CN221089964U - Automatic tectorial membrane device of aluminum sheet - Google Patents
Automatic tectorial membrane device of aluminum sheet Download PDFInfo
- Publication number
- CN221089964U CN221089964U CN202322627839.5U CN202322627839U CN221089964U CN 221089964 U CN221089964 U CN 221089964U CN 202322627839 U CN202322627839 U CN 202322627839U CN 221089964 U CN221089964 U CN 221089964U
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- aluminum sheet
- frame
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- automatic
- pressing assembly
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 73
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 73
- 210000002489 tectorial membrane Anatomy 0.000 title claims abstract description 22
- 238000010030 laminating Methods 0.000 claims abstract description 17
- 238000003825 pressing Methods 0.000 claims abstract description 12
- 238000010438 heat treatment Methods 0.000 claims abstract description 11
- 238000003491 array Methods 0.000 claims abstract description 4
- 239000000428 dust Substances 0.000 claims description 30
- 238000007790 scraping Methods 0.000 claims description 12
- 238000005485 electric heating Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000012535 impurity Substances 0.000 description 7
- 239000007888 film coating Substances 0.000 description 5
- 238000009501 film coating Methods 0.000 description 5
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 239000012528 membrane Substances 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
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Abstract
The utility model discloses an automatic aluminum sheet laminating device, and relates to the technical field of aluminum sheet production and processing. The automatic aluminum sheet laminating device comprises a frame, a defoaming mechanism and a driving mechanism; a plurality of groups of feeding rollers distributed in parallel arrays are rotationally connected between the inner walls of the two sides of the frame; the pressing assembly is arranged at the middle section of the top of the frame, the processing mechanism is arranged on the pressing assembly and connected with the defoaming mechanism, and the pressing assembly can press the aluminum sheet and the film. This automatic tectorial membrane device of aluminum sheet utilizes two sets of scrapers that set up to the inboard center of frame level slope of cooperation design of feed roll and bubble removal mechanism and scrapes its surface and sweep in the aluminum sheet transportation process behind the tectorial membrane, scrapes the bubble that probably exists on it to the aluminum sheet both sides discharge, and the setting of air pump, venthole and heating wire in addition, usable hot-blast carries out heat treatment to the aluminum sheet after the tectorial membrane, promotes the efficiency and the effect of striking off the bubble.
Description
Technical Field
The utility model relates to the technical field of aluminum sheet production and processing, in particular to an automatic aluminum sheet laminating device.
Background
The uniform film coating device for the surface treatment of the aluminum plate is disclosed as CN217123979U, two second mounting frames are symmetrically arranged outside the transmission frame, film coating rollers are arranged between the two second mounting frames, a fixing rod is arranged at the middle position of one side of the mounting plate, and one end of the telescopic rod is connected with a clamping plate; utilize first lock nut and second lock nut's rotation, can make first mounting bracket remove in the outside of adjusting the pole, the height of adjustable connecting plate like this is provided with the flattening roller between two connecting plates, can flatten the aluminum plate after the tectorial membrane through two flattening rollers to make the tectorial membrane more even, improve product quality.
Above-mentioned aluminum plate tectorial membrane device utilizes the roller to flatten to the aluminum plate after the tectorial membrane, and probably exists the bubble on the aluminum part after the tectorial membrane, and the roller flattens and is difficult to effectively hold up the bubble, and the device lacks the dust removal measure, and the in-process dust impurity of tectorial membrane is liable to adhere to on the aluminum membrane, influences tectorial membrane finished product quality, and for this reason, the automatic tectorial membrane device of aluminum sheet is proposed now to solve above-mentioned problem.
Disclosure of utility model
The utility model aims to provide an automatic aluminum sheet laminating device which can solve the problems that air bubbles are easy to exist in an aluminum piece after lamination and are difficult to eliminate.
In order to achieve the above purpose, the present utility model provides the following technical solutions: an automatic aluminum sheet laminating device comprises a frame, a defoaming mechanism and a driving mechanism; a plurality of groups of feeding rollers distributed in parallel arrays are rotationally connected between the inner walls of the two sides of the frame; the laminating assembly is arranged at the middle section of the top of the frame, the processing mechanism is arranged on the laminating assembly and connected with the bubble removing mechanism, the laminating assembly can laminate the aluminum sheet and the film, and the processing mechanism can carry out dust removal and heating treatment on the film-covered aluminum sheet;
The bubble removing mechanism is arranged at the tail end of the frame, the driving mechanism is arranged at the front end of the frame and can drive the aluminum sheet to drive in a matched mode with the feeding roller, the bubble removing mechanism comprises a scraping plate and mounting plates, two groups of mounting plates are installed on the top of the frame in a erected mode, a group of scraping plates which are arranged in a horizontal inclined mode towards the center of the inner side of the frame are fixedly connected to the two groups of mounting plates respectively, and a channel through which a film-coated aluminum sheet can pass is formed between the scraping plate and the feeding roller.
Preferably, the driving mechanism comprises a supporting block, a rubber driving roller and a servo motor, two groups of supporting blocks are installed on the top of the frame in an erected mode, the rubber driving roller is connected between the two groups of supporting blocks in a rotating mode and located right above a group of feeding rollers close to the front end of the frame, multiple groups of grooves which are distributed in a circular array mode and distributed along the axial direction are formed in the outer portion of the rubber driving roller, the servo motor is fixedly installed on the outer wall of the supporting block, and an output shaft of the servo motor is fixedly connected with the end portion of the rubber driving roller through a coupler.
Preferably, the pressing assembly comprises a support plate, a support, a compression roller and an air cylinder, wherein the support plate is installed on the top of the frame in an erected mode, the support plate is located between the bubble removing mechanism and the driving mechanism, the support is arranged on the inner side of the support, the compression roller is connected between the inner walls of the two sides of the support in a rotating mode, the air cylinder is fixedly installed on the top of the support plate, and the free end of the air cylinder extends to the inner side of the support plate and is fixedly connected with the top of the support.
Preferably, the processing mechanism comprises an air pump, a dust collection box and a connecting pipe, the air pump is fixedly arranged at the top of the support plate, the dust collection box is arranged above the frame and is of a hollow structure with an opening at the bottom, the dust collection box is positioned between the support plate and the rubber driving roller, the connecting pipe is fixedly connected with the input end of the air pump, and one end of the connecting pipe is connected with the dust collection box and communicated with the inside of the connecting pipe.
Preferably, the processing mechanism further comprises an air filter and a three-way pipe, the top of the supporting plate is fixedly provided with the air filter, the output end of the air pump is communicated with the interior of the air filter through a pipeline, the pipeline at the outer wall of the air filter is connected with the three-way pipe, and two ends of the three-way pipe are respectively connected with the two groups of scraping plates and are communicated with the interior of the three-way pipe.
Preferably, the processing mechanism further comprises an air outlet hole and an electric heating wire, a plurality of groups of air outlet holes penetrating through are formed in the outer wall of the scraper blade close to the bottom of the processing mechanism, the electric heating wire is arranged in the scraper blade, a round corner portion is arranged at the bottom of the scraper blade, and damage to the upper coating film of the scraper blade when the scraper blade moves an aluminum sheet is reduced.
Compared with the prior art, the utility model has the beneficial effects that: this automatic tectorial membrane device of aluminum sheet utilizes two sets of scrapers that set up to the inboard center of frame level slope of cooperation design of feed roll and bubble removal mechanism and scrapes its surface and sweep in the aluminum sheet transportation process behind the tectorial membrane, scrapes the bubble that probably exists on it to the aluminum sheet both sides discharge, and the setting of air pump, venthole and heating wire in addition, usable hot-blast carries out heat treatment to the aluminum sheet after the tectorial membrane, promotes the efficiency and the effect of striking off the bubble.
This automatic tectorial membrane device of aluminum sheet carries out dust absorption to the aluminum sheet before tectorial membrane operation through processing mechanism's setting, gets rid of its surface dust impurity, reduces dust impurity adhesion and influences finished product aluminum sheet quality between aluminum sheet and the aluminium membrane, provides multiple guarantee for tectorial membrane aluminum sheet quality.
Drawings
FIG. 1 is a right side block diagram of the present utility model;
FIG. 2 is a cross-sectional view of a screed according to the present utility model;
Fig. 3 is a left side structural view of the present utility model.
In the figure: 1. a frame; 2. a feed roller; 3. a defoaming mechanism; 301. a scraper; 302. a mounting plate; 4. a driving mechanism; 401. a support block; 402. a rubber driving roller; 403. a servo motor; 5. a pressing assembly; 501. a support plate; 502. a bracket; 503. a press roller; 504. a cylinder; 6. a processing mechanism; 601. an air pump; 602. a dust collection box; 603. a connecting pipe; 604. an air filter; 605. a three-way pipe; 606. an air outlet hole; 607. heating wire.
Description of the embodiments
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, the present utility model provides a technical solution: an automatic aluminum sheet laminating device comprises a frame 1, a defoaming mechanism 3 and a driving mechanism 4; a plurality of groups of feeding rollers 2 distributed in parallel arrays are rotationally connected between the inner walls of the two sides of the frame 1; the laminating assembly 5 and the processing mechanism 6 are arranged at the middle section of the top of the frame 1, the processing mechanism 6 is arranged on the laminating assembly 5 and connected with the defoaming mechanism 3, the laminating assembly 5 can laminate an aluminum sheet and a film, and the processing mechanism 6 can perform dust removal and heating treatment on the film-covered aluminum sheet; the bubble removing mechanism 3 is arranged at the tail end of the frame 1, the driving mechanism 4 is arranged at the front end of the frame 1 and can drive aluminum sheets to drive in a matched mode with the feeding roller 2, the bubble removing mechanism 3 comprises a scraping plate 301 and a mounting plate 302, two groups of mounting plates 302 are arranged on the top of the frame 1 in a erected mode, one group of scraping plates 301 which are horizontally inclined towards the center of the inner side of the frame 1 are fixedly connected to the two groups of mounting plates 302 respectively, a channel through which a coated aluminum sheet can pass is formed between the scraping plates 301 and the feeding roller 2, and the two groups of scraping plates 301 which are horizontally inclined towards the center of the inner side of the frame 1 are utilized to scrape the surface of the coated aluminum sheet in the conveying process of the coated aluminum sheet, so that bubbles possibly existing on the scraping plates are scraped to the two sides of the aluminum sheet to be discharged.
Further, actuating mechanism 4 includes a piece 401, rubber driving roller 402 and servo motor 403, two sets of piece 401 are erect at the top of frame 1, rotate between two sets of piece 401 and be connected with rubber driving roller 402, rubber driving roller 402 is located the feeding roller 2 of a set of near frame 1 front end directly over, the outside department of rubber driving roller 402 has seted up multiunit and is circular array distribution and along the fluting of axial distribution, the outer wall department fixed mounting of piece 401 has servo motor 403, the output shaft of servo motor 403 passes through shaft coupling and the tip fixed connection of rubber driving roller 402, pressfitting subassembly 5 includes mounting plate 501, support 502, compression roller 503 and cylinder 504, mounting plate 501 is installed at the top of frame 1, mounting plate 501 is located between debubbling mechanism 3 and actuating mechanism 4, the inboard of mounting plate 501 is provided with support 502, rotate between the both sides inner wall of support 502 and be connected with compression roller 503, the top fixed mounting of mounting plate 501 has cylinder 504, the free end of cylinder 504 extends to the inboard of mounting plate 501 and with the top fixed connection of support 502.
Still further, the processing mechanism 6 comprises an air pump 601, a dust collection box 602 and a connecting pipe 603, the top of the support plate 501 is fixedly provided with the air pump 601, the dust collection box 602 is arranged above the frame 1, the dust collection box 602 is of a hollow structure with an opening at the bottom, the dust collection box 602 is positioned between the support plate 501 and the rubber driving roller 402, the input end of the air pump 601 is fixedly connected with the connecting pipe 603, one end of the connecting pipe 603 is connected with the dust collection box 602 and communicated with the inside thereof, the processing mechanism 6 also comprises an air filter 604 and a three-way pipe 605, the top of the support plate 501 is fixedly provided with the air filter 604, the output end of the air pump 601 is communicated with the inside of the air filter 604 through a pipeline, the outer wall department pipe connection of air cleaner 604 has three-way pipe 605, the both ends of three-way pipe 605 are connected and communicate rather than inside with two sets of scraper blades 301 respectively, processing mechanism 6 still includes venthole 606 and heating wire 607, the outer wall department that scraper blade 301 is close to its bottom has seted up multiunit venthole 606 that runs through, the inside of scraper blade 301 is provided with heating wire 607, the bottom of scraper blade 301 is provided with the usable hot-blast aluminum sheet after to the tectorial membrane of fillet portion and carries out heat treatment, efficiency and the effect of striking off the bubble, still can carry out dust absorption to the aluminum sheet before the tectorial membrane operation, get rid of its surface dust impurity, reduce dust impurity adhesion between aluminum sheet and aluminum membrane and influence finished product aluminum sheet quality.
Working principle: the servo motor 403 is controlled to start, an aluminum sheet to be coated is sent between the rubber driving roller 402 and the feeding roller 2, the rubber driving roller 402 drives the aluminum sheet to be conveyed on the feeding roller 2, the air pump 601 is controlled to start, air is pumped from the opening at the bottom of the dust collection box 602 through the connecting pipe 603, negative pressure is formed at the opening at the bottom of the dust collection box 602, dust impurities on the surface of the aluminum sheet are absorbed by the negative pressure, and the dust impurities are intercepted by the air filter 604; the external aluminum film is pulled to the device, the external aluminum film is covered on the aluminum sheet, the control cylinder 504 is started to drive the press roller 503 to descend, the press roller 503 presses the aluminum film and the aluminum sheet, film coating operation is started, the scraper 301 scrapes and sweeps the surface of the aluminum sheet in the conveying process after film coating, bubbles existing after film coating on the aluminum sheet are scraped to two sides until being discharged, the electric heating wire 607 is started, the electric heating wire 607 heats wind conveyed by the air pump 601 to form hot wind, the surface of the aluminum sheet is heated, the ductility of the aluminum film is improved, and the aluminum sheet is assisted to be attached to the aluminum film.
The embodiments of the present utility model have been described in detail with reference to the accompanying drawings, but the present utility model is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present utility model.
Claims (6)
1. An automatic tectorial membrane device of aluminum sheet, characterized by comprising:
The feeding device comprises a frame (1), wherein a plurality of groups of feeding rollers (2) distributed in parallel arrays are rotationally connected between the inner walls of the two sides of the frame (1); the device comprises a pressing assembly (5) and a processing mechanism (6), wherein the pressing assembly (5) is arranged at the middle section of the top of the frame (1), the processing mechanism (6) is arranged on the pressing assembly (5) and is connected with the bubble removing mechanism (3), the pressing assembly (5) can press an aluminum sheet and a film, and the processing mechanism (6) can carry out dust removal and heating treatment on the film-covered aluminum sheet;
The bubble removing mechanism (3) and the driving mechanism (4), the bubble removing mechanism (3) is arranged at the tail end of the frame (1), the driving mechanism (4) is arranged at the front end of the frame (1) and can drive aluminum sheets to drive in a matched mode with the feeding roller (2), the bubble removing mechanism (3) comprises a scraping plate (301) and a mounting plate (302), two groups of mounting plates (302) are arranged on the top of the frame (1) in an erected mode, a group of scraping plates (301) which are arranged to be inclined towards the center of the inner side of the frame (1) horizontally are fixedly connected to the two groups of mounting plates (302), and a channel through which a film-covered aluminum sheet can pass is formed between the scraping plate (301) and the feeding roller (2).
2. The automatic aluminum sheet laminating device according to claim 1, wherein: the driving mechanism (4) comprises a supporting block (401), rubber driving rollers (402) and a servo motor (403), two groups of supporting blocks (401) are erected at the top of the frame (1), the rubber driving rollers (402) are connected between the two groups of supporting blocks (401) in a rotating mode, the rubber driving rollers (402) are located right above one group of feeding rollers (2) close to the front end of the frame (1), multiple groups of grooves which are distributed in a circular array and distributed along the axial direction are formed in the outer portion of the rubber driving rollers (402), the servo motor (403) is fixedly installed at the outer wall of the supporting block (401), and an output shaft of the servo motor (403) is fixedly connected with the end portion of the rubber driving rollers (402) through a coupler.
3. The automatic aluminum sheet laminating device according to claim 2, wherein: the pressing assembly (5) comprises a support plate (501), a support (502), a pressing roller (503) and a cylinder (504), wherein the support plate (501) is installed on the top of the frame (1) in an erected mode, the support plate (501) is located between the bubble removing mechanism (3) and the driving mechanism (4), the support (502) is arranged on the inner side of the support plate (501), the pressing roller (503) is rotationally connected between the inner walls of the two sides of the support (502), the cylinder (504) is fixedly installed on the top of the support plate (501), and the free end of the cylinder (504) extends to the inner side of the support plate (501) and is fixedly connected with the top of the support (502).
4. An automatic aluminum sheet laminating apparatus according to claim 3, wherein: the processing mechanism (6) comprises an air pump (601), a dust collection box (602) and a connecting pipe (603), the air pump (601) is fixedly arranged at the top of the supporting plate (501), the dust collection box (602) is arranged above the rack (1), the dust collection box (602) is of a hollow structure with an opening at the bottom, the dust collection box (602) is located between the supporting plate (501) and the rubber driving roller (402), the connecting pipe (603) is fixedly connected with the input end of the air pump (601), and one end of the connecting pipe (603) is connected with the dust collection box (602) and is communicated with the inside of the connecting pipe.
5. The automatic aluminum sheet laminating device according to claim 4, wherein: the treatment mechanism (6) further comprises an air filter (604) and a three-way pipe (605), the top of the support plate (501) is fixedly provided with the air filter (604), the output end of the air pump (601) is communicated with the inside of the air filter (604) through a pipeline, the pipeline at the outer wall of the air filter (604) is connected with the three-way pipe (605), and two ends of the three-way pipe (605) are respectively connected with the two groups of scrapers (301) and are communicated with the inside of the three-way pipe.
6. The automatic aluminum sheet laminating device according to claim 5, wherein: the processing mechanism (6) further comprises an air outlet hole (606) and an electric heating wire (607), a plurality of groups of through air outlet holes (606) are formed in the outer wall of the scraper (301) close to the bottom of the scraper, the electric heating wire (607) is arranged in the scraper (301), and a round corner is formed in the bottom of the scraper (301).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322627839.5U CN221089964U (en) | 2023-09-27 | 2023-09-27 | Automatic tectorial membrane device of aluminum sheet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322627839.5U CN221089964U (en) | 2023-09-27 | 2023-09-27 | Automatic tectorial membrane device of aluminum sheet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221089964U true CN221089964U (en) | 2024-06-07 |
Family
ID=91304146
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322627839.5U Active CN221089964U (en) | 2023-09-27 | 2023-09-27 | Automatic tectorial membrane device of aluminum sheet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221089964U (en) |
-
2023
- 2023-09-27 CN CN202322627839.5U patent/CN221089964U/en active Active
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