CN221066689U

CN221066689U - Integrated perlite insulation board autoclaved curing device

Info

Publication number: CN221066689U
Application number: CN202322726792.8U
Authority: CN
Inventors: 刘奇; 丁光伟; 余雪华
Original assignee: Xinyang City Shangtianti Yihe Mineral Product Resources Development Co ltd
Current assignee: Xinyang City Shangtianti Yihe Mineral Product Resources Development Co ltd
Priority date: 2023-10-11
Filing date: 2023-10-11
Publication date: 2024-06-04
Anticipated expiration: 2033-10-11

Abstract

The utility model discloses an integrated autoclaved perlite insulation board curing device which comprises a curing box, a conveyor and a placing support, wherein reserved areas for the conveyor to penetrate are formed in the front end and the rear end of the curing box, a conveyor belt for the placing support to convey is arranged in the middle of the conveyor, and the conveyor is driven by a motor; the upper end of the conveying belt is coated with a plurality of profile lines for placing the placing brackets, the middle part of each placing bracket is provided with a groove for placing the perlite insulation board, the lower end of the groove is communicated with a transversely-arranged material taking groove, and the inside of the material taking groove is provided with a transversely-movable material taking wedge block; the middle part of the maintenance box is fixedly provided with a heat insulation board for installing a heating pipe, and the upper end of the heat insulation board is communicated with an air supply assembly; according to the utility model, after the material taking wedge block is abutted against the material taking groove, the wedge block is abutted against the lower end of the perlite insulation board, so that the perlite insulation board is ejected out of the groove, and then the taking is facilitated.

Description

Integrated perlite insulation board autoclaved curing device

Technical Field

The utility model relates to the technical field of heat-insulating board maintenance devices and equipment, in particular to an integrated perlite heat-insulating board autoclaved maintenance device.

Background

The integral perlite insulation board is mainly made of expanded perlite, has the energy-saving, heat-insulating and fireproof capabilities, and needs to be autoclaved at high temperature of 1000-1300 ℃ during processing, and the volume of the integral perlite insulation board is quickly expanded by 4-30 times, so that the integral perlite insulation board is generally called expanded perlite, has no strength when being just pressed out, and needs to be sent into a curing kiln for hot air drying and curing, and is taken out after curing for further processing;

In the prior art, the thermal insulation board is usually received by the tray and then is placed on the conveying chain, the tray is conveyed into the curing device for curing by the conveying chain, most of the upper ends of the existing curing trays are provided with grooves, the groove-shaped curing trays can limit the expanded perlite thermal insulation board, but when the expanded perlite thermal insulation board is placed, the bottoms of the expanded perlite thermal insulation boards extend to the inside of the grooves, so that when the expanded perlite thermal insulation board is taken out, even if the expanded perlite thermal insulation board is partially positioned above the grooves, the expanded perlite thermal insulation board is supported by the clamping friction force between the hands and the side walls of the expanded perlite thermal insulation board, the difficulty is high, the inconvenience is caused when the tray is taken out, and in the process of conveying the tray by the chain, the condition that the tray deviates from a drying area of curing equipment exists, and the condition leads to the condition that the drying curing is required to have poor effect is provided, so that the integrated perlite thermal insulation board autoclaved curing device is provided to solve the problems in the prior art.

Disclosure of utility model

The utility model aims to provide an integrated perlite insulation board autoclaved curing device, which solves the problems that in the prior art, an insulation board is always received by a tray, then the tray is placed on a conveying chain, the tray is conveyed into the curing device for curing by the conveying chain, most of the upper ends of the existing curing trays are provided with grooves, the groove-shaped curing trays can limit the expanded perlite insulation board, but when the expanded perlite insulation board is placed, the bottoms of the groove-shaped curing trays extend to the inside of the grooves, and when the expanded perlite insulation board is taken out, even if the existing part of the expanded perlite insulation board is positioned above the grooves, the expanded perlite insulation board is supported by the clamping friction force between the hand part and the side wall of the expanded perlite insulation board, the difficulty is high, the taking out is inconvenient, and in the process of conveying the tray by the chain, the condition that the tray deviates from the drying area of curing equipment exists, and the condition causes the condition that the drying curing effect is poor.

In order to achieve the purpose of the utility model, the utility model is realized by the following technical scheme: the integrated autoclaved perlite insulation board curing device comprises a curing box, a conveyor and a placing support, wherein reserved areas for the conveyor to penetrate are formed in the front end and the rear end of the curing box, a conveyor belt for the placing support to convey is arranged in the middle of the conveyor, and the conveyor is driven by a motor;

The upper end of the conveying belt is coated with a plurality of profile lines for placing the placing brackets, the middle part of each placing bracket is provided with a groove for placing the perlite insulation board, the lower end of the groove is communicated with a transversely-arranged material taking groove, and the inside of the material taking groove is provided with a transversely-movable material taking wedge block;

The middle part of the maintenance box is fixedly provided with a heat insulation board for installing a heating pipe, the upper end of the heat insulation board is communicated with an air supply assembly, and the lower end of the heat insulation board is provided with a drying port for drying and maintaining the perlite heat insulation board;

The middle part both sides of curing case all are fixed with counterpoint subassembly, are fixed with control panel at one side outer wall of curing case.

The further improvement is that: the inside of heat insulating board has offered the reservation chamber that supplies a plurality of heating pipes to install, is fixed with two aviation baffles in the lower extreme of heat insulating board, and the aviation baffle is located the below both sides of dry mouth.

The further improvement is that: the back of heat insulating board is through branch fixed mounting having thermal-insulated box, at thermal-insulated box's internally mounted infrared temperature sensor, and infrared temperature sensor's measuring end aims at the surface to the pearlite heated board.

The further improvement is that: the air supply assembly comprises a conveying pipe, a fan and a dust filtering box, wherein the upper end of the conveying pipe penetrates through the curing box and is communicated with the fan at the upper end of the curing box, the dust filtering box is communicated with the negative pressure end of the fan through a pipeline, an air inlet is formed in the other side wall of the dust filtering box, an installation groove for fixing an inserting plate is formed in the upper end of the dust filtering box, dust filtering plates are distributed at equal intervals at the lower end of the inserting plate, and the lower end of each dust filtering plate is mutually abutted to the inner bottom end of the dust filtering box.

The further improvement is that: the utility model discloses a drive rod, including support, guide post, drive rod, heat-resisting silica gel, support, guide post, support's both sides have been seted up and have been supplied telescopic preformed hole of drive rod, and the one end of drive rod is fixed with the lateral wall of getting the material wedge, the guide way that supplies the guide rod to run through has been seted up at the middle part of drive rod, and guide post fixed mounting is in the middle part of preformed hole, the outside cover of holding of drive rod is equipped with heat-resisting silica gel.

The further improvement is that: a plurality of auxiliary holes are formed in the surface of the upper end of the placing support at equal intervals, the other ends of the auxiliary holes are communicated with the side parts of the grooves, and rubber anti-slip pads are fixed on two sides of the bottom of the placing support.

The further improvement is that: the alignment assembly comprises a guide plate, alignment wheels and an installation sleeve, wherein the outer shape of the guide plate is 匚 -shaped structural design, a plurality of alignment wheel installation groove bodies are formed in the middle of one side of the guide plate, the alignment wheels are used for supporting and guiding placement, two connecting rods are fixedly installed on the other side of the guide plate, loop bars are sleeved outside each connecting rod, and the loop bars are fixedly installed on the inner side wall of the curing box through screws.

The further improvement is that: the upper end and the lower end of the loop bar are respectively provided with a moving groove for the screw rod to transversely move, the two screw rods are respectively arranged at the upper end and the lower end of the connecting rod, and the upper end of each screw rod is connected with a fixing cap in a threaded manner.

In order to facilitate the workers to take the maintained perlite insulation board out of the groove, after the material taking wedge block is designed to be abutted against the material taking groove, the lower end of the wedge block abutted against the perlite insulation board is enabled to be ejected out of the groove, then the perlite insulation board is facilitated to be taken, and an alignment wheel in an alignment assembly is utilized to be abutted against the lateral direction of a placing support, so that the placing support is guided under the condition that the conveyor conveys the placing support is not influenced, and the placing support is enabled to enter a curing box and then to be located below a drying port, and therefore a good drying and curing effect is obtained;

The multiple auxiliary holes are utilized, so that a part of drying air flow with high temperature can enter the auxiliary holes and then is transmitted to the side part of the perlite insulation board, and the drying and curing efficiency is improved.

Drawings

Fig. 1 is a schematic view of a front view in cross section.

FIG. 2 is a schematic diagram of the structure of the combined parts of the placement tray and the perlite insulation board of the present utility model.

FIG. 3 is a schematic cross-sectional view of a mounting bracket according to the present utility model.

Fig. 4 is a schematic diagram of a part a enlarged in fig. 1.

Fig. 5 is a schematic view of the combined parts of the loop bar, the connecting bar, the guide plate and the connecting bar of the present utility model.

FIG. 6 is a schematic view of the combined parts of the curing box, view window and conveyor of the present utility model.

Reference numerals: 1. the device comprises a curing box, 2, a conveyor, 3, a conveyor belt, 4, a motor, 5, a groove, 6, a placing support, 7, a profile line, 8, a material taking groove, 9, a material taking wedge block, 10, a heating pipe, 11, a heat insulation plate, 12, a drying port, 13, a control panel, 14, an air deflector, 15, a heat insulation box, 16, an infrared temperature sensor, 17, a conveying pipe, 18, a fan, 19, a dust filtering box, 20, an inserting plate, 21, a dust filtering plate, 22, a driving rod, 23, a guide rod, 24, a guide groove, 25, heat-resistant silica gel, 26, an auxiliary hole, 27, a rubber anti-skid pad, 28, a guide plate, 29, an alignment wheel, 30, a connecting rod, 31, a loop bar, 32, a screw, 33, a fixing cap, 34 and a transparent window.

Detailed Description

The present utility model will be further described in detail with reference to the following examples, which are only for the purpose of illustrating the utility model and are not to be construed as limiting the scope of the utility model.

Embodiment one: according to the embodiment shown in fig. 1-5, the autoclaved curing device for the integrated perlite insulation board comprises a curing box 1, a conveyor 2 and a placing support 6, wherein reserved areas for the conveyor 2 to penetrate are formed in the front end and the rear end of the curing box 1, a conveyor belt 3 for the placing support 6 to convey is arranged in the middle of the conveyor 2, and the conveyor 2 is driven by a motor 4;

The upper end of the conveyer belt 3 is coated with a plurality of profile lines 7 for placing the placing trays 6, the middle part of each placing tray 6 is provided with a groove 5 for placing a perlite insulation board, the lower end of the groove 5 is communicated with a transversely-arranged material taking groove 8, and a transversely-movable material taking wedge-shaped block 9 is arranged in the material taking groove 8;

The middle part of the curing box 1 is fixedly provided with a heat insulation plate 11 for installing a heating pipe 10, the upper end of the heat insulation plate 11 is communicated with an air supply assembly, and the lower end of the heat insulation plate 11 is provided with a drying port 12 for drying and curing the perlite heat insulation plate;

The middle part both sides of curing case 1 all are fixed with counterpoint subassembly, are fixed with control panel 13 at one side outer wall of curing case 1.

The inside of the heat insulating plate 11 is provided with a reserved cavity for installing a plurality of heating pipes 10, two air deflectors 14 are fixed at the lower end of the heat insulating plate 11, the air deflectors 14 are positioned at two sides below the drying opening 12, and the air deflectors 14 are arranged to concentrate the drying air flow sent out from the drying opening 12.

When the perlite insulation board is dried and maintained, whether the drying temperature is at the optimal drying temperature is required to be known, the temperature of the surface of the perlite insulation board is detected by using the infrared temperature sensor 16, the back of the insulation board 11 is fixedly provided with the insulation box 15 through the supporting rod, the infrared temperature sensor 16 is arranged in the insulation box 15, the measuring end of the infrared temperature sensor 16 is aligned to the surface of the perlite insulation board, and the infrared temperature sensor 16 is protected by using the insulation box 15 when the internal temperature of the maintenance box 1 is high.

Considering the promotion stoving effect, the air supply subassembly has been designed, will utilize the air supply subassembly to carry the air to heating pipe 10, after the air utilizes heating pipe 10 to heat afterwards, will be because fresh air gets into, make the air after the original heating drying follow the dry mouth 12 of fan 18 air current and carry to the surface of pearlite heated board, thereby realize the drying of pearlite heat preservation handle your, the air supply subassembly includes conveyer pipe 17, fan 18 and dust filter box 19, the upper end of conveyer pipe 17 runs through curing box 1 and is linked together with the fan 18 of curing box 1 upper end, there is dust filter box 19 at the negative pressure end of fan 18 through the pipeline intercommunication, and the air intake has been seted up to the opposite side wall of dust filter box 19, the mounting groove that supplies picture peg 20 to fix is seted up to the upper end of dust filter box 19, equidistant distribution has dust filter plate 21 in the lower extreme of picture peg 20, and the inside bottom of dust filter plate 21 is contradicted each other, will produce the negative pressure with the outside air suction dust filter box 19 with the fan 18 that utilizes, then get into after the dust filter plate 21 filters in the inside of dust filter box 19 and get into conveyer pipe 17, get into heat insulating board 11, thereby dry the pearlite heat preservation mouth is carried after the heat preservation mouth 12.

In order to facilitate the staff to take out the pearlite insulation board that maintenance is good from recess 5, thereby it is after taking wedge 9 to contradict into getting trough 8 to have designed, thereby make the lower extreme of the conflict pearlite insulation board of wedge be ejecting from recess 5, will be favorable to taking afterwards, the reserved hole that supplies actuating lever 22 to stretch out and draw back is offered to the both sides of holding in the palm 6, and the one end of actuating lever 22 is fixed with the lateral wall of getting wedge 9, the guide way 24 that supplies guide lever 23 to run through is offered at the middle part of actuating lever 22, and guide post fixed mounting has been at the middle part of reserved hole, the outside cover of the end of holding of actuating lever 22 has heat-resisting silica gel 25, it has been designed actuating lever 22 to consider in order to make things convenient for the staff to remove the wedge, can jack into two actuating levers 22 simultaneously when taking material, the wedge will be along getting trough 8 displacement this moment, thereby accomplish the material taking process, will utilize guide lever 23 cooperation guide way 24 to make actuating lever 22 steadily move laterally.

Considering that when the existing equipment dries and maintains the perlite insulation board, because the perlite insulation board is placed in the groove 5, the situation that the side part is not dried in place exists, a plurality of auxiliary holes 26 are formed in the upper end surface of the placement support 6 at equal intervals, the other ends of the plurality of auxiliary holes 26 are communicated with the side part of the groove 5, rubber anti-slip pads 27 are fixed on two sides of the bottom of the placement support 6, and the drying air flow with high temperature can be partially transmitted to the side part of the perlite insulation board after entering the auxiliary holes 26 by utilizing the plurality of auxiliary holes 26, so that the drying and maintaining efficiency is improved.

Considering that there is the stoving regional condition of placing tray 6 tray skew curing equipment, this kind of condition will lead to stoving maintenance to want the not good condition of effect, counterpoint subassembly includes deflector 28, counterpoint wheel 29 and installation cover, the external shape of deflector 28 is 匚 structural design, a plurality of confession counterpoint wheel 29 mounting groove body have been seted up at the one side middle part of deflector 28, counterpoint wheel 29 is used for placing the support 6 direction, two connecting rods 30 of opposite side fixed mounting of deflector 28, the outside of every connecting rod 30 all overlaps and is equipped with loop bar 31, and loop bar 31 passes through screw fixed mounting on the inside wall of curing box 1, utilize counterpoint wheel 29 in the counterpoint subassembly to contradict with the side direction of placing support 6, thereby under the circumstances that does not influence conveyer 2 to place support 6 and carry, thereby make place support 6 get into behind curing box 1 and be located the below of dry mouth 12, thereby obtain better stoving maintenance effect.

Considering that the later stage needs to be according to the size of pearlite insulation board preparation corresponding size place hold in palm 6, at this moment because the size that places hold in the palm 6 changes, need counterpoint subassembly can be adjusted, the removal groove that supplies screw rod 32 lateral shifting is all offered at the upper and lower both ends middle part of loop bar 31, and two screw rods 32 are installed respectively at the upper and lower both ends of connecting rod 30, the upper end of every screw rod 32 all threaded connection has a fixed cap 33, because after considering placing and holding in the palm 6 size mode and changing, need change the flexible length of counterpoint wheel 29, will draw out or retract to connecting rod 30 from loop bar 31 at this moment, will screw up fixed cap 33 after the regulation, at this moment fixed cap 33 cooperates screw rod 32 to fix connecting rod 30 on loop bar 31, thereby change the distance between the counterpoint wheel 29 of both sides.

Embodiment two: according to fig. 1-6, this embodiment provides an integrated perlite insulation board autoclaved curing device, and the side walls of both sides of the curing box 1 are provided with embedded grooves for embedding the transparent window 34.

When the perlite insulation board is used, the maintenance state of the perlite insulation board needs to be checked periodically in the drying and maintenance process, so that the two perspective windows 34 are designed, and the maintenance state of the perlite insulation board is convenient for workers to check.

Claims

1. The utility model provides an integrated pearlite heated board evaporates pressure curing means, includes curing case (1), conveyer (2) and places support (6), its characterized in that: reserved areas for the penetration of the conveyor (2) are formed at the front end and the rear end of the maintenance box (1), a conveyor belt (3) for the conveying of the placement support (6) is arranged in the middle of the conveyor (2), and the conveyor (2) is driven by a motor (4);

The upper end of the conveying belt (3) is coated with a plurality of profile showing lines (7) for placing the placing trays (6), the middle part of each placing tray (6) is provided with a groove (5) for placing a perlite insulation board, the lower end of the groove (5) is communicated with a transversely-arranged material taking groove (8), and a transversely-movable material taking wedge block (9) is arranged in the material taking groove (8);

The middle part of the maintenance box (1) is fixedly provided with a heat insulation board (11) for installing a heating pipe (10), the upper end of the heat insulation board (11) is communicated with an air supply assembly, and the lower end of the heat insulation board (11) is provided with a drying port (12) for drying and maintaining a perlite heat insulation board;

The alignment assemblies are fixed on two sides of the middle of the curing box (1), and the control panel (13) is fixed on the outer wall of one side of the curing box (1).

2. The integrated perlite insulation board autoclaved curing apparatus of claim 1, characterized in that: the inside of heat insulating board (11) is offered and is supplied the reservation chamber of a plurality of heating pipes (10) installation, is fixed with two aviation baffle (14) in the lower extreme of heat insulating board (11), and aviation baffle (14) are located the below both sides of dry mouth (12).

3. The integrated perlite insulation board autoclaved curing apparatus of claim 1, characterized in that: the back of the heat insulating plate (11) is fixedly provided with a heat insulating box (15) through a supporting rod, the inside of the heat insulating box (15) is provided with an infrared temperature sensor (16), and the measuring end of the infrared temperature sensor (16) is aligned to the surface of the perlite heat insulating plate.

4. The integrated perlite insulation board autoclaved curing apparatus of claim 1, characterized in that: the air supply assembly comprises a conveying pipe (17), a fan (18) and a dust filtering box (19), wherein the upper end of the conveying pipe (17) penetrates through the curing box (1) and is communicated with the fan (18) at the upper end of the curing box (1), the dust filtering box (19) is communicated with the negative pressure end of the fan (18) through a pipeline, an air inlet is formed in the other side wall of the dust filtering box (19), an installation groove for fixing an inserting plate (20) is formed in the upper end of the dust filtering box (19), dust filtering plates (21) are distributed at equal intervals at the lower end of the inserting plate (20), and the lower ends of the dust filtering plates (21) are mutually abutted to the inner bottom end of the dust filtering box (19).

5. The integrated perlite insulation board autoclaved curing apparatus of claim 1, characterized in that: the utility model discloses a material taking wedge (9) is placed in the material taking wedge, place the both sides of holding in the palm (6) and offered the preformed hole that supplies actuating lever (22) to stretch out and draw back, and the one end of actuating lever (22) is fixed with the lateral wall of getting material wedge (9), guide way (24) that supply guide bar (23) to run through are offered at the middle part of actuating lever (22), and guide post fixed mounting is in the middle part of preformed hole, the outside cover of the end of gripping of actuating lever (22) is equipped with heat-resisting silica gel (25).

6. The integrated perlite insulation board autoclaved curing apparatus of claim 1, characterized in that: a plurality of auxiliary holes (26) are formed in the upper end surface of the placing support (6) at equal intervals, the other ends of the auxiliary holes (26) are communicated with the side parts of the grooves (5), and rubber anti-slip pads (27) are fixed on two sides of the bottom of the placing support (6).

7. The integrated perlite insulation board autoclaved curing apparatus of claim 1, characterized in that: the alignment assembly comprises a guide plate (28), alignment wheels (29) and a mounting sleeve, wherein the outer shape of the guide plate (28) is 匚 -shaped, a plurality of alignment wheel (29) mounting groove bodies are formed in the middle of one side of the guide plate (28), the alignment wheels (29) are used for guiding the placement support (6), two connecting rods (30) are fixedly mounted on the other side of the guide plate (28), loop bars (31) are sleeved outside each connecting rod (30), and the loop bars (31) are fixedly mounted on the inner side wall of the curing box (1) through screws.

8. The integrated perlite insulation board autoclaved curing apparatus of claim 7, characterized in that: the middle parts of the upper end and the lower end of the loop bar (31) are respectively provided with a moving groove for the screw rods (32) to move transversely, the two screw rods (32) are respectively arranged at the upper end and the lower end of the connecting rod (30), and the upper end of each screw rod (32) is connected with a fixing cap (33) in a threaded manner.