CN221080585U

CN221080585U - Nonstandard commutator capable of accelerating assembly speed

Info

Publication number: CN221080585U
Application number: CN202322827402.6U
Authority: CN
Inventors: 王开庭; 黎华
Original assignee: Zhejiang Xinghai Reducer Co ltd
Current assignee: Zhejiang Xinghai Reducer Co ltd
Priority date: 2023-10-21
Filing date: 2023-10-21
Publication date: 2024-06-04
Anticipated expiration: 2033-10-21

Abstract

The utility model discloses a nonstandard commutator capable of accelerating assembly speed, which comprises a base, wherein a shell is arranged at the top of the base, four grooves are formed in the top of the base, limit grooves are formed in one ends of two sides of an inner cavity of each groove, clamping blocks are slidably arranged in the inner cavities of the grooves, and sliding blocks which are slidably arranged in the inner cavities of the limit grooves are rotatably arranged on two sides of each clamping block.

Description

Nonstandard commutator capable of accelerating assembly speed

Technical Field

The utility model relates to the technical field of commutators, in particular to a nonstandard commutator capable of accelerating assembly speed.

Background

The industry production field enterprise needs to use a large amount of standard products such as speed reducer and commutator, and these standard products such as speed reducer, commutator can have some quality problems, need detect it, and general detection means is to disassemble the machine and inspect, after the inspection is accomplished, assemble it well again, traditional commutator structure is when aligning the part at the in-process of equipment, the screw is difficult to control on same axis, even realized aligning, in the in-process of taking other parts, two parts that align also are movable dislocation easily, cause the user to align once more, then just can take the part again and connect the assembly, this process spends time long, the user need to operate same work action repeatedly, the packaging efficiency of commutator has been reduced, the use of giving the user causes inconvenience.

The present utility model has been made in view of the above problems.

Disclosure of Invention

The utility model provides a nonstandard commutator capable of accelerating assembly speed, and solves the problems in the use process in the prior art.

The technical scheme of the utility model is realized as follows: the utility model provides a can accelerate nonstandard commutator of assembly speed, includes the base, the top of base is provided with the casing, four flutings have been seted up at the top of base, the spacing groove has all been seted up to the one end of fluting inner chamber both sides, grooved inner chamber slidable mounting has the fixture block, the both sides of fixture block are all rotated and are installed at spacing groove inner chamber gliding slider, one side fixed mounting of spacing groove inner chamber has the slider, the slider slides at the surface of limiting plate, one side fixedly connected with spring of slider, one end fixed connection that the slider was kept away from to the spring is on the limiting plate.

The nonstandard commutator for improving the assembly speed disclosed by the utility model is further provided with: the top of slider is seted up flutedly, one side of recess inner chamber rotates and installs spacing fastener, spacing fastener's bottom fixedly connected with spring two, the one end fixed connection that spacing fastener was kept away from to spring two is on the inner wall of slider.

The nonstandard commutator for improving the assembly speed disclosed by the utility model is further provided with: the left side of casing one side runs through and is provided with the plug screw, the front side of casing runs through and is provided with the oil pointer.

The nonstandard commutator for improving the assembly speed disclosed by the utility model is further provided with: the front side of the shell is provided with a ventilation cap in a penetrating way, one side of the ventilation cap is provided with an air hole, and the air hole is communicated with the inner cavity of the shell.

The nonstandard commutator for improving the assembly speed disclosed by the utility model is further provided with: the top demountable installation of casing has the axostylus axostyle one, and the one end fixed mounting that axostylus axostyle one is located the casing inner chamber has left-hand gear one, and oil seal two has been cup jointed on the surface of axostylus axostyle one, and lock nut has been cup jointed on the surface of axostylus axostyle one, and antifriction bearing two has been cup jointed near the one end of left-hand gear one on the surface of axostylus axostyle one.

The nonstandard commutator for improving the assembly speed disclosed by the utility model is further provided with: the bottom of the inner cavity of the base is rotatably provided with a second shaft rod, one end of the second shaft rod, which is positioned in the inner cavity of the shell, is fixedly provided with a second left-hand gear, the second shaft rod is rotatably arranged in the base through a first rolling bearing, and the second shaft rod is in sealing connection with the inner wall of the base through a first oil seal.

The nonstandard commutator for improving the assembly speed disclosed by the utility model is further provided with: the rear side of the shell is detachably provided with a third shaft lever, one end of the third shaft lever, which is positioned in the inner cavity of the shell, is fixedly provided with a right-hand gear, and the right-hand gear is meshed with the first left-hand gear and the second left-hand gear.

In summary, the beneficial effects of the utility model are as follows:

1. According to the utility model, the structure that the commutator housing can be aligned on the base is designed on the commutator base, when a user assembles the housing and the base, the housing and the base can be quickly matched together, errors existing at the edges of the housing and the base are reduced, screw holes on the two components are always kept in an aligned state, dislocation can not easily occur, the user can quickly insert and screw bolts, subsequent adjustment is not needed, assembly time is saved, the assembly efficiency of the commutator is improved, and convenience is provided for the assembly work of the user.

2. According to the utility model, through the arrangement of the groove, the limiting clamping piece and the spring II, the sliding block is driven to slide in the inner cavity of the limiting groove when the clamping block moves, meanwhile, the sliding block also slides on the surface of the limiting plate, the limiting clamping piece moves along with the sliding block, one end of the limiting clamping piece, which faces the limiting plate, is clamped on the limiting plate, when the limiting clamping piece moves, the end part of the limiting clamping piece moves out of the concave part of the limiting plate, meanwhile, the limiting clamping piece moves in the inner cavity of the groove, the corresponding adapting action is carried out, the spring II is stretched, and when the end part of the limiting clamping piece moves to the next concave part on the limiting plate, the limiting clamping piece is pulled back to reset under the action of the spring II, then the end part of the limiting clamping piece is clamped into the concave part at the current position on the limiting plate again, temporary positioning is realized, and as the clamping block continues to be moved, the end part of the limiting clamping piece moves out of the current concave part again, and is clamped into the next concave part again, and the clamping piece reciprocates until the using requirement is met.

3. According to the utility model, through the arrangement of the screw plug and the oil indicator, the screw plug is used for plugging the oil hole, preventing oil leakage, and simultaneously discharging or adding oil at the position, particularly according to actual conditions, so that convenience and quickness can be provided for maintenance work of a user.

4. According to the utility model, through the arrangement of the ventilation cap, the ventilation cap is provided with the air hole which is communicated with the inside of the commutator, so that the air pressure in the commutator can be released according to the working requirement or the air can be supplied to the inside of the commutator when the commutator is required, and the ventilation cap is particularly used according to the actual use requirement.

5. According to the utility model, through the arrangement of the left-handed gear I, the lock nut and the oil seal II, the outer side of the shaft lever I is provided with the shell, the shaft lever I is rotationally connected with the shell through the rolling bearing II, the shell is detachably arranged on the shell, normal operation of the shaft lever I is ensured, the lock nut is used for locking the shaft lever I, and is used for suspending rotation of the shaft lever I according to the operation requirement in actual operation, so that the actual operation requirement is met, the oil seal II is used for sealing a gap between the shaft lever I and the corresponding shell, and the tightness of the commutator in operation is ensured.

6. According to the utility model, through the arrangement of the left-handed gear II and the oil seal I, the left-handed gear II is used for transmitting power in a left-handed manner, and the change and adjustment of the power transmission direction are realized, so that the actual use requirement is met, the oil seal I is used for sealing a gap at the position, and the oil seepage is placed, so that the tightness of the commutator is ensured.

7. According to the utility model, through the arrangement of the right-hand gear, the right-hand gear is used as a component for transmitting right-hand power, and is meshed with the first left-hand gear and the second left-hand gear, so that power transmission work to the right side of the machine can be realized in the actual use process, and convenience is provided for the work of a user.

Drawings

In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.

FIG. 1 is a schematic plan view of the present utility model;

FIG. 2 is a schematic cross-sectional view of a planar structure of the present utility model;

FIG. 3 is a schematic perspective view of the present utility model;

FIG. 4 is an exploded perspective view of the present utility model;

FIG. 5 is a schematic view of a partial perspective structure of the present utility model;

FIG. 6 is a perspective view of the assembly of the cartridge;

fig. 7 is an enlarged schematic view of a partial structure of fig. 6 a.

In the figure: 1. the device comprises a base, a2, a shell, a3, a slotting, a 4, a limit groove, a 5, a clamping block, a 6, a sliding block, a 7, a limit plate, a 8, a first spring, a 9, a groove, a 10, a limit clamping piece, a 11, a second spring, a 12, a screw plug, a 13, an oil mark, a 14, a ventilation cap, a 15, a first left-handed gear, a 16, a second left-handed gear, a 17, a right-handed gear, a 18, a first rolling bearing, a 19, a second rolling bearing, a 20, a first oil seal, a21, a locking nut, a22 and a second oil seal.

Detailed Description

The technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to fig. 1 to 7 of the embodiments of the present utility model, and it is obvious that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Examples

The utility model provides a can accelerate nonstandard commutator of assembly speed, includes base 1, the top of base 1 is provided with casing 2, four flutings 3 have been seted up at the top of base 1, spacing groove 4 has all been seted up to the one end of fluting 3 inner chamber both sides, the inner chamber slidable mounting of fluting 3 has fixture block 5, the both sides of fixture block 5 are all rotated and are installed at the gliding slider 6 of spacing groove 4 inner chamber, one side fixed mounting in spacing groove 4 inner chamber has slider 6, slider 6 slides at the surface of limiting plate 7, one side fixedly connected with spring 8 of slider 6, one end fixed connection that slider 6 was kept away from to spring 8 is on limiting plate 7.

The specific use process is as follows: firstly, the base 1 is placed by a user, after the base 1 is placed stably, the shell 2 is lifted up and is butted to the base 1, the shell 2 is placed above the base 1, at this time, four clamping blocks 5 on the base 1 are respectively moved to the outer side of the base 1, so that the base 1 is provided with enough positions to place the shell 2, and the four clamping blocks 5 are respectively oriented to four directions, so that the shell 2 can be clamped from four different directions, the clamping blocks 5 are in an inverted L shape, in the installation process, the transverse edges of the clamping blocks 5 can be clamped at the edge of the shell 2, thereby positioning the shell 2 on the base 1, because the four clamping blocks 5 are arranged in four different directions, the shell 2 can be limited to move in any direction, and meanwhile, the shell 2 can be limited to move vertically, so that a screw hole on the shell 2 and a screw hole on the base 1 can be accurately butted together, a user releases hands, the shell 2 cannot easily move in a dislocation manner with the base 1 and always keeps an accurately butted state with the base 1, hands of the user can be liberated, the user can take out connecting parts and other matched parts, and the connecting parts are matched together and then inserted into assembly holes on the base 1 and the shell 2 to connect and fix the base 1 and the shell 2 together, so that the assembly of the base 1 and the shell 2 is completed, because the shell 2 and the base 1 can be aligned together all the time without multiple adjustment, a great amount of time can be saved, the assembly speed of the commutator can be accelerated, the assembly efficiency of the commutator is improved, convenience is provided for the assembly work of a user, and the explanation is needed that when the user adjusts and moves the clamping block 5, the clamping block 5 slides outwards in the inner cavity of the slot 3, the two sliding blocks 6 are simultaneously driven to slide in the corresponding two limiting grooves 4, the sliding blocks 6 also stretch the first spring 8 while moving, and meanwhile, the sliding blocks 6 slide on the surface of the limiting plate 7, so the sliding blocks 6 can be limited under the action of the limiting plate 7, thereby ensuring the stability of the sliding blocks 6 during sliding, when the shell 2 is positioned on the base 1, under the action of the first springs 8, the two sliding blocks 6 are pulled back and reset, and then the clamping blocks 5 are pulled back, so that the clamping blocks 5 are clamped on the shell 2, the positioning of the shell 2 is realized, convenience is brought to the assembly work of a user, when the sliding blocks 6 move on the limiting plates 7, the limiting clamping pieces 10 move along with the sliding blocks 6, one ends of the limiting clamping pieces 10, facing the limiting plates 7, are clamped on the limiting plates 7, when the limiting clamping pieces 10 move, the end parts of the limiting clamping pieces 10 move out from the concave parts of the limiting plates 7, meanwhile, the limiting clamping pieces 10 move in the inner cavities of the grooves 9, and corresponding adapting actions are performed, simultaneously, the second spring 11 is also stretched, when the end part of the limiting clamping piece 10 moves to the next concave position on the limiting plate 7, the limiting clamping piece 10 is pulled back and reset under the action of the second spring 11, then the end part of the limiting clamping piece 10 is clamped into the concave position of the current position on the limiting plate 7 again, so as to realize temporary positioning of the clamping block 5, and along with the continuous movement of the clamping block 5, the end part of the limiting clamping piece 10 is moved out of the current concave position again and then clamped into the next concave position again, and is reciprocated until the use requirement is met, so that the temporary positioning of the hundred clamping blocks 5 can be realized, convenience is provided for the assembly work of users, it should be noted that other components on the commutator can adopt the above assembly mode and structural design according to actual requirements, and the assembly requirements of users are met.

Therefore, the structure that the commutator housing can be aligned on the base is designed on the commutator base, when a user assembles the housing and the base, the housing and the base can be quickly matched together, errors existing at the edges of the housing and the base are reduced, screw holes on the two components are always kept in an aligned state, dislocation can not easily occur, the user can quickly insert and screw bolts, subsequent adjustment is not needed, assembly time is saved, the assembly efficiency of the commutator is improved, and convenience is provided for the assembly work of the user.

The top of slider 6 has seted up recess 9, one side of recess 9 inner chamber rotates installs spacing fastener 10, the bottom fixedly connected with spring two 11 of spacing fastener 10, the one end fixed connection that spacing fastener 10 was kept away from to spring two 11 is on the inner wall of slider 6.

Specifically, the setting of recess 9, spacing fastener 10 and spring two 11, can drive slider 6 and slide at the inner chamber of spacing groove 4 when fixture block 5 removes, slider 6 still can slide on the surface of limiting plate 7 simultaneously, and spacing fastener 10 then can follow slider 6 and remove, and the one end of spacing fastener 10 towards limiting plate 7 is the joint on limiting plate 7, when spacing fastener 10 removes, the tip of spacing fastener 10 can be shifted out from the recess of limiting plate 7, simultaneously spacing fastener 10 can be at the inner chamber activity of recess 9, corresponding adaptation action has been made, also can tensile spring two 11 simultaneously, and when the tip of spacing fastener 10 moves to the next recess on limiting plate 7, under the effect of spring two 11, can pull back spacing fastener 10 and reset, then spacing fastener 10's tip can block into the recess of current position on the limiting plate 7 again, realize temporarily the location to fixture block 5, and along with fixture block 5 can follow the tip of spacing fastener 10 again and follow current recess again, then shift out one again and go into the recess again, so in the reciprocating requirement is satisfied.

The left side of one side of the shell 2 is provided with a screw plug 12 in a penetrating way, and the front side of the shell 2 is provided with an oil level gauge 13 in a penetrating way.

Specifically, the setting of plug screw 12 and oil pointer 13, plug screw 12 is used for the shutoff oilhole, prevents that fluid from revealing, also can be in this position oil drain or refuel simultaneously, and specifically according to actual conditions, so can provide convenience for user's maintenance work.

The front side of the shell 2 is provided with a ventilation cap 14 in a penetrating way, one side of the ventilation cap 14 is provided with an air hole, and the air hole is communicated with the inner cavity of the shell 2.

Specifically, the ventilation cap 14 is provided with air holes, and the air holes are communicated with the inside of the commutator, so that air pressure in the commutator can be released according to working requirements when needed, or air can be supplied to the inside of the commutator, and the ventilation cap 14 is particularly used according to actual use requirements.

The top demountable installation of casing 2 has the axostylus axostyle one, and the one end fixed mounting that axostylus axostyle one is located casing 2 inner chamber has left-hand gear one 15, and the oil blanket two 22 have been cup jointed on the surface of axostylus axostyle one, and lock nut 21 has been cup jointed on the surface of axostylus axostyle one, and antifriction bearing two 19 have been cup jointed near the one end of left-hand gear one 15 on the surface of axostylus axostyle one.

Specifically, the shell is installed in the setting of left-hand gear one 15, lock nut 21 and oil blanket two 22, and the shell is rotated with this shell through antifriction bearing two 19 to the axostylus axostyle one, and this shell detachable installs on casing 2, guarantees the normal work of axostylus axostyle one, and lock nut 21 is used for locking axostylus axostyle one for in actual work, according to the rotation of work demand pause axostylus axostyle one, thereby satisfy actual work demand, oil seal two 22 are used for sealing the gap between axostylus axostyle one and the corresponding shell, guarantee the leakproofness of commutator during operation.

The bottom of the inner cavity of the base 1 is rotatably provided with a second shaft lever, one end of the second shaft lever, which is positioned in the inner cavity of the shell 2, is fixedly provided with a second left-hand gear 16, the second shaft lever is rotatably arranged in the base 1 through a first rolling bearing 18, and the second shaft lever is in sealing connection with the inner wall of the base 1 through a first oil seal 20.

Specifically, the arrangement of the left-handed gear II 16 and the oil seal I20, the left-handed gear II 16 is used for transmitting power in a left-handed mode, and the change and adjustment of the power transmission direction are realized, so that the actual use requirements are met, the oil seal I20 is used for sealing a gap at the position, oil seepage is placed, and the tightness of the commutator is guaranteed.

The rear side of the shell 2 is detachably provided with a third shaft lever, one end of the third shaft lever, which is positioned in the inner cavity of the shell 2, is fixedly provided with a right-hand gear 17, and the right-hand gear 17 is meshed with the first left-hand gear 15 and the second left-hand gear 16. Specifically, the right-hand gear 17 is arranged, the right-hand gear 17 is used as a right-side power transmission component, and is meshed with the first left-hand gear 15 and the second left-hand gear 16, so that in the actual use process, the power transmission work to the right side of the machine can be realized, and convenience is provided for the work of a user.

It should be noted that, the functions to be realized by each hardware in the present utility model are supported by a large number of mature technologies, which belongs to the prior art, and the essence of the present utility model is to optimally combine the existing hardware and the connection mode thereof for specific application occasions, so as to meet the adaptation requirements of the specific application occasions and solve the problems (not related to the improvement of the internal software of the hardware) presented in the background art.

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.

Claims

1. The utility model provides a can accelerate nonstandard commutator of assembly rate, includes base (1), its characterized in that: the utility model discloses a base, including base (1), recess (3), clamping block (5), slider (6) are installed in recess (4) inner chamber gliding, one side fixed mounting in recess (4) inner chamber has slider (6), slider (6) slide on the surface of limiting plate (7), one side fixedly connected with spring (8) of slider (6), one end fixed connection on limiting plate (7) is kept away from to spring (8).

2. The nonstandard commutator capable of increasing assembly speed according to claim 1, wherein: the top of slider (6) is seted up flutedly (9), one side of recess (9) inner chamber rotates and installs spacing fastener (10), the bottom fixedly connected with spring two (11) of spacing fastener (10), the one end fixed connection that spacing fastener (10) was kept away from to spring two (11) is on the inner wall of slider (6).

3. A non-standard commutator for increasing assembly speed according to claim 2, wherein: a screw plug (12) is arranged on the left side of one side of the shell (2) in a penetrating mode, and an oil level gauge (13) is arranged on the front side of the shell (2) in a penetrating mode.

4. A non-standard commutator for increasing assembly speed according to claim 3, wherein: the front side of the shell (2) is provided with a ventilation cap (14) in a penetrating way, one side of the ventilation cap (14) is provided with an air hole, and the air hole is communicated with the inner cavity of the shell (2).

5. The nonstandard commutator capable of increasing assembly speed according to claim 4, wherein: the top demountable installation of casing (2) has axostylus axostyle one, and axostylus axostyle one is located the one end fixed mounting of casing (2) inner chamber and has revolved gear one (15), and oil blanket two (22) have been cup jointed on the surface of axostylus axostyle one, and lock nut (21) have been cup jointed on the surface of axostylus axostyle one, and antifriction bearing two (19) have been cup jointed near the one end of revolved gear one (15) on the surface of axostylus axostyle one.

6. The nonstandard commutator capable of increasing assembly speed according to claim 5, wherein: the bottom of the inner cavity of the base (1) is rotatably provided with a second shaft rod, one end of the second shaft rod, which is positioned in the inner cavity of the shell (2), is fixedly provided with a second left-hand gear (16), the second shaft rod is rotatably arranged in the base (1) through a first rolling bearing (18), and the second shaft rod is in sealing connection with the inner wall of the base (1) through a first oil seal (20).

7. The nonstandard commutator capable of increasing assembly speed according to claim 6, wherein: the rear side of the shell (2) is detachably provided with a third shaft lever, one end of the third shaft lever, which is positioned in the inner cavity of the shell (2), is fixedly provided with a right-hand gear (17), and the right-hand gear (17) is meshed with the first left-hand gear (15) and the second left-hand gear (16).