CN221088306U - Automatic welding production line device for lamp post flange - Google Patents
Automatic welding production line device for lamp post flange Download PDFInfo
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- CN221088306U CN221088306U CN202323162132.8U CN202323162132U CN221088306U CN 221088306 U CN221088306 U CN 221088306U CN 202323162132 U CN202323162132 U CN 202323162132U CN 221088306 U CN221088306 U CN 221088306U
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- pipe
- frame
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- feeding
- flange
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- 238000003466 welding Methods 0.000 title claims abstract description 105
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 238000011010 flushing procedure Methods 0.000 claims abstract description 42
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 23
- 238000007599 discharging Methods 0.000 claims abstract description 10
- 238000005520 cutting process Methods 0.000 claims description 11
- 238000005406 washing Methods 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 10
- 238000007493 shaping process Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008092 positive effect Effects 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
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- Arc Welding In General (AREA)
Abstract
The utility model discloses an automatic welding production line device for a lamp post flange, which comprises a frame, a flushing pipe mechanism, a flange welding mechanism, a feeding structure, a pipe shifting mechanism, a reinforcing rib feeding mechanism and a discharging structure, wherein the flushing pipe mechanism is arranged on the frame; the flange welding mechanism is arranged on the frame; the feeding structure is arranged on the side edge of the frame; the pipe shifting mechanism is arranged between the frame and the feeding structure; the reinforcing rib feeding mechanism is arranged on the side surface of the frame and is positioned in front of the flange welding mechanism; the reinforcing rib feeding mechanism is matched with the flange welding mechanism; the high point end of unloading structure sets up in frame and keeps away from wash pipe mechanism one side, and the loading structure sets up in wash pipe mechanism and keeps away from flange welding mechanism one side, and the loading structure highly gradually descends along the feed direction. The utility model has reasonable structure, can realize automatic feeding and discharging operation and automatic flushing and welding operation, is beneficial to improving the processing efficiency, can ensure the welding quality, is beneficial to improving the consistency of products, and has strong applicability and good practicability.
Description
Technical Field
The utility model belongs to the technical field of welding of lamp posts, and particularly relates to an automatic welding production line device for a flange of a lamp post.
Background
The street lamp post, as the name implies, is a rod for installing street lamps, which is called a lamp post and can be divided into: iron street lamp pole, stainless steel street lamp pole, aluminum alloy street lamp pole. Most of the situations in China are mainly railway lamp poles.
The Chinese patent publication number is: CN217551513U, patent name: the utility model provides a street lamp pole flange automatic weld production line device, includes frame and welder, welder establishes between the frame, the upper end roll connection of frame has the bracket, the upper end of frame is equipped with rotates the seat, the outside of rotating the seat is equipped with pneumatic clamp splice, be equipped with the sensor on the seat frame of rotating the seat.
Although the technical scheme can meet the use requirement of the general situation, certain technical defects exist, such as the automatic feeding and discharging operation cannot be realized, and lamp post elements to be processed need to be placed in a processing area through manual intervention, so that the processing efficiency is greatly reduced, meanwhile, the installation position of the lamp arm at the upper end of the lamp post needs to be additionally processed, the automation efficiency is also greatly reduced, and the applicability and the practicability are limited.
Disclosure of Invention
The utility model aims to provide an automatic welding production line device for a flange of a lamp post, which is reasonable in structural arrangement and beneficial to improving the processing efficiency.
The technical scheme for achieving the purpose of the utility model is that the automatic welding production line device for the flange of the street lamp pole comprises a frame, a flushing pipe mechanism, a flange welding mechanism, a feeding structure, a pipe shifting mechanism, a reinforcing rib feeding mechanism and a discharging structure;
the flange welding mechanism is arranged on the frame;
the feeding structure is arranged on the side edge of the frame;
the pipe shifting mechanism is arranged between the frame and the feeding structure;
the reinforcing rib feeding mechanism is arranged on the side face of the frame and is positioned in front of the flange welding mechanism;
the reinforcing rib feeding mechanism is matched with the flange welding mechanism;
The high point end of the blanking structure is arranged on one side of the frame away from the flushing pipe mechanism, the feeding structure is arranged on one side of the flushing pipe mechanism away from the flange welding mechanism, and the feeding structure gradually descends along the height of the feeding direction.
Further preferred are: the feeding structure comprises a feeding frame, a fixed baffle plate fixed at the end part of the feeding frame and a clapping plate matched with the fixed baffle plate, wherein the feeding frame is provided with a lifting limiting plate for controlling a cylinder and limiting and arranging lamp poles.
Further preferred are: the pipe moving ground rail and the pipe moving ground rail of the clapping plate for the pipe moving mechanism are also arranged;
The pipe shifting mechanism is movably arranged on a pipe shifting ground rail for the pipe flushing mechanism, the flange welding mechanism is movably arranged on the pipe shifting ground rail for welding, and the clapping plate is movably arranged on the pipe shifting ground rail for the clapping plate.
Further preferred are: the pipe shifting mechanism comprises a lamp post clamping piece and a lifting pipe shifting piece;
The lifting pipe moving piece is arranged on the pipe moving ground rail of the pipe flushing mechanism, the lamp pole clamping piece is arranged on the pipe moving ground rail of the clapping plate, the clapping plate is fixed on the lamp pole clamping piece, and the lamp pole clamping piece is matched with the fixed baffle of the feeding frame to limit and level the lamp pole.
Further preferred are: the flushing pipe mechanism comprises a hydraulic support, a hydraulic machine arranged on the hydraulic support and a clamping device arranged on the hydraulic support and used for clamping a pipe fitting.
Further preferred are: the flange welding mechanism comprises a welding support, a welding gun and an air pressure clamping block;
The welding support is rotatably connected to the frame through the rotating seat, and the welding gun and the pneumatic clamping block are arranged on the welding support.
Further preferred are: the nut welding structure and the plasma hole cutting structure are also arranged; and a nut blanking vibration disc connected with the nut welding structure is arranged.
Further preferred are: the blanking structure comprises a blanking frame and an inclined guide frame which is connected with the blanking frame and used for guiding the pipe fitting.
The working principle is briefly described as follows: the pipe shifting mechanism is started by connecting the cross sliding seat of the ground rail to the original point, the system controls a lifting cylinder in the lifting pipe shifting piece to start, so that the pipe shifting mechanism is operated to a height capable of jacking up the lamp pole, the lamp pole of the feeding structure is lifted, the lamp pole is moved to a corresponding height of the flushing mechanism through the cross sliding seat, simultaneously, the bottom of the lamp pole enters the flushing mechanism by sliding to a preset position, a shaping process before welding is started, and a clamping device on the flushing mechanism clamps the lamp pole and starts working;
After finishing the shaping process, the shell of the pipe flushing mechanism slides rightwards through the cross sliding seat, so that the lamp post is moved away from the pipe flushing mechanism;
The system enters the next flow, the pipe shifting mechanism moves the lamp post to the front of the flange welding mechanism, and the system starts the welding gun on the front and the back of the flange to weld by moving towards the preset direction, after the flange and the lamp post are welded, the reinforcing rib mechanism is sent to start to move so that the reinforcing ribs in the clamp are mutually abutted against the flange and the lamp post, the system control and control machine starts to work, the inner surface and the outer surface of the lamp post and the reinforcing ribs are welded, and in the welding process of the flange welding mechanism, a nut welding structure and a plasma hole cutting structure can be arranged on the frame in the actual application process, so that the purpose is to process the reserved lamp cap mounting part on the top of the lamp post, the welding mechanism and the flange welding mechanism can be simultaneously carried out, and the welding mechanism can also be separated and sequentially moved;
After the last procedure is finished, the system controls the pipe shifting mechanism to slide in a preset direction, so that the welded lamp post leaves the clamp, then the lamp post moves to the edge of the blanking frame, then the lifting cylinder in the lifting pipe shifting piece on the moving mechanism descends, and as the two symmetrically arranged blanking frames form slopes, after the lifting cylinder in the lifting pipe shifting piece descends to the corresponding height, the processed lamp post contacts with the inclined material guiding frame and rolls downwards under the action of gravity to finish blanking operation.
The utility model has the positive effects that: the automatic pipe feeding and discharging device is reasonable in structural arrangement, is provided with the pipe shifting mechanism which is matched with the pipe flushing mechanism, the flange welding mechanism and the reinforcing rib feeding mechanism, can effectively realize automatic feeding and discharging operation, can automatically realize pipe flushing and welding operation, is beneficial to improving the processing efficiency, can ensure the welding quality, is beneficial to improving the consistency of products, greatly reduces the labor intensity of workers, and is high in applicability and good in practicability;
And the nut welding structure and the plasma hole cutting structure can be arranged as required, so that the cutting and welding operation of the lamp cap mounting part can be realized, and the processing efficiency is improved.
Drawings
In order that the utility model may be more readily understood, a more particular description of the utility model will be rendered by reference to specific embodiments that are illustrated in the appended drawings, in which:
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of a partially enlarged structure of a pipe flushing mechanism and a flange welding mechanism in the utility model;
fig. 3 is a schematic view of a partial enlarged structure of a nut welding structure and a plasma hole cutting structure in the present utility model.
Reference numerals: the device comprises a frame 1, a flushing pipe mechanism 2, a hydraulic support 21, a hydraulic press 22, a clamping device 23, a flange welding mechanism 3, a welding support 31, a welding gun 32, an air pressure clamping block 33, a feeding structure 4, a feeding frame 41, a fixed baffle 42, a clapping plate 43, a lifting limiting plate 44, a pipe shifting mechanism 5, a lamp post clamping piece 51, a lifting pipe shifting piece 52, a reinforcing rib conveying mechanism 6, a blanking structure 7, a blanking frame 71, an inclined guide frame 72, a welding pipe shifting ground rail 81, a flushing pipe mechanism pipe shifting ground rail 82, a clapping plate pipe shifting ground rail 83, a nut welding structure 9, a plasma hole cutting structure 10 and a nut blanking vibration disk 11.
Description of the embodiments
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Examples
Referring to fig. 1 to 3, an automatic welding production line device for a flange of a lamp post comprises a frame 1, a flushing pipe mechanism 2, a flange welding mechanism 3, a feeding structure 4, a pipe shifting mechanism 5, a reinforcing rib feeding mechanism 6 and a discharging structure 7; in this embodiment, the frame is of a structure in the prior art, and the flange welding mechanism 3 is disposed on the frame 1 during assembly; the feeding structure 4 is arranged on the side edge of the frame 1; the pipe shifting mechanism 5 is arranged between the frame 1 and the feeding structure 4; the reinforcing rib feeding mechanism 6 is arranged on the side surface of the frame 1, and the reinforcing rib feeding mechanism 6 is positioned in front of the flange welding mechanism 3; the reinforcing rib feeding mechanism 6 is matched with the flange welding mechanism 3; the high point end of the blanking structure 7 is arranged on one side, away from the flushing pipe mechanism 2, of the frame 1, the feeding structure 4 is arranged on one side, away from the flange welding mechanism 3, of the flushing pipe mechanism 2, and the feeding structure 4 gradually descends along the feeding direction. Meanwhile, in order to improve the action effectiveness and stability of the pipe moving mechanism,
The feeding structure 4 comprises a feeding frame 41, a fixed baffle 42 fixed at the end part of the feeding frame 41 and a clapping plate 43 matched with the fixed baffle 42, wherein an air cylinder control lifting limiting plate 44 used for limiting and arranging lamp poles is arranged on the feeding frame 41. A welding pipe moving ground rail 81, a pipe moving ground rail 82 for a pipe flushing mechanism, and a clapping plate pipe moving ground rail 83 are also provided.
The pipe moving mechanism 5 is movably arranged on a pipe moving ground rail 82 for the pipe flushing mechanism. Wherein, the pipe shifting mechanism 5 comprises a lamp post clamping piece 51 and a lifting pipe shifting piece 52; the lifting pipe fitting 52 is arranged on a pipe moving ground rail 82 for a pipe flushing mechanism, the lamp post clamping piece 51 is arranged on a clapping plate pipe moving ground rail 83, the clapping plate 43 is fixed on the lamp post clamping piece 51, and the lamp post clamping piece 51 is matched with the fixed baffle plate 42 of the feeding frame 41 to limit and level a lamp post. The displacement is prevented, so that a lamp post can enter the hydraulic pipe flushing machine according to a designated position, and the pipe shifting mechanism is arranged on a cross slide seat matched with the flange welding and hydraulic pipe flushing station and the welding pipe shifting ground rail 81, the pipe shifting ground rail 82 for the pipe flushing mechanism and the pipe shifting ground rail 83 for the clapping plate.
Meanwhile, in the practical application process, the pipe flushing mechanism 2 comprises a hydraulic support 21, a hydraulic machine 22 arranged on the hydraulic support 21, and a clamping device 23 arranged on the hydraulic support 21 and used for clamping pipe fittings. The flange welding mechanism 3 comprises a welding support 31, a welding gun 32 and a pneumatic clamping block 33; the welding support 31 is rotatably connected to the frame 1 through a rotating seat, and the welding gun 32 and the pneumatic clamping block 33 are arranged on the welding support 31.
In the actual application process, a nut welding structure 9 and a plasma hole cutting structure 10 can be further arranged according to the requirements of clients; therefore, the processing operation of the lamp cap mounting part can be realized, and the processing efficiency is improved. A nut blanking vibration disk 11 connected with the nut welding structure 9 is arranged. The nut blanking vibration disc is mainly used for automatic blanking of nuts, and processing efficiency is improved.
The blanking structure 7 comprises a blanking frame 71 and an inclined guide frame 72 connected with the blanking frame 71 and used for guiding pipe fittings. According to the automatic blanking device, the blanking frame is matched with the inclined material guiding frame, so that automatic blanking operation can be realized.
The working principle is briefly described as follows: the pipe shifting mechanism is started by connecting the cross sliding seat of the ground rail to the original point, the system controls a lifting cylinder in the lifting pipe shifting piece to start, so that the pipe shifting mechanism is operated to a height capable of jacking up the lamp pole, the lamp pole of the feeding structure is lifted, the lamp pole is moved to a corresponding height of the flushing mechanism through the cross sliding seat, simultaneously, the bottom of the lamp pole enters the flushing mechanism by sliding to a preset position, a shaping process before welding is started, and a clamping device on the flushing mechanism clamps the lamp pole and starts working;
After finishing the shaping process, the shell of the pipe flushing mechanism slides rightwards through the cross sliding seat, so that the lamp post is moved away from the pipe flushing mechanism;
The system enters the next flow, the pipe shifting mechanism moves the lamp post to the front of the flange welding mechanism, and the system starts the welding gun on the front and the back of the flange to weld by moving towards the preset direction, after the flange and the lamp post are welded, the reinforcing rib mechanism is sent to start to move so that the reinforcing ribs in the clamp are mutually abutted against the flange and the lamp post, the system control and control machine starts to work, the inner surface and the outer surface of the lamp post and the reinforcing ribs are welded, and in the welding process of the flange welding mechanism, a nut welding structure and a plasma hole cutting structure can be arranged on the frame in the actual application process, so that the purpose is to process the reserved lamp cap mounting part on the top of the lamp post, the welding mechanism and the flange welding mechanism can be simultaneously carried out, and the welding mechanism can also be separated and sequentially moved;
After the last procedure is finished, the system controls the pipe shifting mechanism to slide in a preset direction, so that the welded lamp post leaves the clamp, then the lamp post moves to the edge of the blanking frame, then the lifting cylinder in the lifting pipe shifting piece on the moving mechanism descends, and as the two symmetrically arranged blanking frames form slopes, after the lifting cylinder in the lifting pipe shifting piece descends to the corresponding height, the processed lamp post contacts with the inclined material guiding frame and rolls downwards under the action of gravity to finish blanking operation.
The utility model has the positive effects that: the automatic pipe feeding and discharging device is reasonable in structural arrangement, is provided with the pipe shifting mechanism which is matched with the pipe flushing mechanism, the flange welding mechanism and the reinforcing rib feeding mechanism, can effectively realize automatic feeding and discharging operation, can automatically realize pipe flushing and welding operation, is beneficial to improving the processing efficiency, can ensure the welding quality, is beneficial to improving the consistency of products, greatly reduces the labor intensity of workers, and is high in applicability and good in practicability;
And the nut welding structure and the plasma hole cutting structure can be arranged as required, so that the cutting and welding operation of the lamp cap mounting part can be realized, and the processing efficiency is improved.
The standard components used in this embodiment may be purchased directly from the market, but the nonstandard structural components described in the specification may also be obtained directly by unambiguous processing according to the common general knowledge in the prior art, and meanwhile, the connection manner of each component adopts the conventional means mature in the prior art, and the machinery, the components and the equipment all adopt the conventional types in the prior art, so that no specific description will be made here.
It is to be understood that the above examples of the present utility model are provided by way of illustration only and not by way of limitation of the embodiments of the present utility model. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. While those obvious variations or modifications which come within the spirit of the utility model remain within the scope of the utility model.
Claims (9)
1. An automatic welding production line device for a lamp post flange is characterized in that: comprises a frame (1), a flushing pipe mechanism (2), a flange welding mechanism (3), a feeding structure (4), a pipe shifting mechanism (5), a reinforcing rib feeding mechanism (6) and a discharging structure (7);
the flange welding mechanism (3) is arranged on the frame (1);
The feeding structure (4) is arranged on the side edge of the frame (1);
the pipe shifting mechanism (5) is arranged between the frame (1) and the feeding structure (4);
The reinforcing rib feeding mechanism (6) is arranged on the side face of the frame (1), and the reinforcing rib feeding mechanism (6) is positioned in front of the flange welding mechanism (3);
The reinforcing rib feeding mechanism (6) is matched with the flange welding mechanism (3);
The high point end of the blanking structure (7) is arranged on one side, far away from the flushing pipe mechanism (2), of the frame (1), the feeding structure (4) is arranged on one side, far away from the flange welding mechanism (3), of the flushing pipe mechanism (2), and the feeding structure (4) is gradually lowered in height along the feeding direction.
2. An automatic welding line device for lamp post flanges according to claim 1, characterized in that: the feeding structure (4) comprises a feeding frame (41), a fixed baffle (42) fixed at the end part of the feeding frame (41) and a clapping plate (43) matched with the fixed baffle (42).
3. An automatic welding line device for lamp post flanges according to claim 2, characterized in that: lifting limiting plates (44) which are used for controlling the air cylinders and limiting and arranging the lamp poles are arranged on the feeding frame (41).
4. A street lamp pole flange automatic welding line device according to claim 3, characterized in that: the pipe moving ground rail (81), the pipe moving ground rail (82) for the pipe flushing mechanism and the pipe moving ground rail (83) for the clapping plate are also arranged;
The pipe moving mechanism (5) is movably arranged on a pipe moving ground rail (82) for the pipe washing mechanism, the flange welding mechanism (3) is movably arranged on a welding pipe moving ground rail (81), and the clapping plate (43) is movably arranged on a clapping plate pipe moving ground rail (83).
5. The automatic welding line device for lamp post flanges according to claim 4, further comprising: the pipe shifting mechanism (5) comprises a lamp post clamping piece (51) and a lifting pipe fitting (52);
The lifting pipe moving piece (52) is arranged on a pipe moving ground rail (82) for a pipe flushing mechanism, the lamp pole clamping piece (51) is arranged on a clapping plate pipe moving ground rail (83), the clapping plate (43) is fixed on the lamp pole clamping piece (51), and the lamp pole clamping piece (51) is matched with a fixed baffle (42) of the feeding frame (41) to limit and level a lamp pole.
6. The automatic welding line device for lamp post flanges according to claim 5, further comprising: the pipe flushing mechanism (2) comprises a hydraulic support (21), a hydraulic machine (22) arranged on the hydraulic support (21) and a clamping device (23) arranged on the hydraulic support (21) and used for clamping a pipe fitting.
7. The automatic welding line device for lamp post flanges according to claim 6, further comprising: the flange welding mechanism (3) comprises a welding support (31), a welding gun (32) and an air pressure clamping block (33);
the welding support (31) is rotatably connected to the frame (1) through a rotating seat, and the welding gun (32) and the pneumatic clamping block (33) are arranged on the welding support (31).
8. The automatic welding line device for lamp post flanges according to claim 7, further comprising: the device is also provided with a nut welding structure (9) and a plasma hole cutting structure (10); is provided with a nut blanking vibration disc (11) connected with the nut welding structure (9).
9. The automatic welding line device for lamp post flanges according to claim 8, further comprising: the blanking structure (7) comprises a blanking frame (71) and an inclined guide frame (72) which is connected with the blanking frame (71) and used for guiding the pipe fittings.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323162132.8U CN221088306U (en) | 2023-11-23 | 2023-11-23 | Automatic welding production line device for lamp post flange |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323162132.8U CN221088306U (en) | 2023-11-23 | 2023-11-23 | Automatic welding production line device for lamp post flange |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221088306U true CN221088306U (en) | 2024-06-07 |
Family
ID=91314830
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323162132.8U Active CN221088306U (en) | 2023-11-23 | 2023-11-23 | Automatic welding production line device for lamp post flange |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221088306U (en) |
-
2023
- 2023-11-23 CN CN202323162132.8U patent/CN221088306U/en active Active
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