CN221063897U - Electrolytic aluminum dangerous waste overhaul slag fluorine-fixing and cyanide-removing treatment system - Google Patents

Electrolytic aluminum dangerous waste overhaul slag fluorine-fixing and cyanide-removing treatment system Download PDF

Info

Publication number
CN221063897U
CN221063897U CN202322783196.3U CN202322783196U CN221063897U CN 221063897 U CN221063897 U CN 221063897U CN 202322783196 U CN202322783196 U CN 202322783196U CN 221063897 U CN221063897 U CN 221063897U
Authority
CN
China
Prior art keywords
cyanide
fixing
fluorine
overhaul slag
treatment system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202322783196.3U
Other languages
Chinese (zh)
Inventor
施礼滔
吕靖宇
王顺龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Yutao Environmental Protection Technology Co ltd
Original Assignee
Zhejiang Yutao Environmental Protection Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Yutao Environmental Protection Technology Co ltd filed Critical Zhejiang Yutao Environmental Protection Technology Co ltd
Priority to CN202322783196.3U priority Critical patent/CN221063897U/en
Application granted granted Critical
Publication of CN221063897U publication Critical patent/CN221063897U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Processing Of Solid Wastes (AREA)

Abstract

The utility model provides a fluorine-fixing and cyanide-removing treatment system for electrolytic aluminum hazardous waste overhaul slag, which comprises the following steps: the crushing unit, the solid fluorine cyanide removal unit and the solid-liquid separation unit are sequentially connected in series through a conveying pipeline to form an integrated production line. The utility model can effectively shorten the treatment time of the overhaul slag and improve the treatment efficiency. The cyanide removal treatment by adopting ozone is environment-friendly and efficient, so that the utilization rate of the ozone is improved, and the treatment cost is reduced. The electrolytic aluminum hazardous waste overhaul slag fluorine-fixing and cyanide-removing treatment system realizes the resource utilization of beneficial substances in the overhaul slag and has better social and economic benefits.

Description

Electrolytic aluminum dangerous waste overhaul slag fluorine-fixing and cyanide-removing treatment system
Technical Field
The utility model relates to the technical field of solid waste treatment in the electrolytic aluminum production process, in particular to a system for treating waste overhaul slag, fluorine and cyanide of electrolytic aluminum.
Background
The overhaul slag is that the cathode material of the electrolytic tank is directly contacted with electrolyte and aluminum liquid with corrosiveness at the temperature of more than 950 ℃ in the production process of electrolytic aluminum, and after the aluminum electrolytic tank is operated for a period of time, the electrolytic tank is continuously eroded and permeated along with the electrolyte and the aluminum liquid, and the electrolytic tank is usually required to be subjected to 1-time tank-stopping overhaul every 5-6 years, and the waste cathode material and the refractory heat-insulating material are replaced. Wherein the carbon solid waste (carbon material) accounts for about 50 percent, and the main components of the carbon material comprise cathode carbon blocks, fluoride salt, aluminum carbide and aluminum alloy; the aluminum-silicon solid waste (refractory heat-insulating material) accounts for about 40 percent, and the main components of the aluminum-silicon solid waste are aluminum oxide, silicon oxide, calcium oxide, fluoride salt and the like; in addition, about 0.2% cyanide salts are present.
Currently, the wet treatment of the overhaul slag is to directly place the overhaul slag into an aqueous solution and add a cyanogen and fluorine removing agent for treatment. However, this approach strongly reacts the components of the overhaul slag, such as aluminum nitride, aluminum carbide, cyanide salts, etc., with water, releasing a large amount of toxic gases, such as hydrogen cyanide, ammonia and methane.
In particular, hydrogen cyanide is a highly toxic gas and even a trace intake can lead to death of personnel; ammonia causes respiratory tract irritation injury; methane is extremely easy to burn and explode, and safety accidents can occur. The unorganized emission of these gases has exceeded environmental pollution approval standards, posing a serious threat to the quality of the air. In addition to direct health and safety hazards, these gas emissions also increase the environmental management pressures of the enterprise. The collection and treatment system must be added to invest more funds and energy for treatment. Therefore, in order to solve the problems, a fluorine-fixing and cyanide-removing treatment system for electrolytic aluminum hazardous waste overhaul slag is provided.
Disclosure of utility model
The utility model provides a fluorine-fixing and cyanide-removing treatment system for electrolytic aluminum hazardous waste overhaul slag, which aims to solve the problems.
An electrolytic aluminum hazardous waste overhaul slag fluorine-fixing and cyanide-removing treatment system, comprising: the crushing unit, the solid fluorine cyanide removal unit and the solid-liquid separation unit are sequentially connected in series through a conveying pipeline to form an integrated production line;
Unlike the wet treatment mode in the prior art, the fluorine fixing and cyanide removing unit comprises: the roasting furnace is connected with the crushing unit, the roasting furnace is connected with the ball mill, the ball mill is connected with the buffer tank, the buffer tank is connected with the ozone generator, and the ozone generator is connected with the solid-liquid separation unit. Wherein, the ball mill is connected with a medicament box, and the ozone generator is connected with an ozone storage tank. In the application, the crushed overhaul slag is roasted firstly to oxidize and decompose cyanide, aluminum nitride and aluminum carbide, thereby effectively avoiding the reaction and precipitation of harmful or dangerous gases such as HCN, NH3, CH4 and the like when the overhaul slag contacts water and effectively playing a role in fixing nitrogen. And secondly, performing defluorination and cyanogen removal operations in a ball mill and an ozone generator respectively, so as to achieve the purpose of high-efficiency defluorination and cyanogen removal. And finally, carrying out solid-liquid separation on the slurry with complete reaction.
As a preferred technical solution of the crushing unit according to the application, the crushing unit is one of a jaw crusher, a high-pressure roller mill, a hammer crusher or a counter-impact crusher or a combination thereof.
In order to judge whether the overhaul slag from the ball mill reaches the optimal size fraction, a cyclone for classifying the reaction slurry is arranged between the ball mill and the buffer tank. Returning unqualified materials of the overhaul slag particle grade to the mill again to continue grinding, and enabling the qualified materials of the overhaul slag particle grade to enter the next working procedure.
In order to ensure that ozone can stay in the solution for a long time to react with dangerous hydrogen cyanide ions in the leaching solution, the ozone generator is a micro-nano bubble generator, and an ozone destruction device is arranged in the micro-nano bubble generator, so that redundant ozone can be recovered.
As a preferable technical scheme of the solid-liquid separation unit, the solid-liquid separation unit comprises a filter press connected with an ozone generator for solid-liquid separation, wherein the lower part of the filter press is connected with a reservoir through a water pipe, and the reservoir is connected with a ball mill through a circulating water pipe and is used for providing needed water for the ball mill; the other end of the filter press is connected with a solid treatment device.
The technical scheme is as follows: the filter press carries out solid-liquid separation on the slurry, the separated solid enters the solid treatment device through the discharge port, and the separated liquid enters the reservoir through the water pipe for subsequent use, so that the required water is provided for the ball mill.
In order to prevent any solid impurities from being doped in the water recycled in the reservoir, a filter for filtering filtrate is arranged between the filter press and the reservoir.
In order to provide power for water circulation, water is lifted to a high place, so that the water can circulate in the system according to the designed flow, and a circulating pump is arranged on the circulating water pipe.
The utility model has the technical effects that:
According to the utility model, firstly, a roasting method is adopted, so that cyanide, aluminum nitride and aluminum carbide are oxidized and decomposed, and harmful or dangerous gases such as HCN, NH 3、CH4 and the like can be effectively prevented from being separated out by reaction when overhaul slag contacts water; secondly, adding water and a fluorine fixing agent into the ball mill to carry out fluorine fixing reaction, so as to achieve the effect of high-efficiency fluorine fixing in a short time; and then the ozone generator uses the strong oxidizing property of ozone to oxidize organic substances into harmless substances, thereby achieving the aim of removing cyanogen. Finally, the slurry is subjected to solid-liquid separation by utilizing a filter press, and the water is recycled.
The application can effectively shorten the treatment time of the overhaul slag and improve the treatment efficiency. The cyanide removal treatment by adopting ozone is environment-friendly and efficient, so that the utilization rate of the ozone is improved, and the treatment cost is reduced. The electrolytic aluminum hazardous waste overhaul slag fluorine-fixing and cyanide-removing treatment system realizes the resource utilization of beneficial substances in the overhaul slag and has better social and economic benefits.
Drawings
FIG. 1 is a schematic diagram of an electrolytic aluminum hazardous waste overhaul slag fluorine-fixing and cyanide-removing treatment system in the utility model;
In the figure, the crushing unit 1, the fluorine-fixing and cyanide-removing unit 2, the solid-liquid separation unit 3, the roasting furnace 20, the ball mill 21, the buffer tank 22, the ozone generator 23, the medicament box 24, the ozone storage tank 25, the cyclone 26, the filter press 30, the filter press 31, the water storage tank 32, the circulating water pipe 33, the filter 34 and the circulating pump.
Detailed Description
An embodiment of the present utility model will be specifically described with reference to fig. 1.
Referring to fig. 1, fig. 1 is a schematic structural diagram of an electrolytic aluminum hazardous waste overhaul slag fluorine-fixing and cyanide-removing treatment system according to some embodiments of the present application, where the electrolytic aluminum hazardous waste overhaul slag fluorine-fixing and cyanide-removing treatment system includes: the device comprises a crushing unit 1, a fluorine-fixing and cyanide-removing unit 2 and a solid-liquid separation unit 3, wherein the crushing unit 1, the fluorine-fixing and cyanide-removing unit 2 and the solid-liquid separation unit 3 are sequentially connected in series through a conveying pipeline to form an integrated production line;
The fluorine fixing and cyanide removing unit 2 comprises: a roasting furnace 20 connected with the crushing unit 1, wherein the roasting furnace 20 is connected with a ball mill 21, the ball mill 21 is connected with a buffer tank 22, the buffer tank 22 is connected with an ozone generator 23, and the ozone generator 23 is connected with the solid-liquid separation unit 3;
Wherein, the ball mill 21 is connected with a medicament box 24, and the ozone generator 23 is connected with an ozone storage tank 25.
The specific operation process of the electrolytic aluminum dangerous waste overhaul slag fluorine-fixing and cyanide-removing treatment system in the embodiment is as follows: firstly, the overhaul slag is sent into a crushing unit 1 for preliminary crushing treatment, so that the requirement of a subsequent treatment process is met. The crushed and qualified overhaul slag is conveyed into a roasting furnace 20 for roasting. Through high-temperature roasting, the content of harmful substances in the overhaul slag can be further reduced, and the utilization value of the overhaul slag is improved. The overhaul slag after the roasting is sent into the ball mill 21 through a transmission pipeline. Meanwhile, the fluorine fixing agent in the agent box 24 and the water in the water reservoir 31 are added into the ball mill 21 for mixed grinding so as to realize high-efficiency fluorine fixing. The process mainly converts organic substances in the overhaul slag into harmless substances through chemical reaction, thereby achieving the effect of environmental protection.
The ground pulp is transferred to cyclone 26 for classification. In the process, the materials with unqualified overhaul slag particle level can return to the mill again to continue grinding, so as to meet the requirements of the subsequent treatment process. And the qualified materials of the overhaul slag particle grade enter the buffer tank 22 to be diluted and stirred by clean water for subsequent treatment.
The diluted ore pulp is poured into a high-grade oxidation reaction container of a micro-nano ozone generator, then the ozone generator 23 is started, and ozone is introduced into the overhaul slag ore pulp. The organic substances are oxidized into harmless substances through the strong oxidizing property of ozone, so that the aim of removing cyanide is fulfilled.
Finally, the slurry after the reaction is transferred to the filter press 30 for solid-liquid separation. In the process, the separated solid particles form a filter cake on the filter cloth, and the filter cake is discharged from a discharge hole and enters a solid treatment device in the next step. The liquid obtained by filtration enters the reservoir through the water pipe for reuse.
In some embodiments of the application, the crushing unit 1 is one of a jaw crusher, a high pressure roll mill, a hammer crusher or a counter-impact crusher, or a combination thereof.
In some embodiments of the present application, in order that ozone can stay in the solution for a long time to react with dangerous cyanide ions in the leaching solution, the ozone generator 23 is a micro-nano bubble generator, and an ozone destruction device is installed in the micro-nano bubble generator, so that redundant ozone can be recovered.
In some embodiments of the present application, in order to determine whether the overhaul slag discharged from the ball mill reaches an optimal size fraction, a cyclone 26 for classifying the reaction slurry is provided between the ball mill 21 and the buffer tank 22.
On the basis of the above embodiment, as a preferred specific embodiment of the solid-liquid separation unit, the solid-liquid separation unit 3 comprises a filter press 30 connected with an ozone generator 23 for solid-liquid separation, the lower part of the filter press 30 is connected with a reservoir 31 through a water pipe, and the reservoir 31 is connected with a ball mill 21 through a circulating water pipe 32 for providing required water in the ball mill; the other end of the filter press 30 is connected to a solids processing apparatus.
A filter 33 for filtering the filtrate is provided between the filter press 30 and the reservoir 31.
The circulating water pipe 32 is provided with a circulating pump 34.
Specifically, in this type of embodiment, the slurry in the ozone generator 23 is first transferred by a slag pump to the filter press 30 for solid-liquid separation. The solid content is increased by the filter cloth in the filter press 30, the solid particles form a filter cake on the filter cloth, and the filter cake is discharged from the discharge port and enters the solid treatment device of the next step. The filtered liquid is introduced into the filter 33 through a water pipe, and subjected to a deep purification treatment to remove various free impurities. The filtered liquid flows into the reservoir 31, and the circulation pump 34 is controlled to pump a certain amount of liquid from the reservoir 31 according to the water demand of the ball mill 21. The circulating liquid is supplied to the ball mill 21 again for use, thereby realizing the recycling of the liquid and reducing the water consumption.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced with equivalents; such modifications and substitutions do not depart from the spirit of the technical solutions according to the embodiments of the present utility model.

Claims (7)

1. Electrolytic aluminum hazardous waste overhaul slag fluorine-fixing and cyanide-removing treatment system is characterized by comprising: the device comprises a crushing unit (1), a fluorine-fixing and cyanide-removing unit (2) and a solid-liquid separation unit (3), wherein the crushing unit (1), the fluorine-fixing and cyanide-removing unit (2) and the solid-liquid separation unit (3) are sequentially connected in series through a conveying pipeline to form an integrated production line;
The fluorine fixing and cyanide removing unit (2) comprises: a roasting furnace (20) connected with the crushing unit (1), wherein the roasting furnace (20) is connected with a ball mill (21), the ball mill (21) is connected with a buffer tank (22), the buffer tank (22) is connected with an ozone generator (23), and the ozone generator (23) is connected with a solid-liquid separation unit (3);
Wherein, ball mill (21) connect medicament case (24), ozone generator (23) connect ozone holding vessel (25).
2. The electrolytic aluminum hazardous waste overhaul slag fluorine-fixing and cyanide-removing treatment system according to claim 1, wherein the crushing unit (1) is one or a combination of a jaw crusher, a high-pressure roller mill, a hammer crusher and a reaction crusher.
3. The electrolytic aluminum hazardous waste overhaul slag fluorine-fixing and cyanide-removing treatment system according to claim 1, wherein a cyclone (26) for classifying reaction slurry is arranged between the ball mill (21) and the buffer tank (22).
4. The electrolytic aluminum dangerous waste overhaul slag fluorine-fixing and cyanide-removing treatment system according to claim 1, wherein the ozone generator (23) is a micro-nano bubble generator, and an ozone destruction device is arranged in the micro-nano bubble generator and can recycle redundant ozone.
5. The electrolytic aluminum hazardous waste overhaul slag fluorine-fixing and cyanide-removing treatment system according to claim 1, wherein the solid-liquid separation unit (3) comprises a filter press (30) connected with an ozone generator (23) for solid-liquid separation, the lower part of the filter press (30) is connected with a reservoir (31) through a water pipe, and the reservoir (31) is connected with a ball mill (21) through a circulating water pipe (32) for providing required water in the ball mill; the other end of the filter press (30) is connected with a solid processing device.
6. The electrolytic aluminum hazardous waste overhaul slag fluorine-fixing and cyanide-removing treatment system according to claim 5, wherein a filter (33) for filtering filtrate is arranged between the filter press (30) and the reservoir (31).
7. The electrolytic aluminum hazardous waste overhaul slag fluorine-fixing and cyanide-removing treatment system according to claim 5, wherein the circulating water pipe (32) is provided with a circulating pump (34).
CN202322783196.3U 2023-10-17 2023-10-17 Electrolytic aluminum dangerous waste overhaul slag fluorine-fixing and cyanide-removing treatment system Active CN221063897U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322783196.3U CN221063897U (en) 2023-10-17 2023-10-17 Electrolytic aluminum dangerous waste overhaul slag fluorine-fixing and cyanide-removing treatment system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322783196.3U CN221063897U (en) 2023-10-17 2023-10-17 Electrolytic aluminum dangerous waste overhaul slag fluorine-fixing and cyanide-removing treatment system

Publications (1)

Publication Number Publication Date
CN221063897U true CN221063897U (en) 2024-06-04

Family

ID=91258014

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322783196.3U Active CN221063897U (en) 2023-10-17 2023-10-17 Electrolytic aluminum dangerous waste overhaul slag fluorine-fixing and cyanide-removing treatment system

Country Status (1)

Country Link
CN (1) CN221063897U (en)

Similar Documents

Publication Publication Date Title
CN113578927A (en) Harmless treatment method for secondary aluminum ash
WO2021017940A1 (en) Method for hazard-free treatment of sludge from spent solution of mixed acids after acid washing of stainless steel
CN112692042B (en) Aluminum electrolysis cell waste refractory material treatment process and system thereof
CN110127649B (en) Method for recycling waste cathode carbon blocks of electrolytic aluminum electrolysis cell
CN113426808B (en) Method for recovering fluoride salt from aluminum electrolysis overhaul residues through pressurized alkaline leaching
CN106521160A (en) Method for extraction of vanadium from waste SCR catalyst and preparation of activated titanium silicon tungsten powder
CN107954410B (en) Method for recovering electrolyte and carbon from electrolytic aluminum cathode carbon block
CN109719118A (en) A kind of aluminium cell solid waste recycling treatment system and method
CN108654347B (en) Method for recycling fluoride system electrolytic rare earth waste gas
CN204529994U (en) The treatment unit of waste cathode carbon block in electrolysis of aluminum waste tank lining
CN112317517A (en) Pretreatment system and method suitable for co-processing electrolytic aluminum overhaul residues in cement kiln
CN204685646U (en) The treating apparatus of aluminium electroloysis waste lining
CN114421044A (en) Purification treatment method and system for phosphorus-iron slag mixture containing Al and Cu impurities
CN221063897U (en) Electrolytic aluminum dangerous waste overhaul slag fluorine-fixing and cyanide-removing treatment system
CN107902829B (en) Cold rolling oil-containing and emulsion wastewater recycling process and device thereof
CN106542506A (en) A kind of method that selenium is reclaimed from heavy tellurium waste liquid
CN110028042B (en) Method for recycling waste cathode carbon blocks of electrolytic aluminum electrolysis cell
CN108383142B (en) Method for producing alumina by recycling regenerated aluminum ash
CN104711428B (en) Method for preparing and recovering metal in pickling sludge
CN106834700A (en) A kind of method that use non-acid medium extracts silver from crystal silicon solar plate
CN115745266A (en) System and method for treating high-calcium high-salt wastewater by capturing carbon dioxide in smelting plant flue gas
CN113357924B (en) Energy-saving and water-saving solid-hazardous waste treatment system and method based on coupling carbon complementary collection
CN205500993U (en) Rare earth smelting waste water treatment cyclic utilization system
CN115764033A (en) Battery black powder recovery method and device
CN204685645U (en) The treating apparatus of waste cathode carbon block

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant