CN221086235U - Modularized UV assembly mounting structure and modularized UV assembly - Google Patents
Modularized UV assembly mounting structure and modularized UV assembly Download PDFInfo
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- CN221086235U CN221086235U CN202322899907.3U CN202322899907U CN221086235U CN 221086235 U CN221086235 U CN 221086235U CN 202322899907 U CN202322899907 U CN 202322899907U CN 221086235 U CN221086235 U CN 221086235U
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- 230000007246 mechanism Effects 0.000 claims abstract description 33
- 238000009434 installation Methods 0.000 claims description 9
- 230000004308 accommodation Effects 0.000 claims 2
- 238000003848 UV Light-Curing Methods 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000002950 deficient Effects 0.000 abstract description 2
- 230000033001 locomotion Effects 0.000 description 10
- 230000005540 biological transmission Effects 0.000 description 7
- 238000000576 coating method Methods 0.000 description 7
- 238000001514 detection method Methods 0.000 description 7
- 238000003825 pressing Methods 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000001723 curing Methods 0.000 description 3
- 239000003504 photosensitizing agent Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
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- 238000000429 assembly Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000013007 heat curing Methods 0.000 description 1
- 239000000976 ink Substances 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
The utility model relates to a modularized UV assembly mounting structure, which comprises a UV assembly carrier plate, wherein the UV assembly carrier plate is arranged on a drawing type bottom plate through a sliding structure, and a carrier plate translation driver for driving the UV assembly carrier plate to move in a translation mode is arranged on the drawing type bottom plate; the modularized UV assembly mounting structure further comprises a travel limiting mechanism, wherein the travel limiting mechanism comprises a first fixed limiting part which is fixed on the drawing type bottom plate and located at the travel starting point of the UV assembly carrier plate, and a second fixed limiting part which is fixed on the drawing type bottom plate and located at the travel end point of the UV assembly carrier plate, and the second movable limiting part which is located on the same straight line with the second fixed limiting part is arranged on the UV assembly carrier plate. The utility model has the advantages that: the UV curing machine can be precisely moved and positioned by utilizing the driving positioning assembly, can maintain high-precision operation under high-speed and low-speed operation environments, reduces the defective rate and improves the production efficiency.
Description
Technical Field
The utility model belongs to the field of UV curing equipment, and particularly relates to a modularized UV component mounting structure and a modularized UV component.
Background
UV curing is a special surface coating treatment technique. It uses ultraviolet radiation to rapidly cure coatings, inks, adhesives, and coatings. The principle of the UV curing technology is that a photosensitizer is added into a coating material, and under the irradiation of ultraviolet rays, the photosensitizer can initiate chemical reaction so as to quickly cure and harden the coating. Compared with the traditional heat curing method, the UV curing has the advantages of high curing speed, environmental protection, no solvent, high coating quality, good wear resistance and the like. This has led to the widespread use of UV curing in printing, painting, electronics, optics, etc. industries, such as the production of printed matter, cell phone screen coatings, wooden furniture, etc.
The patent CN 116646425A discloses a multi-phase compatible UV curing press-fit mechanism and a curing press-fit process, wherein the multi-phase compatible UV curing press-fit mechanism comprises a controller, a UV lamp curing movement mechanism, a pressing plate synchronous lifting mechanism, a bottom plate movement mechanism and a pressing plate distance separating mechanism; the pressing plate can be driven to move along the movement direction of the battery piece through the action of the bottom plate movement mechanism, so that the pressing plate is positioned right above the battery piece when being pressed down; through clamp plate branch apart from mechanism, can automatically regulated fixed clamp plate and the interval between the movable clamp plate for the clamp plate can adapt to multiple piece interval, the cluster interval of different specification size battery piece. Therefore, the invention solves the problems that the butt joint precision can not be ensured and the compatibility is poor in the traditional UV curing pressing mechanism.
In the above patent, the bottom plate motion mechanism is not very accurate due to the structure of the driving device and the limiting device, and the bottom plate motion mechanism is driven by the driving belt under the high-speed operation environment, so that the precision of the device is greatly reduced, inferior products are generated, and the working efficiency is low.
Disclosure of utility model
The utility model aims to solve the problems and provide a modularized UV assembly mounting structure and a modularized UV assembly.
In order to achieve the above purpose, the present utility model adopts the following technical scheme: the modularized UV assembly mounting structure comprises a UV assembly carrier plate, wherein the UV assembly carrier plate is arranged on a drawing type bottom plate through a sliding structure, and a carrier plate translation driver for driving the UV assembly carrier plate to move in a translation mode is arranged on the drawing type bottom plate;
The modularized UV assembly mounting structure further comprises a travel limiting mechanism, wherein the travel limiting mechanism comprises a first fixed limiting part which is fixed on the drawing type bottom plate and located at the travel starting point of the UV assembly carrier plate, and a second fixed limiting part which is fixed on the drawing type bottom plate and located at the travel end point of the UV assembly carrier plate, and the second movable limiting part which is located on the same straight line with the second fixed limiting part is arranged on the UV assembly carrier plate.
Further, the modular UV assembly mounting structure further comprises two mounting fixing beams which are distributed at opposite intervals, wherein the drawing type bottom plate is arranged between the two mounting fixing beams and is fixed relative to the mounting fixing beams in the length direction of the mounting fixing beams.
Further, a plurality of walking members are rotatably connected to opposite sides of the drawing type bottom plate, guide groove bodies are respectively arranged on opposite inner sides of the two mounting fixing beams, all the walking members arranged on one side of the drawing type bottom plate are arranged in one of the guide groove bodies, all the walking members arranged on the other side of the drawing type bottom plate are arranged in the other guide groove body, and when the drawing type bottom plate is fixed in the length direction, the walking members can walk in the guide groove bodies.
Further, one end of the installation fixing beam in the length direction is connected with the corresponding end of the drawing type bottom plate through a first detachable fixing mechanism; the other end of the installation fixing beam in the length direction is connected with the corresponding other end of the drawing type bottom plate through a second detachable fixing mechanism.
Further, the first detachable fixing mechanism includes: one end of the installation fixing beam in the length direction is provided with a fixing positioning block, and the fixing positioning block is fixedly connected with the corresponding end of the drawing type bottom plate through a first fastener.
Further, the second detachable fixing mechanism includes: the fixed limiting block is arranged at the other end of the fixed positioning block in the length direction of the fixed beam, and the fixed limiting block is fixedly connected with the corresponding end of the drawing type bottom plate.
Further, a travel detection piece is arranged on the UV component carrier plate, a start point sensor and an end point sensor are arranged on the drawing type bottom plate, the travel detection piece is matched with the start point sensor to detect that the UV component carrier plate is located at a start point, and the travel detection piece is matched with the end point sensor to detect that the UV component carrier plate is located at an end point.
Further, a driver accommodating space is formed between the UV component carrier plate and the drawing type bottom plate, the carrier plate translation driver is positioned in the driver accommodating space, two ends of the carrier plate translation driver are fixed on the drawing type bottom plate, and a driving telescopic rod of the carrier plate translation driver is connected to the UV component carrier plate.
Further, the UV component carrier plate is in sliding connection with the drawing type bottom plate through a guide rail pair.
The application also provides a modular UV assembly comprising the modular UV assembly mounting structure.
Compared with the prior art, the application has the advantages that: according to the application, the carrier plate translational driver and the plurality of detection limiting assemblies are utilized, so that the UV curing machine can be accurately moved and positioned, high-precision operation can be kept under the high-speed and low-speed operation environments, the defective product yield is reduced, and the production efficiency is improved.
Drawings
FIG. 1 is a front elevational view of the main structure of the mounting structure of the present utility model;
FIG. 2 is a rear elevational view of the main structure of the mounting structure of the present utility model;
FIG. 3 is a right side view of the main structure of the mounting structure of the present utility model;
FIG. 4 is a detailed view of the structure of section A in FIG. 3;
FIG. 5 is an exploded view of the main structure of the present utility model;
FIG. 6 is a detailed view of the structure of section B of FIG. 5;
Fig. 7 is an exploded rear view of the body structure of the present utility model.
In the figure, a UV assembly carrier plate g1, a travel detection part g11, a drawing type bottom plate g2, a first fixed limiting part g20, a second fixed limiting part g21, a second movable limiting part g210, a starting point sensor g22, a final point sensor g23, a guide rail pair g24, a travelling part g25, a carrier plate translation driver g3, an installation fixed beam g4, a guide groove body g40, a fixed positioning block g41, a first fastening piece g42 and a fixed limiting block g43.
Detailed Description
The following are specific embodiments of the present utility model and the technical solutions of the present utility model will be further described with reference to the accompanying drawings, but the present utility model is not limited to these embodiments.
Example 1
As shown in fig. 5-7, a modularized UV assembly mounting structure comprises a UV assembly carrier plate g1, wherein the UV assembly carrier plate g1 is arranged on a pull-out type bottom plate g2 through a sliding structure, and a carrier plate translation driver g3 for driving the UV assembly carrier plate g1 to move in a translation manner is arranged on the pull-out type bottom plate g 2;
As shown in fig. 1-2, the modular UV assembly mounting structure further includes a travel limit mechanism, where the travel limit mechanism includes a first fixed limit g20 fixed on the pull-out base plate g2 and located at a travel start point of the UV assembly carrier plate g1, and further includes a second fixed limit g21 fixed on the pull-out base plate g2 and located at a travel end point of the UV assembly carrier plate g1, and a second movable limit g210 on the UV assembly carrier plate g1 and in alignment with the second fixed limit g 21.
In this embodiment, the carrier plate translation driver g3 is driven by an air cylinder or an available oil cylinder, and compared with a belt transmission, the carrier plate translation driver has the advantages that: the structure is simplified, the use of a transmission device (such as a transmission belt, a gear and the like) is omitted, so that the system structure can be simplified, the faults and the loss of transmission parts are reduced, and meanwhile, the space is saved; the transmission efficiency is higher, and the cylinder drive and the oil cylinder drive directly transmit energy to the executing mechanism, so that the higher transmission efficiency can be obtained; the cylinder drive and the oil cylinder drive can control the output torque by adjusting the pneumatic or hydraulic pressure, and in contrast, the transmission belt or the gear drive is often limited, so that the output torque cannot be flexibly adjusted.
When the first fixing and limiting piece g20 contacts the UV assembly carrier plate g1, it is indicated that the UV assembly carrier plate g1 is in a state of starting or moving and resetting to a position.
When the second movable limiting member g210 moves along with the UV assembly carrier plate g1 and contacts the second fixed limiting member g21, it indicates that the UV assembly carrier plate g1 moves to the end position of the stroke, and the carrier plate translation driver g3 stops driving operation.
The modularized UV component mounting structure further comprises two mounting fixing beams g4 which are distributed at opposite intervals, wherein the drawing type bottom plate g2 is arranged between the two mounting fixing beams g4, and the drawing type bottom plate g2 is fixed relative to the mounting fixing beams g4 in the length direction of the mounting fixing beams g 4.
The two opposite sides of the drawing type bottom plate g2 are respectively and rotatably connected with a plurality of travelling pieces g25, the opposite inner sides of the two mounting fixing beams g4 are respectively provided with a guide groove body g40, the guide groove body g40 is a U-shaped groove, all travelling pieces g25 arranged on one side of the drawing type bottom plate g2 are arranged in one guide groove body g40, all travelling pieces g25 arranged on the other side of the drawing type bottom plate g2 are arranged in the other guide groove body g40, and when the drawing type bottom plate g2 is fixed in the length direction, the travelling pieces g25 can travel in the guide groove body g 40.
Specifically, when the means for restricting the movement of the drawing type floor panel g2 is withdrawn, the drawing type floor panel g2 can be slid in the length direction of the mounting fixing beam g4 at both sides by the running member g 25.
In this embodiment, the running member g25 is a roller or a bearing, which can cooperate with the guiding groove g40 to slide relatively smoothly.
One end of the mounting fixed beam g4 in the length direction is connected with the corresponding end of the drawing type bottom plate g2 through a first detachable fixing mechanism; the other end of the installation fixing beam g4 in the length direction is connected with the corresponding other end of the drawing type bottom plate g2 through a second detachable fixing mechanism.
The first detachable fixing mechanism includes: one end of the installation fixed beam g4 in the length direction is provided with a fixed positioning block g41, and the fixed positioning block g41 is fixedly connected with the corresponding end of the drawing type bottom plate g2 through a first fastener g 42.
In this embodiment, the first fastening member g42 is a fastening bolt, and the fixing beam g4 and the pull-out type base plate g2 are fixedly connected by rotation, which may be other commonly used fastening members.
The second detachable fixing mechanism includes: the other end of the fixed beam g4 in the length direction is provided with a fixed limiting block g43, and the fixed limiting block g43 is fixedly connected with the corresponding end of the drawing type bottom plate g 2.
As shown in fig. 3-4, a travel detecting element g11 is arranged on the UV assembly carrier plate g1, a start point sensor g22 and an end point sensor g23 are arranged on the pull-type bottom plate g2, the travel detecting element g11 and the start point sensor g22 are matched to detect that the UV assembly carrier plate g1 is at a start point, and the travel detecting element g11 and the end point sensor g23 are matched to detect that the UV assembly carrier plate g1 is at an end point.
When the movement of the UV component carrier plate g1 starts, after a period of operation, the end point sensor g23 detects that the travel detection piece g11 reaches a detection range, and then the movement of the UV component carrier plate g1 is controlled to stop; similarly, when the start point sensor g22 detects the travel detecting member g11, it indicates that the UV assembly carrier plate g1 has returned to the initial position, and the next process is performed.
A driver accommodating space is formed between the UV component carrier plate g1 and the drawing type base plate g2, a carrier plate translational driver g3 is positioned in the driver accommodating space, two ends of the carrier plate translational driver g3 are fixed on the drawing type base plate g2, and a driving telescopic rod of the carrier plate translational driver g3 is connected to the UV component carrier plate g1.
In this embodiment, the carrier plate translation driver g3 is a pen-shaped cylinder, the main body of which is fixed on the pull-type bottom plate g2, and the output rod is fixedly connected with the UV assembly carrier plate g1, and in operation, the output rod drives the UV assembly carrier plate g1 to move back and forth in the length direction.
The UV component carrier plate g1 and the drawing type bottom plate g2 are connected in a sliding mode through a guide rail pair g 24. The guide rail pair g24 has the advantages that the stability of the back and forth movement of the UV assembly carrier plate g1 is improved, and the accuracy of the whole device is improved.
Example two
The structure and principle of this embodiment are basically the same as those of the first embodiment, except that, for a modular UV assembly mounting structure of the first embodiment described above, the modular UV assembly of this embodiment includes a modular UV assembly mounting structure.
Be provided with the UV lamp house on UV subassembly carrier plate g1, the UV lamp house is worked on UV subassembly carrier plate g1, utilizes UV subassembly carrier plate g1 and pull formula bottom plate g2 relative slip, drives the work of UV lamp house multiposition then.
One side of the installation fixed beam g4, which is far away from the pull-out type bottom plate g2, is fixedly connected with the mechanism frame, when the UV lamp box fixed on the UV component carrier plate g1 needs to be replaced or maintained and cleaned, the first fastening piece g42 can be withdrawn, then the pull-out type bottom plate g2 and the UV lamp box are detached together, after the completion, the first fastening piece g42 is utilized for fixing after the completion, and the advantages of the modularized components greatly reduce the maintenance cost.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the utility model. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the utility model or exceeding the scope of the utility model as defined in the accompanying claims.
Claims (10)
1. The modularized UV assembly mounting structure comprises a UV assembly carrier plate (g 1), and is characterized in that the UV assembly carrier plate (g 1) is arranged on a drawing type bottom plate (g 2) through a sliding structure, and a carrier plate translation driver (g 3) for driving the UV assembly carrier plate (g 1) to move in a translation mode is arranged on the drawing type bottom plate (g 2);
The modularized UV assembly mounting structure further comprises a travel limiting mechanism, wherein the travel limiting mechanism comprises a first fixed limiting piece (g 20) which is fixed on the drawing type bottom plate (g 2) and located at the travel starting point of the UV assembly carrier plate (g 1), and a second fixed limiting piece (g 21) which is fixed on the drawing type bottom plate (g 2) and located at the travel end point of the UV assembly carrier plate (g 1), and a second movable limiting piece (g 210) which is located on the same straight line with the second fixed limiting piece (g 21) is arranged on the UV assembly carrier plate (g 1).
2. The modular UV assembly mounting structure according to claim 1, further comprising two mounting fixing beams (g 4) arranged at opposing intervals, wherein the pull-out base plate (g 2) is disposed between the two mounting fixing beams (g 4) and the pull-out base plate (g 2) is fixed with respect to the mounting fixing beams (g 4) in a length direction of the mounting fixing beams (g 4).
3. The modular UV assembly mounting structure according to claim 2, wherein a plurality of running members (g 25) are rotatably connected to opposite sides of the pull-out type base plate (g 2), guide groove bodies (g 40) are respectively provided on opposite inner sides of the two mounting fixing beams (g 4), all running members (g 25) provided on one side of the pull-out type base plate (g 2) are disposed in one of the guide groove bodies (g 40), all running members (g 25) provided on the other side of the pull-out type base plate (g 2) are disposed in the other guide groove body (g 40), and when the pull-out type base plate (g 2) is fixed in the length direction, the running members (g 25) can run in the guide groove bodies (g 40).
4. A modular UV assembly mounting structure according to claim 3, wherein one lengthwise end of the mounting securing beam (g 4) and the corresponding end of the pull-out base plate (g 2) are connected by a first releasable securing mechanism; the other end of the installation fixing beam (g 4) in the length direction is connected with the corresponding other end of the drawing type bottom plate (g 2) through a second detachable fixing mechanism.
5. The modular UV assembly mounting structure of claim 4, wherein the first releasable securing mechanism comprises: one end of the installation fixing beam (g 4) in the length direction is provided with a fixing positioning block (g 41), and the fixing positioning block (g 41) is fixedly connected with the corresponding end of the drawing type bottom plate (g 2) through a first fastener (g 42).
6. The modular UV assembly mounting structure of claim 5, wherein the second releasable securing mechanism comprises: the fixed limiting block (g 43) is arranged at the other end of the fixed positioning block (g 41) in the length direction of the fixed mounting beam (g 4), and the fixed limiting block (g 43) is fixedly connected with the corresponding end of the drawing type bottom plate (g 2).
7. The modular UV assembly mounting structure according to claim 1, wherein a travel detecting member (g 11) is provided on the UV assembly carrier plate (g 1), a start point sensor (g 22) and an end point sensor (g 23) are provided on the pull-type base plate (g 2), the travel detecting member (g 11) and the start point sensor (g 22) cooperate to detect that the UV assembly carrier plate (g 1) is at a start point, and the travel detecting member (g 11) and the end point sensor (g 23) cooperate to detect that the UV assembly carrier plate (g 1) is at an end point.
8. The modular UV assembly mounting structure according to claim 1, wherein a driver accommodation space is formed between the UV assembly carrier plate (g 1) and the drawing type base plate (g 2), the carrier plate translation driver (g 3) is located in the driver accommodation space, both ends of the carrier plate translation driver (g 3) are fixed on the drawing type base plate (g 2), and a driving telescopic rod of the carrier plate translation driver (g 3) is connected to the UV assembly carrier plate (g 1).
9. The modular UV assembly mounting structure according to claim 1, wherein the UV assembly carrier plate (g 1) and the pull-out base plate (g 2) are slidingly connected by a rail pair (g 24).
10. A modular UV assembly comprising the modular UV assembly mounting structure of any one of claims 1-9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322899907.3U CN221086235U (en) | 2023-10-27 | 2023-10-27 | Modularized UV assembly mounting structure and modularized UV assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322899907.3U CN221086235U (en) | 2023-10-27 | 2023-10-27 | Modularized UV assembly mounting structure and modularized UV assembly |
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| Publication Number | Publication Date |
|---|---|
| CN221086235U true CN221086235U (en) | 2024-06-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322899907.3U Active CN221086235U (en) | 2023-10-27 | 2023-10-27 | Modularized UV assembly mounting structure and modularized UV assembly |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221086235U (en) |
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2023
- 2023-10-27 CN CN202322899907.3U patent/CN221086235U/en active Active
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