CN221050026U - Double-barrel canning machine - Google Patents
Double-barrel canning machine Download PDFInfo
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- CN221050026U CN221050026U CN202322913112.3U CN202322913112U CN221050026U CN 221050026 U CN221050026 U CN 221050026U CN 202322913112 U CN202322913112 U CN 202322913112U CN 221050026 U CN221050026 U CN 221050026U
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- weighing platform
- bracket
- barrel
- pipelines
- material distribution
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- 238000009924 canning Methods 0.000 title claims description 16
- 239000000463 material Substances 0.000 claims abstract description 57
- 238000005303 weighing Methods 0.000 claims abstract description 45
- 239000007788 liquid Substances 0.000 claims abstract description 29
- 238000003860 storage Methods 0.000 claims abstract description 29
- 238000009826 distribution Methods 0.000 claims abstract description 24
- 230000001105 regulatory effect Effects 0.000 claims abstract description 10
- 238000007599 discharging Methods 0.000 abstract description 18
- 238000000034 method Methods 0.000 description 7
- 238000012856 packing Methods 0.000 description 4
- 230000001276 controlling effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 101100372509 Mus musculus Vat1 gene Proteins 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009530 blood pressure measurement Methods 0.000 description 1
- 238000013523 data management Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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- Basic Packing Technique (AREA)
Abstract
The utility model discloses a double-material-barrel filling machine, which relates to the field of automatic filling equipment and comprises a feeding mechanism, a distributing mechanism and a weighing platform; the feeding mechanism, the distributing mechanism and the weighing platform are sequentially arranged on the frame from top to bottom; the feeding mechanism comprises two storage tanks; the material distributing mechanism comprises two material distributing pipelines and a Y-shaped joint; the upper ends of the two material distribution pipelines are respectively connected with the outlets of the two material storage barrels, the lower ends of the two material distribution pipelines are connected with the two upper ends of the Y-shaped connector, and the two material distribution pipelines are respectively provided with an electromagnetic valve and a proportional regulating valve; the lower end outlet of the Y-shaped connector is positioned above the weighing platform, and the weighing platform is used for placing a filling container for receiving feed liquid. According to the utility model, the electromagnetic valve and the proportional regulating valve are independently arranged on the two material distributing pipelines, and the discharging speed of the two material storage barrels can be accurately controlled by matching the electromagnetic valve with the proportional regulating valve, so that the proportion of the two material liquids in the filling container can be accurately controlled.
Description
Technical Field
The utility model relates to the field of automatic filling equipment, in particular to a double-material-barrel filling machine.
Background
With the perfection and development of economy, the depth and breadth of commodity circulation are further enlarged, and the packaging industry plays an increasingly higher role and position in national economy, so that the filling machine is one type of packaging machinery.
In modern filling production technology, often need pack two kinds of liquids in a packing plant to still have comparatively accurate requirement to the proportion of two kinds of liquids, current packagine machine that can mix two kinds of materials packing adopts twice to weigh the mode to weigh two kinds of materials mostly, this kind of traditional filling mode, because of many uncertain factors such as dynamic weighing in the production process, mixed liquid overall proportion is inconsistent or the error is too big, and generally adopts two discharging pipes to flow into in the packing plant on the weighing platform, but receive packing plant's bore restriction, canning inconvenience.
Disclosure of Invention
The invention aims to: aiming at the problems that in the prior art, the liquid proportion cannot be accurately controlled and the canning is inconvenient in the process of canning mixed liquid, the double-material barrel canning machine is provided.
The technical scheme is as follows: the double-barrel canning machine comprises a feeding mechanism, a distributing mechanism and a weighing platform; the feeding mechanism, the distributing mechanism and the weighing platform are sequentially arranged on the frame from top to bottom; the feeding mechanism comprises two storage tanks; the material distributing mechanism comprises two material distributing pipelines and a Y-shaped joint; the upper ends of the two material distribution pipelines are respectively connected with the outlets of the two material storage barrels, the lower ends of the two material distribution pipelines are connected with the two upper ends of the Y-shaped connector, and the two material distribution pipelines are respectively provided with an electromagnetic valve and a proportional regulating valve; the lower end outlet of the Y-shaped connector is positioned above the weighing platform, and the weighing platform is used for placing a filling container for receiving feed liquid.
Further, liquid level sensors are arranged in the two storage tanks.
Further, the weighing platform comprises a weighing platform and a weighing sensor.
Further, the double-material-barrel filling machine further comprises a touch control screen and an electrical control cabinet, wherein the touch control screen is arranged above the machine frame, and the electrical control cabinet is arranged on the right side of the machine frame; the electrical control cabinet is connected with the electromagnetic valve and the proportional control valve; and the electrical control cabinet, the liquid level sensor and the weighing sensor are connected with the touch control screen.
Further, the rack comprises a left bracket, a right bracket, an upper side supporting plate, a lower side supporting plate and a vertical supporting plate; the electrical control cabinet is arranged on the right side of the right bracket; the left end and the right end of the upper side supporting plate are respectively fixed at the upper ends of the left bracket and the right bracket; the two storage tanks are arranged on the upper side supporting plate side by side; the touch control screen is arranged above the upper side support plate through a support rod; the left end and the right end of the lower support flat plate are respectively fixed at the lower parts of the left bracket and the right bracket; the weighing platform is arranged on the lower side supporting flat plate; the left end and the right end of the vertical support flat plate are respectively fixed at the middle parts of the upper sides of the left bracket and the right bracket; the material distributing mechanism is fixed on the front side surface of the vertical supporting flat plate.
Further, two solenoid valves on the distributing pipeline are arranged side by side and are installed at one end close to the storage vat, and two proportional control valves on the distributing pipeline are arranged side by side and are installed at one end close to the Y-shaped joint.
Further, the lower ends of the left bracket and the right bracket are provided with idler wheels with self-locking function.
The beneficial effects are that:
(1) According to the utility model, the two storage tanks and the material distribution pipelines which are independently connected with the two storage tanks are adopted, the electromagnetic valves and the proportional control valves are independently arranged on the two material distribution pipelines, and the discharging speeds of the two storage tanks can be accurately controlled by matching the electromagnetic valves with the proportional control valves, so that the proportion of two materials in the filling container can be accurately controlled.
(2) According to the utility model, the electromagnetic valves and the proportional regulating valves on the two material distribution pipelines are independently controlled, so that orderly and alternately blanking can be realized, and the blanking is more uniform.
(3) The utility model connects two distributing pipelines through the Y-shaped joint, combines the original two discharge ports into one discharge port, and can be suitable for filling containers with different calibers.
(4) According to the utility model, the touch control screen is used as an operation platform, and is matched with the electric control cabinet, the feeding mechanism, the distributing mechanism and the weighing platform, so that the double-material filling machine can simultaneously discharge, mix and fill, the proportion of single mixed filling bottles is more standard, and the filling automation is realized.
Drawings
Fig. 1 is a schematic perspective view of the front view of the present utility model.
Fig. 2 is a schematic view of a rear side perspective structure of the present utility model.
A storage vat-1; a material distributing pipeline-2; y-type joint-3; an electromagnetic valve-4; a proportional control valve-5; a weighing platform-6; weighing plate-601; load cell-602; a touch control screen-7; an electrical control cabinet-8; a liquid level sensor-9; an upper support plate-10; a lower support plate 11; vertically supporting the flat plate-12.
Detailed Description
The technical scheme of the utility model is described in detail below through the drawings, but the protection scope of the utility model is not limited to the embodiments.
As shown in fig. 1 and 2, the utility model discloses a double-material-barrel canning machine, which comprises a feeding mechanism, a distributing mechanism, a weighing platform 6, a touch control screen 7 and an electrical control cabinet 8; the feeding mechanism, the distributing mechanism and the weighing platform 6 are sequentially arranged on the frame from top to bottom; the touch control screen 7 is arranged above the frame, and the electrical control cabinet 8 is arranged on the right side of the frame.
The feeding mechanism comprises two storage tanks 1, and liquid level sensors 9 are arranged in the two storage tanks 1.
The material distributing mechanism comprises two material distributing pipelines 2 and a Y-shaped joint 3; the upper end of the material distribution pipeline 2 is respectively connected with the outlet of the material storage barrel 1, the lower end of the material distribution pipeline 2 is connected with the two upper ends of the Y-shaped joint 3, the material distribution pipeline 2 is respectively provided with an electromagnetic valve 4 and a proportional control valve 5, the electromagnetic valve 4 on the material distribution pipeline 2 is arranged side by side and is arranged at one end close to the material storage barrel 1, and the proportional control valve on the material distribution pipeline 2 is arranged side by side and is arranged at one end close to the Y-shaped joint 3.
The lower end outlet of the Y-shaped joint 3 is positioned above the weighing platform 6, the weighing platform 6 is used for placing a filling container for receiving feed liquid, and the weighing platform 6 comprises the weighing platform 6 and a weighing sensor 602.
The electrical control cabinet 8 is connected with the electromagnetic valve 4 and the proportional control valve 5; the electrical control cabinet 8, the liquid level sensor 9 and the weighing sensor 602 are connected with the touch control screen 7.
The frame comprises a left bracket, a right bracket, an upper side supporting plate 10, a lower side supporting plate 11 and a vertical supporting plate 12; the electrical control cabinet 8 is arranged on the right side of the right bracket; the left end and the right end of the upper support flat plate 10 are respectively fixed at the upper ends of the left bracket and the right bracket; the two storage tanks 1 are arranged on the upper side supporting flat plate 10 side by side; the touch control screen 7 is arranged above the upper side support plate 10 through a support rod; the left end and the right end of the lower support flat plate 11 are respectively fixed at the lower parts of the left bracket and the right bracket; the weighing platform 6 is mounted on the lower support plate 11; the left end and the right end of the vertical support flat plate 12 are respectively fixed at the middle parts of the upper sides of the left bracket and the right bracket; the feed divider is fixed to the front side of the vertical support plate 12. The lower ends of the left bracket and the right bracket are provided with idler wheels with self-locking function.
In the embodiment of the utility model, the touch control screen is a letter shortcut man-machine interface touch screen TG765-MT, the man-machine interface touch screen is a letter shortcut XD3 series PLC, and the L6D-C3 pressure measurement module is used for collecting weighing data. The liquid level sensor is a star-based XKC-Y28-24V relay. The roller with the self-locking function can prevent the machine from sliding. The practical rack consists of an aluminum profile frame and an iron plate.
The utility model adopts two storage tanks and a material distribution pipeline which is connected with the two storage tanks independently, electromagnetic valves and proportional control valves are arranged on the two material distribution pipelines independently, the electromagnetic valves in the material distribution mechanism are used for controlling the flow of feed liquid, and the proportional control valves are used for controlling the discharging speed; the electromagnetic valve is matched with the proportional control valve, so that the discharging speed of the two storage tanks can be accurately controlled, and the proportion of the two feed liquids in the filling container can be accurately controlled.
The utility model connects two distributing pipelines through the Y-shaped joint, combines the original two discharge ports into one discharge port, and can be suitable for filling containers with different calibers. The liquid level sensor is used for detecting whether the liquid material in the storage vat is sufficient, and timely feeding is facilitated. The weighing platform is responsible for weighing the feed liquid in real time during dynamic discharging, and the weighing sensor feeds back the PLC of the touch control screen to weigh the dynamic material column and feeds back the dynamic material column in time.
According to the utility model, the touch control screen is used as an operation platform, and is matched with the electric control cabinet, the feeding mechanism, the distributing mechanism and the weighing platform, so that the double-material filling machine can simultaneously discharge, mix and fill, the proportion of single mixed filling bottles is more standard, and the filling automation is realized. The problems of unbalanced canning precision or uneven mixed canning in canning are effectively solved, the mixed canning of the innovative process is realized, and the inconvenience and the error caused by secondary canning of products are reduced.
The working process of the utility model is as follows:
1) After power-on, a touch control screen is started to log in a manager page for input, the mixed proportion parameters to be carried out next are input into a system, after two to three times of basic debugging, a stable value is determined, formal filling is started, and a roller self-locking function is started to prevent a machine from sliding during working.
2) And (3) filling: an electromagnetic water valve is arranged on a material distribution pipeline below a storage barrel of the device, the electromagnetic water valve is started to start discharging, flow is regulated through a proportional valve, and materials are discharged along with a discharge hole.
① In the injection process, in order to accelerate the filling speed without overflowing liquid, when the liquid is filled to 50% of the container, a proportional regulating valve connected in series in a material distributing pipeline is started, so that the injection flow is obviously reduced.
② Firstly, discharging the liquid I (the feed liquid in one storage vat), and discharging the liquid II (the feed liquid in the other storage vat) after discharging, wherein the discharging is started, and the discharging is carried out through the same discharge hole and the same container; the electromagnetic valves and the proportional regulating valves on the two material distribution pipelines are independently controlled, so that orderly and alternately blanking can be realized, and the blanking is more uniform.
③ The weighing module starts to work during filling, a weighing value is fed back to the PLC of the touch control screen, the material is rapidly discharged in a first period (when the filling container is less than 50% of capacity) during starting to fill, and the opening of the proportional valve port is continuously increased; and slowly reducing the opening of the proportional valve port when the feedback weight value of the sensor is close to an expected value (the maximum capacity of the filled container).
3) The filled containers are sequentially moved out, new empty containers are sequentially moved in, in the process, the containers which are moved in and moved out each time are accurately and timely controlled, filling can be carried out no matter which shape of container is used, if no container exists, the data measured by the weighing platform are zero, the touch control screen outputs an alarm signal, and the filling is not allowed to continue until faults are not eliminated. After filling, the container should be taken away quickly so that the container can be removed smoothly.
The utility model can completely maintain the precision control during the mixed filling, the error value of the two mixed materials is within the specified value, and the mixed filling improves the precision of the mixed liquid required in the market, and meanwhile, the filling speed is not influenced.
The device controls and monitors the mixing canning weighing process through the touch control screen, can realize the functions of automatic discharging, quantitative discharging of double barrels, data management, statistics accumulation record and the like, has more flexible and convenient operation, can visually manage the functions of system weight acquisition and data statistics, and ensures that the whole mixing weighing system is more intelligent. The system program adopts the steps of determining the advance to debug before setting the batch production, controlling the discharging speed and time of the proportional valve through the electromagnetic valve to reduce the debugging times and control the discharging speed, and improving the discharging speed while ensuring the discharging precision, so that the production speed is more considerable. In the weighing process, the air material column, the blanking impact, the blanking speed change and the error are utilized to maximize, the processing modes of avoiding the wrong canning, reducing the number of times of zero clearing as much as possible, reducing the instability of the blanking and the like are utilized to quicken the weighing speed.
As described above, although the present utility model has been shown and described with reference to certain preferred embodiments, it is not to be construed as limiting the utility model itself. Various changes in form and details may be made therein without departing from the spirit and scope of the utility model as defined by the appended claims.
Claims (7)
1. The double-barrel canning machine is characterized by comprising a feeding mechanism, a distributing mechanism and a weighing platform; the feeding mechanism, the distributing mechanism and the weighing platform are sequentially arranged on the frame from top to bottom; the feeding mechanism comprises two storage tanks; the material distributing mechanism comprises two material distributing pipelines and a Y-shaped joint; the upper ends of the two material distribution pipelines are respectively connected with the outlets of the two material storage barrels, the lower ends of the two material distribution pipelines are connected with the two upper ends of the Y-shaped connector, and the two material distribution pipelines are respectively provided with an electromagnetic valve and a proportional regulating valve; the lower end outlet of the Y-shaped connector is positioned above the weighing platform, and the weighing platform is used for placing a filling container for receiving feed liquid.
2. The double-barrel filling machine according to claim 1, wherein liquid level sensors are arranged in both the storage barrels.
3. The twin-tub filling machine of claim 2, wherein the weigh platform comprises a weigh platform and a load cell.
4. A twin-tub filling machine as defined in claim 3, further comprising a touch control screen mounted above the frame and an electrical control cabinet mounted on the right side of the frame; the electrical control cabinet is connected with the electromagnetic valve and the proportional control valve; and the electrical control cabinet, the liquid level sensor and the weighing sensor are connected with the touch control screen.
5. The twin-tub filling machine of claim 4, wherein the frame comprises a left bracket, a right bracket, an upper support plate, a lower support plate, and a vertical support plate; the electrical control cabinet is arranged on the right side of the right bracket;
The left end and the right end of the upper side supporting plate are respectively fixed at the upper ends of the left bracket and the right bracket; the two storage tanks are arranged on the upper side supporting plate side by side; the touch control screen is arranged above the upper side support plate through a support rod;
The left end and the right end of the lower support flat plate are respectively fixed at the lower parts of the left bracket and the right bracket; the weighing platform is arranged on the lower side supporting flat plate;
The left end and the right end of the vertical support flat plate are respectively fixed at the middle parts of the upper sides of the left bracket and the right bracket; the material distributing mechanism is fixed on the front side surface of the vertical supporting flat plate.
6. The double-barrel filling machine according to claim 5, wherein the electromagnetic valves on the two material distribution pipes are arranged side by side and are arranged at one end close to the material storage barrel, and the proportional regulating valves on the two material distribution pipes are arranged side by side and are arranged at one end close to the Y-shaped joint.
7. The double-barrel filling machine according to claim 5, wherein the lower ends of the left bracket and the right bracket are provided with rollers with self-locking function.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322913112.3U CN221050026U (en) | 2023-10-30 | 2023-10-30 | Double-barrel canning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322913112.3U CN221050026U (en) | 2023-10-30 | 2023-10-30 | Double-barrel canning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221050026U true CN221050026U (en) | 2024-05-31 |
Family
ID=91204353
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322913112.3U Active CN221050026U (en) | 2023-10-30 | 2023-10-30 | Double-barrel canning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221050026U (en) |
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2023
- 2023-10-30 CN CN202322913112.3U patent/CN221050026U/en active Active
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