CN221081110U - Flat wire motor winding torsion device - Google Patents
Flat wire motor winding torsion device Download PDFInfo
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- CN221081110U CN221081110U CN202323096234.4U CN202323096234U CN221081110U CN 221081110 U CN221081110 U CN 221081110U CN 202323096234 U CN202323096234 U CN 202323096234U CN 221081110 U CN221081110 U CN 221081110U
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- winding wire
- gear
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- 238000004804 winding Methods 0.000 title claims abstract description 82
- 230000000087 stabilizing effect Effects 0.000 claims abstract description 24
- 230000005570 vertical transmission Effects 0.000 claims abstract description 21
- 239000011521 glass Substances 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 abstract description 2
- 244000309464 bull Species 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model relates to a flat wire motor winding torsion device which comprises a rectangular frame, wherein four supporting legs are arranged at the lower end of the rectangular frame, the upper end of the central position of the rectangular frame is fixedly connected with a motor table, the left side of the central position of the rectangular frame is fixedly connected with a small rectangular frame, the right side of the upper end of the motor table is fixedly connected with a main motor, the left side of the main motor is provided with an output shaft, the output shaft penetrates through a stabilizing block, and the left side end of the output shaft is fixedly connected with a gear; the central position of the upper end of the stabilizing block is provided with a vertical transmission shaft, the upper end of the vertical transmission shaft is fixedly connected with a pinion, the lower point of the vertical transmission shaft is provided with a meshing gear, the meshing gear is meshed with a gear at the left end of the output shaft, the upper end of the bull gear is provided with a winding wire fixing block, the inner side of the winding wire fixing block is connected with a winding wire, the upper end of the winding wire fixing block is provided with an auxiliary torsion platform, the stator winding wire is fixed through the winding wire fixing block, then the pinion is rotated, the auxiliary torsion platform is utilized to realize synchronous up-down torsion of the winding wire, and the torsion precision is higher.
Description
Technical Field
The utility model relates to the technical field of motor stator winding processing equipment, in particular to a flat wire motor winding torsion device.
Background
The flat copper wire motor can realize the great promotion of motor groove fullness rate because of its flat structure, then improve the power density of motor, and the fault rate of flat copper wire motor also can reduce to some extent, therefore, flat copper wire is applied to the motor field at present also more and more, however if the installation processing of flat copper wire can not satisfy the motor demand or its processing technology precision is not high, the processing degree of difficulty is high, also can lead to the production efficiency of motor to reduce, and the precision is not high can cause the efficiency of the follow-up use of motor to break down greatly, current flat wire motor stator winding line twists reverse can't realize upper and lower integrated into one piece, the processing degree of difficulty is big.
Patent number CN201710637348.5 discloses a flat wire motor winding torsion equipment, and it is through rack, fixed establishment, slide rail, torsion dish set up in on the rack, fixed establishment arranges in on the slide rail, fixed establishment follows slide rail slides, is used for fixing the flat wire motor, torsion dish realizes through the rotation the torsion shaping of winding utilizes this torsion equipment, not only can process out the motor winding that satisfies the demand to can guarantee the uniformity of motor winding and the performance of motor, but this equipment has following problem: firstly, stator winding installation is complicated, secondly, can't realize upper and lower integrated into one piece.
Disclosure of utility model
The utility model aims to solve the technical problems that the winding wire of a flat wire motor cannot be twisted up and down integrally, the winding wire is difficult to install, the stabilizing effect is poor and the vibration-proof effect is not achieved in the prior art by utilizing an auxiliary twisting platform.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
The flat wire motor winding torsion device comprises a rectangular frame, wherein four supporting legs are arranged at the lower end of the rectangular frame, the upper end of the central position of the rectangular frame is fixedly connected with a motor table, the left side of the central position of the rectangular frame is fixedly connected with a small rectangular frame, the right side of the upper end of the motor table is fixedly connected with a main motor, the left side of the main motor is provided with an output shaft, the output shaft penetrates through a stabilizing block, and the left side end of the output shaft is fixedly connected with a gear;
The stabilizing block, stabilizing block upper end central point puts and is equipped with vertical transmission shaft, vertical transmission shaft upper end fixed connection pinion, and the vertical transmission shaft lower extreme is equipped with the meshing gear, the gear of output shaft left side end is connected in the meshing gear meshing, the gear wheel is connected in the meshing of pinion left side, the gear wheel upper end is equipped with the winding wire fixed block, winding wire is connected to winding wire fixed block inboard, and winding wire fixed block upper end is equipped with supplementary torsion platform.
As one preferable, the stabilizing block comprises a front-back placed mounting plate, the mounting plates are mutually close to one end right side fixedly connected with a stabilizing bearing seat, the center position bearing of the stabilizing bearing seat is connected with an output shaft, the mounting plates are mutually close to one end upper side fixedly connected with a second bearing seat, the center position bearing of the second bearing seat is connected with a vertical transmission shaft, the right ends of one sides of the mounting plates, which are mutually far away, are fixedly connected with a stable trapezoid plate, and the lower end of the stable trapezoid plate is fixedly connected with a motor table.
Preferably, the upper end of the small rectangular frame is fixedly connected with a rotary mounting table, the center position of the upper end of the rotary mounting table is fixedly connected with a rotary bearing seat, the inner bearing of the rotary bearing seat is connected with a rotary main shaft, and the upper end of the rotary main shaft is fixedly connected with a large gear.
As one preferable mode, four identical clamping blocks are uniformly arranged on the surface of the upper end of the large gear, a rubber layer is paved on the surface of one side of the clamping block, facing the center of the large gear, a groove is formed in the lower end of the clamping block, the groove is formed in the upper surface of the large gear, and the lower end of the clamping block is located in the groove and movably connected with the large gear.
Preferably, the height of the clamping block is larger than that of the winding wire fixing block, and the clamping block just clamps the outer side edge of the winding wire fixing block when being erected.
As a further preference, the diameter of the auxiliary torsion platform is the same as the diameter of the winding wire fixing block, and the auxiliary torsion platform is a piece of round thick glass block.
The utility model has the beneficial effects that:
(1) According to the utility model, the rectangular frame and the supporting legs are arranged, and the rubber cushioning layer is arranged at the lower ends of the supporting legs, so that stable installation of the device can be realized, vibration transmission can be reduced, and the winding torsion is more accurate due to the cushioning effect.
(2) According to the utility model, the winding wire protruding from the lower end of the stator winding wire is fixed by arranging the winding wire fixing block, then a worker places the auxiliary torsion platform on the winding wire protruding from the upper end, the main motor drives the large gear to rotate, and the auxiliary torsion platform applies a pressure downwards, so that the winding wire protruding from the upper end and the lower end of the stator winding can be twisted, and the stator winding is simple and efficient, controllable and accurate in torsion direction, high in practicability and low in cost.
(3) According to the utility model, the clamping blocks are arranged, the clamping blocks protrude out of the upper ends of the winding wire fixing blocks to limit, the torsion direction of the whole stator winding wire can be regulated and controlled, when the stator winding wire is required to be twisted in any direction, the clamping blocks in the direction are only required to be retracted into the grooves, the torsion direction can be controlled, simplicity and convenience are realized, the torsion direction is controllable, and the torsion precision is higher.
In conclusion, the device has the advantages of convenience in installation of the stator winding wire, simple torsion principle, high practicality and high precision, and is integrally formed by twisting up and down, and is particularly suitable for the technical field of motor stator winding processing equipment.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly described below, it being obvious that the drawings described below are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of the present utility model.
Fig. 2 is a schematic structural diagram of a latch according to the present utility model.
Fig. 3 is a schematic structural view of a stabilizing block according to the present utility model.
Detailed Description
The technical solutions in the embodiments of the present utility model are clearly and completely described below with reference to the accompanying drawings.
Example 1
As shown in fig. 1 to 3, the utility model provides a flat wire motor winding torsion device, which comprises a rectangular frame 1, wherein four supporting feet 11 are arranged at the lower end of the rectangular frame 1, the upper end of the central position of the rectangular frame 1 is fixedly connected with a motor table 2, the left side of the central position of the rectangular frame 1 is fixedly connected with a small rectangular frame 12, the right side of the upper end of the motor table 2 is fixedly connected with a main motor 21, the left side of the main motor 21 is provided with an output shaft, the output shaft penetrates through a stabilizing block 3, and the left side end of the output shaft is fixedly connected with a gear;
The stabilizing block 3, stabilizing block 3 upper end central point puts and is equipped with vertical transmission shaft 31, vertical transmission shaft 31 upper end fixed connection pinion 32, and vertical transmission shaft 31 lower extreme is equipped with the meshing gear, the gear of output shaft left side end is connected in the meshing gear meshing, pinion 32 left side meshing is connected gear wheel 33, gear wheel 33 upper end is equipped with winding wire fixed block 34, winding wire 35 is connected to winding wire fixed block 34 inboard, and winding wire fixed block 34 upper end is equipped with supplementary torsion platform 4.
Further, the stabilizing block 3 includes the mounting panel 5 that place around, mounting panel 5 is close to one end right side fixed connection stabilizing bearing seat 51 each other, stabilizing bearing seat 51 central point puts the bearing and connects the output shaft, just mounting panel 5 is close to one end upside fixed connection second bearing seat 52 each other, vertical transmission shaft 31 is connected to second bearing seat 52 central point puts the bearing, just the equal fixed connection of one side right-hand member that mounting panel 5 kept away from each other stabilizes trapezoidal plate 53, the fixed connection motor platform 2 of stabilizing trapezoidal plate 53 lower extreme, the effect of stabilizing block 3 is stable carries out the position definition with output shaft and vertical transmission shaft 31, and the output shaft can mesh the gear of connecting vertical transmission shaft 31 lower extreme at the in-process that drives gear rotation like this, ensures that whole turning force transmission is more stable, and the device setting is more reasonable.
Further, the upper end fixed connection of small-size rectangular frame 12 rotates mount table 121, the central point of rotation mount table 121 puts fixed connection and rotates bearing frame 122, the inboard bearing of rotation bearing frame 122 is connected and is rotated main shaft 123, the fixed connection gear wheel 33 in rotation main shaft 123 upper end, main motor 21 begins to work, drive the output shaft and rotate, the output shaft rotates and drives its left side gear wheel rotation, the gear wheel drives the meshing gear wheel that is meshed with it and rotates, then make vertical transmission shaft 31 rotate, vertical transmission shaft 31 makes pinion 32 begin to rotate, pinion 32 drives and rotates with its meshing connection's gear wheel 33, gear wheel 33 lower extreme fixed connection rotates main shaft 123, rotation main shaft 123 lower extreme bearing connection rotates bearing frame 122, ensure that gear wheel 33 is more stable in the rotation in-process, gear wheel 33 rotates stably and makes the torsion of winding wire more accurate.
Further, four identical fixture blocks 331 are evenly arranged on the upper end surface of the large gear 33, a layer of rubber layer is paved on the surface of the fixture blocks 331 facing the circle center of the large gear 33, a groove 332 is formed in the lower end of the fixture blocks 331, the groove 332 is formed in the upper surface of the large gear 33, the lower end of the fixture blocks 331 is located in the groove 332 and is movably connected with the large gear 33, the fixture blocks 331 are used for limiting the torsion direction of a stator winding installed on the large gear, the direction of the stator winding needs to be twisted, the fixture blocks 331 in the direction only need to be placed in the groove 332, the effect of assisting in limiting is achieved, the fact that the torsion direction is consistent every time a worker twists winding wires is guaranteed, and the precision can be higher is achieved.
Further, the height of the clamping block 331 is greater than that of the winding wire fixing block 34, and the clamping block 331 just clamps the outer edge of the winding wire fixing block 34 when being erected, so that the stator winding installed on the clamping block 331 can be limited in torsion angle, and the winding wire fixing block is simple in structure and low in cost.
Furthermore, the diameter of the auxiliary torsion platform 4 is the same as that of the winding wire fixing block 34, the auxiliary torsion platform 4 is a round thick glass block, the auxiliary torsion platform 4 is a stressed pressing plate placed at the upper end of the stator winding by a worker, the torsion directions of all winding groups can be ensured to be consistent, the torsion angles are consistent, and the transparent glass is more convenient to observe.
The working process comprises the following steps: firstly, two clamping blocks 331 are erected, then the lower ends of winding wires protruding from the lower ends of stator windings are clamped into winding wire fixing blocks 34, a main motor 21 is started, the main motor 21 transmits force to a vertical transmission shaft 31 through an output shaft, the vertical transmission shaft 31 drives a pinion 32 to rotate, the pinion 32 drives a large gear 33 in meshed connection with the pinion 32 to rotate, a worker places an auxiliary torsion platform 4 at the upper ends of the stator winding wires, downward applies a downward pressure, and the upper ends and the lower ends of the stator winding wires are simultaneously twisted along with the rotation of the large gear 33, so that the stator winding wire is simple, efficient and convenient to install;
The clamping block 331 is capable of affecting normal movement of the winding wire fixing block 34 in the adjusting process, so that four evenly distributed mounting holes are formed in the winding wire fixing block 34, the winding wire fixing block 34 is fixed on the large gear 33 in a threaded mode, if the clamping blocks 331 at different positions are required to be adjusted to be erected, the winding wire fixing block 34 can be detached and then reinstalled, the step is slightly complicated, but in actual production, a batch of stator windings can be twisted, frequent replacement of the erected clamping block 331 is not required, the cost is low, the principle is simple, and in addition, the twisting of the winding wires produced in the above way is synchronous, and the twisting accuracy is higher.
In the description of the present utility model, it should be understood that the directions or positional relationships indicated by the terms "front and rear", "left and right", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of description and simplification of the description, and do not indicate or imply that the apparatus or component in question must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the utility model.
Of course, in this disclosure, those skilled in the art will understand that the term "a" or "an" is to be interpreted as "at least one" or "one or more," i.e., in one embodiment, the number of elements may be one, and in another embodiment, the number of elements may be multiple, and the term "a" is not to be construed as limiting the number.
The foregoing is merely a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any changes or substitutions easily conceivable by those skilled in the art under the technical teaching of the present utility model should be included in the scope of the present utility model. Therefore, the protection scope of the present utility model should be subject to the protection scope of the claims.
Claims (6)
1. A flat wire motor winding torsion device is characterized in that: comprising
The motor comprises a rectangular frame (1), four supporting legs (11) are arranged at the lower end of the rectangular frame (1), the upper end of the central position of the rectangular frame (1) is fixedly connected with a motor table (2), the left side of the central position of the rectangular frame (1) is fixedly connected with a small rectangular frame (12), the right side of the upper end of the motor table (2) is fixedly connected with a main motor (21), an output shaft is arranged on the left side of the main motor (21), the output shaft penetrates through a stabilizing block (3), and the left side end of the output shaft is fixedly connected with a gear;
The stabilizing block (3), stabilizing block (3) upper end central point puts and is equipped with vertical transmission shaft (31), vertical transmission shaft (31) upper end fixed connection pinion (32), and vertical transmission shaft (31) lower extreme is equipped with the meshing gear, the gear of output shaft left side end is connected in meshing gear meshing, gear wheel (33) are connected in meshing of pinion (32) left side, gear wheel (33) upper end is equipped with winding wire fixed block (34), winding wire (35) are connected to winding wire fixed block (34) inboard, and winding wire fixed block (34) upper end is equipped with supplementary torsion platform (4).
2. The flat wire motor winding torsion device according to claim 1, wherein the stabilizing block (3) comprises a mounting plate (5) placed front and back, the mounting plate (5) is fixedly connected with a stabilizing bearing seat (51) on the right side of one end, the center position bearing of the stabilizing bearing seat (51) is connected with an output shaft, the mounting plate (5) is fixedly connected with a second bearing seat (52) on the upper side of one end, the center position bearing of the second bearing seat (52) is connected with a vertical transmission shaft (31), the right end on the right side of one side, where the mounting plate (5) is far away from each other, is fixedly connected with a stable trapezoid plate (53), and the lower end of the stable trapezoid plate (53) is fixedly connected with a motor table (2).
3. The flat wire motor winding torsion device according to claim 1, wherein the upper end of the small rectangular frame (12) is fixedly connected with a rotary mounting table (121), the central position of the upper end of the rotary mounting table (121) is fixedly connected with a rotary bearing seat (122), the inner bearing of the rotary bearing seat (122) is connected with a rotary main shaft (123), and the upper end of the rotary main shaft (123) is fixedly connected with a large gear (33).
4. The flat wire motor winding torsion device according to claim 1, wherein four identical clamping blocks (331) are uniformly arranged on the surface of the upper end of the large gear (33), a rubber layer is laid on the surface of the clamping block (331) facing the center of the large gear (33), a groove (332) is formed in the lower end of the clamping block (331), the groove (332) is formed in the upper surface of the large gear (33), and the lower end of the clamping block (331) is located in the groove (332) and is movably connected with the large gear (33).
5. The flat wire motor winding twisting device according to claim 4, wherein the height of the clamping block (331) is larger than the height of the winding wire fixing block (34), and the clamping block (331) just clamps the outer side edge of the winding wire fixing block (34) when being erected.
6. A flat wire motor winding twisting device according to claim 1, characterized in that the auxiliary twisting platform (4) has the same diameter as the winding wire fixing block (34), and that the auxiliary twisting platform (4) is a piece of round thick glass.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323096234.4U CN221081110U (en) | 2023-11-16 | 2023-11-16 | Flat wire motor winding torsion device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323096234.4U CN221081110U (en) | 2023-11-16 | 2023-11-16 | Flat wire motor winding torsion device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221081110U true CN221081110U (en) | 2024-06-04 |
Family
ID=91262125
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323096234.4U Active CN221081110U (en) | 2023-11-16 | 2023-11-16 | Flat wire motor winding torsion device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221081110U (en) |
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2023
- 2023-11-16 CN CN202323096234.4U patent/CN221081110U/en active Active
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