charging box 5, an up-and-down moving device 6, an ultra-low high-frequency vibration device 7, a die stabilizing device and a digital central control center. The receiving cylinder 1 is sequentially connected with the primary weighing transition cylinder 2, the secondary weighing limiting cylinder 3 and the transverse moving device 4 through pipelines, and the charging box 5 is in linkage connection with the up-down moving device 6.
The automatic feeding device of the utility model adopts a receiving cylinder 1 to bear the stockpiling of a feeding source, the upper part of the receiving cylinder 1 is cylindrical, the lower part of the receiving cylinder is conical, the bottom of the conical is provided with a metering type feeding device, and the metering type feeding device is used for conveying materials to a primary weighing transition cylinder 2 through a digital program in a form of a connecting pipeline. When the level gauge of the one-time weighing transition charging barrel 2 reaches a high position, the system stops the charging of the charging barrel by the material conveying device; if the material level meter of the one-time weighing transition charging barrel 2 reaches the low position, the system can send a charging instruction to the material conveying device for charging, and the orderly control is realized in a circulating and reciprocating mode.
The primary weighing transition charging barrel 2 is connected with the secondary weighing limiting charging barrel 3, and the secondary weighing limiting charging barrel 3 is mainly responsible for accurately extracting materials with corresponding volumes from the primary weighing transition charging barrel 2 and conveying the materials to the charging box 5 for standby. The transverse moving device 4 is provided with a guide rail, and the transverse moving device 4 transversely moves along the guide rail when conveying materials, wherein the aim of the movement is to enable the horizontal plane of the materials in the charging box 5 to be in a horizontal state for uniform and balanced when the materials enter the die.
The upper part of the charging box 5 is rectangular, the bottom is a convergent cuboid, and a circle of rubber seals are arranged around the cuboid, so that the sealing and soft connection functions with a die are achieved when the charging box is used for discharging. The upper port of the bottom of the charging box 5 is provided with a movable gate, the gate is controlled to be opened and closed by air cylinders arranged on two sides, and the charging box 5 moves downwards along with the up-down moving device 6 during charging to realize charging and the up-movement to finish charging. When the material is fed specifically, the system can give an instruction of opening the gate to enable the material charging box 5 to feed the material, and after the material is fed, the system can give an instruction of closing the gate, and then the material charging box 5 moves upwards to complete the material charging operation.
The bottom of the up-down moving device 6 is provided with a pit, and an ultra-low high-frequency vibration device 7 is arranged above the pit. The mould stabilizing device is arranged above the ultra-low high frequency vibration device 7 and is used for protecting the mould to be in a vertical stable state all the time. The ultra-low high frequency vibration device 7 is matched during charging, and when the charging system gives an instruction for opening a gate, the ultra-low high frequency vibration device 7 immediately starts high frequency vibration operation, the matching system completes charging operation, and the operation instructions are uniformly given by the digital central control center, so that the unmanned intelligent production line can run smoothly in quality and quantity.
By applying the automatic feeding device for the unmanned intelligent production line, the production of the sintered filter material is effectively controlled in an advanced unmanned intelligent operation flow, and the product quality of the sintered filter material is ensured.
Of course, those skilled in the art will recognize that the above-described embodiments are for illustrative purposes only and are not meant to be limiting, as variations, modifications, etc. of the above-described embodiments will fall within the scope of the appended claims, as long as they are within the true spirit of the utility model.
Claims (1)
1. A automatic feeding device for unmanned intelligent production line, its characterized in that: the automatic weighing and feeding device comprises a receiving cylinder (1), a primary weighing transition cylinder (2), a secondary weighing limiting cylinder (3), a transverse moving device (4), a charging box (5), an up-and-down moving device (6), an ultra-low high frequency vibration device (7), a die stabilizing device and a digital central centralized control center;
the material receiving cylinder (1) is sequentially connected with the primary weighing transition material cylinder (2), the secondary weighing limiting material cylinder (3) and the transverse moving device (4) through pipelines, and the material charging box (5) is in linkage connection with the up-down moving device (6);
The upper part of the receiving cylinder (1) is cylindrical, the lower part of the receiving cylinder is conical, the bottom of the conical is provided with a metering type material conveying device, and the metering type material conveying device conveys materials to the primary weighing transition cylinder (2) through a digital program in a connecting pipeline mode;
the primary weighing transition charging barrel (2) is connected with the secondary weighing limiting charging barrel (3), and the secondary weighing limiting charging barrel (3) extracts materials with corresponding volumes of the primary weighing transition charging barrel (2) and conveys the materials to the charging box (5) for standby;
The transverse moving device (4) is provided with a guide rail and moves transversely along the guide rail, so that the horizontal plane of the material in the charging box (5) is in a horizontal state and is used for uniformly balancing the material when the material enters the die;
The upper part of the charging box (5) is rectangular, the bottom of the charging box is a convergent cuboid, a circle of rubber seal is arranged around the cuboid, the sealing and soft connection functions with a die are achieved when the charging box is used for discharging, a movable gate is arranged at the upper interface of the bottom of the charging box (5), the opening and closing operations of the gate are controlled by air cylinders at two sides of the gate, and the charging box (5) moves downwards along with an up-down moving device (6) to achieve charging and the charging is finished when the charging is carried out when the charging box moves upwards;
The bottom of mobile device (6) reciprocates is equipped with the pit, and ultra-low high frequency vibrator (7) are installed to the pit top, and ultra-low high frequency vibrator (7) top installation mould stabilising arrangement for the protection mould is in the state of vertical stability all the time, needs the cooperation of ultra-low high frequency vibrator (7) when feeding, whenever feeding system gives the instruction of opening the gate, ultra-low high frequency vibrator (7) start high frequency vibration operation immediately, and cooperation system accomplishes the feeding operation, and the operation instruction is unified to be given by digital central control center.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323314319.5U CN221092674U (en) | 2023-12-06 | 2023-12-06 | Automatic feeding device for unmanned intelligent production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323314319.5U CN221092674U (en) | 2023-12-06 | 2023-12-06 | Automatic feeding device for unmanned intelligent production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221092674U true CN221092674U (en) | 2024-06-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323314319.5U Active CN221092674U (en) | 2023-12-06 | 2023-12-06 | Automatic feeding device for unmanned intelligent production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221092674U (en) |
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2023
- 2023-12-06 CN CN202323314319.5U patent/CN221092674U/en active Active
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