CN221058368U - Camera system for belt monitoring - Google Patents

Abstract

The utility model provides a camera system for belt monitoring, which comprises a supporting seat, a rotating assembly, a pitching adjusting assembly, a camera assembly, a protection assembly, a scraping plate assembly and a water spraying assembly, wherein the rotating assembly is sleeved on the supporting seat, the pitching adjusting assembly is arranged at the upper end of the rotating assembly, the pitching adjusting assembly is arranged on the camera assembly, the protection assembly is arranged at the top of the camera assembly, the scraping plate assembly is arranged at the front end of the camera assembly, and the water spraying assembly is arranged at the bottom of the camera assembly. The utility model has the beneficial effects that: the dust on the camera is conveniently cleaned through the scraping plate assembly and the water spraying assembly; the camera body is used for monitoring the health states of tearing, wearing and tearing, belt breakage and the like of the belt, the health evaluation can be realized at the camera through edge calculation, the equipment images of the belt and the like monitored by the camera can be transmitted to a remote end through network transmission, the remote monitoring and management are realized, and meanwhile, further data recording, analysis and algorithm iteration can be performed.

Description

Camera system for belt monitoring

Technical Field

The utility model belongs to the technical field of image pickup equipment, and particularly relates to an image pickup system for belt monitoring.

Background

The camera is equipment for recording images by using an optical principle, is used as front-end equipment of a video monitoring command system, and is used for carrying out real-time high-quality acquisition work of on-site images, so that the camera is widely used in various fields; when the mining explosion-proof camera is used, because the environment is the region with more dust, the dust can be adsorbed on the lens of the camera, if the dust is not cleaned timely, the shooting definition of the camera can be influenced, the existing cleaning mode is inconvenient to operate by disassembling and cleaning or cleaning with a long rod lifting rag, the existing mining explosion-proof camera is poor in radiating effect, the internal temperature of the camera is too high, and the damage to internal elements is easy to cause.

Disclosure of utility model

In view of the above, the utility model aims to provide a camera system for belt monitoring, which solves the problems of inconvenient cleaning and poor heat dissipation effect of the existing mine camera.

In order to achieve the above purpose, the technical scheme of the utility model is realized as follows:

The utility model provides a camera system for belt control, includes supporting seat, rotating assembly, every single move adjusting assembly, makes a video recording subassembly, protection subassembly, scraper blade subassembly and water spray subassembly, the rotating assembly lower extreme cover establish to the supporting seat front end, the rotating assembly upper end is installed every single move adjusting assembly, every single move adjusting assembly top install to make a video recording the subassembly bottom, make a video recording the subassembly top is installed protection subassembly, make a video recording the subassembly front end and install the scraper blade subassembly, water spray subassembly one end install to make a video recording the subassembly bottom rear end, the water spray subassembly other end passes every single move adjusting assembly upper end is installed to make a video recording the subassembly bottom front end.

Further, the rotating assembly comprises a rotating motor, a rotating shaft and a U-shaped plate, the motor is mounted to the bottom of the supporting seat, an output shaft of the motor penetrates through the supporting seat to be connected to one end of the rotating shaft, the other end of the rotating shaft is mounted to the bottom of the U-shaped plate, and the upper end of the U-shaped plate is provided with the pitching adjusting assembly.

Further, pitch adjusting part includes mounting, fixed section of thick bamboo, rotary drum and installation section of thick bamboo, mounting one end passes in proper order U-shaped plate one side, fixed section of thick bamboo, rotary drum and installation section of thick bamboo install to U-shaped plate opposite side, installation section of thick bamboo install to U-shaped plate opposite side inner wall, fixed section of thick bamboo one end install to U-shaped plate one side inner wall, the fixed section of thick bamboo other end with rotary drum one end meshing, rotary drum other end cover establish to installation section of thick bamboo, rotary drum upper end install to the subassembly of making a video recording.

Further, the fixing piece comprises a fixing column and a fixing handle, the fixing handle is mounted at one end of the fixing column, and a magnet is arranged at the bending position of the fixing handle.

Further, the subassembly of making a video recording includes casing, shield, heat dissipation lid and heat dissipation motor, the body of making a video recording install to inside the casing, the casing rear portion is installed in proper order the shield with the heat dissipation lid, the shield is crisscross to be provided with the dust screen, the casing rear portion is equipped with annular slide, the hem of heat dissipation lid is located annular slide, heat dissipation motor output shaft reaches the heat dissipation lid.

Further, the protection component comprises an arc-shaped plate and a plurality of shock absorption columns, a plurality of shock absorption columns are uniformly arranged at the bottom of the arc-shaped plate, and a spring is sleeved on each shock absorption column.

Further, the scraper assembly comprises a scraper body and a scraper motor, the scraper motor is mounted to the top of the shell, an output shaft of the scraper motor is connected to one end of the scraper body, and the scraper body is located at the front of the shell.

Further, the water spray assembly comprises an electric push rod, a water pipe, a nozzle and a storage box, one end of the electric push rod and the top of the storage box are respectively mounted at two ends of the bottom of the camera shooting assembly, the surface of the electric push rod is provided with the water pipe, the other end of the electric push rod and a water pipe water outlet penetrate through the upper end of the rotary cylinder to be located inside the storage box, the water pipe water outlet is connected to the nozzle, the nozzle is mounted to the inclined surface of one end of the electric push rod, and one side of an inclined surface of the electric push rod is mounted to a front cover of the storage box.

Compared with the prior art, the camera system for belt monitoring has the following advantages:

According to the camera system for belt monitoring, the rotation assembly and the pitching adjusting assembly are arranged, so that the shooting direction of the camera is convenient to adjust; through setting up scraper blade subassembly and water spray subassembly, clean the camera dust, prevent that the camera from being shielded by the dust, need not the staff to dismantle the camera or clear up with stock lifting rag, the cleaning method is more convenient; the camera body is used for monitoring the health states of tearing, wearing and tearing, belt breakage and the like of the belt, the health evaluation can be realized at the camera through edge calculation, the equipment images of the belt and the like monitored by the camera can be transmitted to a remote end through network transmission, the remote monitoring and management are realized, and meanwhile, further data recording, analysis and algorithm iteration can be performed.

Drawings

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model. In the drawings:

FIG. 1 is a schematic view of an overall structure according to an embodiment of the present utility model;

FIG. 2 is a schematic view of a pitch adjustment assembly according to an embodiment of the present utility model;

fig. 3 is a schematic structural diagram of an image capturing assembly according to an embodiment of the present utility model;

FIG. 4 is a schematic view illustrating the installation of a heat dissipating cover according to an embodiment of the present utility model;

FIG. 5 is an enlarged view of part of FIG. 1A according to an embodiment of the present utility model;

FIG. 6 is a schematic view of a water spray assembly according to an embodiment of the present utility model;

FIG. 7 is an enlarged view of part B of FIG. 6 according to an embodiment of the present utility model;

fig. 8 is a schematic view of a water spraying assembly according to an embodiment of the utility model.

Reference numerals illustrate:

1. A support base; 2. a rotating assembly; 21. a rotating electric machine; 22. a rotating shaft; 23. a U-shaped plate; 3. a pitch adjustment assembly; 31. a fixing member; 311. fixing the column; 312. a fixed handle; 32. a fixed cylinder; 33. a rotary drum; 34. a mounting cylinder; 4. a camera assembly; 41. a housing; 42. a dust cover; 43. a heat-dissipating cover; 44. a heat dissipation motor; 5. a protective assembly; 51. an arc-shaped plate; 52. a shock-absorbing column; 6. a squeegee assembly; 61. a scraper body; 62. a scraper motor; 7. a water spray assembly; 71. an electric push rod; 72. a water pipe; 73. a nozzle; 74. a storage box; 741. and a front cover.

Detailed Description

It should be noted that, without conflict, the embodiments of the present utility model and features of the embodiments may be combined with each other.

In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the present utility model, unless otherwise indicated, the meaning of "a plurality" is two or more.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art in a specific case.

The utility model will be described in detail below with reference to the drawings in connection with embodiments.

As shown in fig. 1 to 7, the camera system for belt monitoring comprises a supporting seat 1, a rotating assembly 2, a pitching adjusting assembly 3, a camera assembly 4, a protection assembly 5, a scraping plate assembly 6 and a water spraying assembly 7, wherein the lower end of the rotating assembly 2 is sleeved with the front end of the supporting seat 1, the pitching adjusting assembly 3 is installed at the upper end of the rotating assembly 2, the top of the pitching adjusting assembly 3 is installed at the bottom of the camera assembly 4, the protection assembly 5 is installed at the top of the camera assembly 4, the scraping plate assembly 6 is installed at the front end of the camera assembly 4, one end of the water spraying assembly 7 is installed at the rear end of the bottom of the camera assembly 4, and the other end of the water spraying assembly 7 penetrates through the upper end of the pitching adjusting assembly 3 and is installed at the front end of the bottom of the camera assembly 4.

According to the camera system for belt monitoring, the rotation assembly and the pitching adjusting assembly are arranged, so that the shooting direction of the camera is convenient to adjust; the dust of the camera is cleaned by arranging the scraping plate component and the water spraying component, so that the camera is prevented from being shielded by the dust; the camera body is used for monitoring the health states of tearing, wearing and tearing, belt breakage and the like of the belt, the health evaluation can be realized at the camera through edge calculation, the equipment images of the belt and the like monitored by the camera can be transmitted to a remote end through network transmission, the remote monitoring and management are realized, and meanwhile, further data recording, analysis and algorithm iteration can be performed.

In a preferred embodiment of the present utility model, the rotating assembly 2 includes a rotating motor 21, a rotating shaft 22 and a U-shaped plate 23, the motor 21 is mounted to the bottom of the supporting seat 1, an output shaft of the motor passes through the supporting seat 1 and is connected to one end of the rotating shaft 22, the other end of the rotating shaft 22 is mounted to the bottom of the U-shaped plate 23, the upper end of the U-shaped plate 23 is mounted with the pitch adjusting assembly 3, and in actual use, the rotation of the output shaft of the rotating motor 21 drives the rotating shaft 22 and the U-shaped plate 23 in turn, so as to drive the camera assembly 4 to rotate, and adjust the angle of the camera assembly 4.

In a preferred embodiment of the present utility model, the pitch adjusting assembly 3 includes a fixing member 31, a fixing cylinder 32, a rotary cylinder 33 and a mounting cylinder 34, one end of the fixing member 31 passes through one side of the U-shaped plate 23, the fixing cylinder 32, the rotary cylinder 33 and the mounting cylinder 34 in sequence, and is mounted to the other side of the U-shaped plate 23, the mounting cylinder 34 is mounted to the other side inner wall of the U-shaped plate 23, one end of the fixing cylinder 32 is mounted to the one side inner wall of the U-shaped plate 23, the other end of the fixing cylinder 32 is engaged with one end of the rotary cylinder 33, the other end of the rotary cylinder 33 is sleeved to the mounting cylinder 34, the upper end of the rotary cylinder 33 is mounted to the camera assembly 4, and in actual use, the rotary cylinder 33 and the mounting cylinder 34 are in rotational connection.

In a preferred embodiment of the present utility model, the fixing member 31 includes a fixing post 311 and a fixing handle 312, the fixing handle 312 is mounted on one end of the fixing post 311, a magnet is disposed at a bending portion of the fixing handle 312, in actual use, the fixing handle 312 is hinged to the fixing post 311, a worker pulls the fixing handle 312 to a horizontal state, rotates the rotary drum 33 to adjust a pitch angle of the image pickup assembly 4, and after adjustment, the fixing handle 312 is positioned in a vertical state, at this time, the fixing handle 312 abuts against one side of the U-shaped plate 23, a magnet is disposed at a abutting portion of the U-shaped plate 23 and the fixing handle 312, the fixing handle 312 is more stable by the magnet, and the fixing handle 312 is provided with a bending portion, so that the fixing drum 32 and the rotary drum 33 are engaged.

In a preferred embodiment of the present utility model, the camera assembly 4 includes a camera body, a housing 41, a dust cover 42, a heat dissipation cover 43 and a heat dissipation motor 44, the rear portion of the housing 41 is sequentially provided with the dust cover 42 and the heat dissipation cover 43, the dust cover 42 is provided with a dust screen in a staggered manner, the rear portion of the housing 41 is provided with an annular slide, a flange of the heat dissipation cover 43 is located in the annular slide, an output shaft of the heat dissipation motor 44 is connected to the heat dissipation cover 43, in actual use, a tempered glass is provided at the front portion of the housing 41, a middle portion of the heat dissipation cover 43 is rotationally connected with the middle portion of the dust cover 42, when the device needs to dissipate heat, the heat dissipation motor 44 output shaft can rotate to drive the heat dissipation cover 43 to rotate in the annular slide, so that the dust screen portion of the dust cover 42 is exposed in the air, thereby dissipating heat is performed, three baffles are uniformly arranged in the annular slide, two adjacent baffles have twice the single radian of the heat dissipation cover 43, thereby limiting the rotation angle of the heat dissipation cover 43, and simultaneously facilitating the heat dissipation, and simultaneously enabling the heat dissipation cover 43 to be reset more easily (the heat dissipation cover 43 is located at the bottom of the dust cover 43 in an initial state, the bottom of the heat dissipation cover 43 is located at the bottom of the dust screen of the motor, and the housing is provided with an outlet wire hole of the motor 44, and the heat dissipation device is of a miniature model R type 300. The camera body is arranged in the shell 41 and is used for monitoring the health states of tearing, wearing, belt breakage and the like of the belt.

In a preferred embodiment of the present utility model, the protection assembly 5 includes an arc plate 51 and a plurality of shock-absorbing columns 52, a plurality of shock-absorbing columns 52 are uniformly disposed at the bottom of the arc plate 51, each shock-absorbing column 52 is sleeved with a spring, and in actual use, if sundries such as stones fall, the arc plate 51 can protect the whole device, and by providing the springs, the shock-absorbing effect is achieved, so that video shooting is stable.

In a preferred embodiment of the present utility model, the scraper assembly 6 includes a scraper body 61 and a scraper motor 62, the scraper motor 62 is mounted on the top of the housing 41, an output shaft of the scraper motor 62 is connected to one end of the scraper body 61, the scraper body 61 is located in front of the housing 41, and in actual use, the scraper motor 62 is turned on to rotate the output shaft of the scraper motor 62, so that stains on the surface of the housing 41 can be cleaned, and the cleaning frequency of the scraper body 61 is low, so that normal use of the camera is not affected. The scraper body 61 is made of rubber, the scraper motor 62 is a miniature motor, and the model can be R300C.

In a preferred embodiment of the present utility model, the water spraying assembly 7 includes an electric push rod 71, a water pipe 72, a nozzle 73 and a storage box 74, one end of the electric push rod 71 and the top of the storage box 74 are respectively mounted at two ends of the bottom of the housing 41, the electric push rod 71 is surface-mounted with the water pipe 72, the other end of the electric push rod 71 and the water outlet of the water pipe 72 pass through the upper end of the rotating drum 33 and are positioned inside the storage box 74, the water outlet of the water pipe 72 is connected to the nozzle 73, the nozzle 73 is mounted on the inclined surface of one end of the electric push rod 71, one inclined surface side of the electric push rod 71 is mounted on the front cover 741 of the storage box 74, in practical use, the water inlet of the water pipe 72 is connected to an external water tank, when water spraying cleaning is required to the front of the housing 41, the electric push rod 71 extends to drive the water pipe 72, the nozzle 73 and the front cover 741, one end of the electric push rod 71 is inclined to drive the nozzle 73, so that the nozzle 73 sprays water to the housing 41, thereby cleaning lens, when not required, the electric push rod 71 drives the contracted water pipe 72 and the nozzle 73 to move to the storage box 74, and the front cover 74 is positioned on one side of the storage box 74, thus the storage box is in a closed state, and the state of the water spraying state is 801.

In a preferred embodiment of the utility model, the camera system for belt monitoring comprises a camera body and a remote terminal, wherein the camera body is used for monitoring the health states of tearing, wearing, belt breakage and the like of a belt, the camera body can realize health degree assessment through edge calculation, the camera body transmits monitored images of equipment such as the belt and the like to the remote terminal through a network to realize remote monitoring and management, and can also perform further data recording, analysis and algorithm iteration.

Working principle of camera system for belt monitoring:

When the device is used, a worker is mounted at a proper position of the belt conveyor through the supporting seat 1 device, so that the health states of tearing, wearing, belt breakage and the like of the belt can be monitored conveniently; after the installation, the fixed handle 312 is pulled to a horizontal state, the rotary cylinder 33 is rotated to adjust the pitching angle of the camera assembly 4, and after the adjustment is finished, the fixed handle 312 is positioned in a vertical state, and at the moment, the fixed cylinder 32 is meshed with the rotary cylinder 33; the staff can drive the rotating shaft 22 and the U-shaped plate 23 to rotate sequentially through the rotation of the output shaft of the rotating motor 21, so as to drive the camera shooting assembly 4 to rotate and adjust the angle of the camera shooting assembly 4; when the device needs to dissipate heat, a worker can rotate the heat dissipation cover 43 in the annular slideway through the rotation of the output shaft of the heat dissipation motor 44, so that the dust screen part of the dust cover 42 is exposed to the air, and heat dissipation is performed;

When the front part of the shell 41 needs to be cleaned, a worker can extend through the electric push rod 71 to drive the water pipe 72, the nozzle 73 and the front cover 741 to move, so that the nozzle 73 sprays water to the shell 41, and the scraper motor 62 is started, and the output shaft of the scraper motor 62 rotates to drive the scraper body 61 to rotate, so that the lens is cleaned.

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.

Claims (8)

1. The utility model provides a camera system for belt control which characterized in that: including supporting seat (1), rotating assembly (2), every single move adjusting assembly (3), subassembly (4) of making a video recording, protection subassembly (5), scraper blade subassembly (6) and water spray subassembly (7) take a video recording, rotating assembly (2) lower extreme cover establish to supporting seat (1) front end, install rotating assembly (2) upper end every single move adjusting assembly (3), every single move adjusting assembly (3) top install to subassembly (4) bottom of making a video recording, install subassembly (4) top protection subassembly (5) take a video recording, install subassembly (4) front end scraper blade subassembly (6), install water spray subassembly (7) one end to subassembly (4) bottom rear end of making a video recording, the water spray subassembly (7) other end passes every single move adjusting assembly (3) upper end install to subassembly (4) bottom front end of making a video recording.

2. The belt monitoring imaging system according to claim 1, wherein: the rotating assembly (2) comprises a rotating motor (21), a rotating shaft (22) and a U-shaped plate (23), wherein the motor is mounted to the bottom of the supporting seat (1), an output shaft of the motor penetrates through the supporting seat (1) and is connected to one end of the rotating shaft (22), the other end of the rotating shaft (22) is mounted to the bottom of the U-shaped plate (23), and the upper end of the U-shaped plate (23) is provided with the pitching adjusting assembly (3).

3. The belt monitoring camera system according to claim 2, wherein: the pitching adjusting assembly (3) comprises a fixing piece (31), a fixing cylinder (32), a rotating cylinder (33) and a mounting cylinder (34), one end of the fixing piece (31) sequentially penetrates through one side of the U-shaped plate (23), the fixing cylinder (32), the rotating cylinder (33) and the mounting cylinder (34) to be mounted on the other side of the U-shaped plate (23), the mounting cylinder (34) is mounted on the inner wall of the other side of the U-shaped plate (23), one end of the fixing cylinder (32) is mounted on the inner wall of one side of the U-shaped plate (23), the other end of the fixing cylinder (32) is meshed with one end of the rotating cylinder (33), the other end of the rotating cylinder (33) is sleeved with the mounting cylinder (34), and the upper end of the rotating cylinder (33) is mounted on the shooting assembly (4).

4. The belt monitoring camera system according to claim 3, wherein: the fixing piece (31) comprises a fixing column (311) and a fixing handle (312), the fixing handle (312) is mounted at one end of the fixing column (311), and a magnet is arranged at the bending position of the fixing handle (312).

5. The belt monitoring imaging system according to claim 1, wherein: the camera shooting assembly (4) comprises a camera body, a shell (41), a dustproof cover (42), a heat dissipation cover (43) and a heat dissipation motor (44), wherein the dustproof cover (42) and the heat dissipation cover (43) are sequentially arranged at the rear part of the shell (41), dustproof nets are arranged at the positions, staggered, of the dustproof cover (42), an annular slideway is arranged at the rear part of the shell (41), a folded edge of the heat dissipation cover (43) is positioned in the annular slideway, and an output shaft of the heat dissipation motor (44) is connected to the heat dissipation cover (43); the camera body is arranged in the shell.

6. The belt monitoring imaging system according to claim 1, wherein: the protection assembly (5) comprises an arc-shaped plate (51) and a plurality of shock absorption columns (52), wherein a plurality of shock absorption columns (52) are uniformly arranged at the bottom of the arc-shaped plate (51), and each shock absorption column (52) is sleeved with a spring.

7. The belt monitoring camera system according to claim 5, wherein: the scraper assembly (6) comprises a scraper body (61) and a scraper motor (62), the scraper motor (62) is mounted on the top of the shell (41), an output shaft of the scraper motor (62) is connected to one end of the scraper body (61), and the scraper body (61) is located in the front of the shell (41).

8. The belt monitoring camera system according to claim 3, wherein: the water spraying assembly (7) comprises an electric push rod (71), a water pipe (72), a nozzle (73) and a storage box (74), one end of the electric push rod (71) and the top of the storage box (74) are respectively installed at two ends of the bottom of the camera shooting assembly (4), the electric push rod (71) is surface-mounted with the water pipe (72), the other end of the electric push rod (71) and a water outlet of the water pipe (72) penetrate through the upper end of the rotary cylinder (74) and are located inside the storage box (74), the water outlet of the water pipe (72) is connected to the nozzle (73), the nozzle (73) is installed on the inclined surface of one end of the electric push rod (71), and one side of an inclined surface of the electric push rod (71) is installed on a front cover (741) of the storage box (74).