CN221045867U

CN221045867U - Uniform stirring device for acid dye production

Info

Publication number: CN221045867U
Application number: CN202322508534.2U
Authority: CN
Inventors: 季孝文; 马成龙; 韩金鹏; 丁永
Original assignee: Changxing Longyu New Material Technology Co ltd
Current assignee: Changxing Longyu New Material Technology Co ltd
Priority date: 2023-09-15
Filing date: 2023-09-15
Publication date: 2024-05-31
Anticipated expiration: 2033-09-15

Abstract

The utility model relates to a uniform stirring device for acid dye production, which comprises a tank body, a stirring mechanism, a feeding pipe and a discharging pipe, wherein the feeding pipe and the discharging pipe are arranged on the tank body, the stirring mechanism comprises two stirring shafts, a rotary through hole is formed in the top of the tank body along the Z-axis direction, the bottom of the stirring shaft can penetrate into the tank body, meanwhile, dyes in the tank body are stirred, the stirring mechanism is arranged on the tank body, the stirring mechanism comprises a supporting frame, and the supporting frame is assembled on the upper plate of the tank body. This even agitating unit is used in acid dye production is internal rotatory at jar through motor drive (mixing) shaft for the inside dyestuff material of jar can the intensive mixing, and the circular motion of (mixing) shaft and the rotation of stirring can realize the omnidirectional stirring, ensure the dyestuff at the inside even dispersion of jar, thereby improve the mixed effect of dyestuff, through the meshing effect of gear and ring gear, the rotation of connecting plate can drive two (mixing) shaft synchronous revolution.

Description

Uniform stirring device for acid dye production

Technical Field

The utility model relates to the technical field of acid dye production, in particular to a uniform stirring device for acid dye production.

Background

The acid dye is that the dye molecule contains acid group, also called anion dye, which can combine with amino group in protein fiber molecule through ionic bond, and is suitable for acid, weak acid or neutral condition. Mainly azo and anthraquinone structures, and a few are aromatic methane structures.

In the production process of acid dyes, a uniform stirring device is required to ensure uniform mixing of components in the dye solution, but the rotation position of a stirring shaft of a common stirring device is unchanged, so that the flow of liquid in the dye solution is limited, a sufficient mixing effect cannot be achieved, part of dye components can be gathered around the stirring shaft, and certain areas lack sufficient stirring and mixing, so that uneven distribution exists in the dye solution, and the quality and consistency of the dye are affected.

Disclosure of utility model

Aiming at the defects of the prior art, the utility model provides a uniform stirring device for acid dye production, which has the advantages of uniform stirring and the like, and solves the problems that the rotation position of a stirring shaft is unchanged, the flow of liquid in a dye solution is limited, and a sufficient mixing effect cannot be achieved.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides an even agitating unit is used in acid dye production, includes jar body, rabbling mechanism and sets up inlet pipe and discharging pipe on the jar body, rabbling mechanism includes two (mixing) shafts, the top of jar body is formed with rotatory through-hole along Z axle direction, makes the bottom of (mixing) shaft can go deep into the inside of jar body, stirs the dyestuff of jar internal portion simultaneously;

The stirring mechanism is arranged on the tank body and comprises a supporting frame;

The support frame is assembled on the jar body, be equipped with the motor on the support frame, the output transmission of motor is connected with the connecting plate, two the (mixing) shaft is all rotated and is connected the inside of connecting plate, so that the output of motor is rotatory the drive two the (mixing) shaft is rotatory on the XY face, so with right the inside dyestuff of jar body stirs.

Further, a through hole for the output end of the motor to rotate and in clearance fit with the output end of the motor is formed in the support frame.

Further, a groove for embedding the connecting plate is formed in the inner wall of the rotary through hole, so that the connecting plate rotates in the groove.

Further, the length of the Z axis of the groove is matched with the length of the Z axis of the connecting plate.

Further, the length of the connecting plate is matched with the inner diameter of the groove, and at least two stirring paddles are arranged on the outer side of the stirring shaft and used for stirring the dye in the tank body by rotating the stirring shaft;

the vertical central axis of motor and the vertical central axis of jar body are located same Z axis.

Further, the stirring mechanism comprises a driven component, the driven component further comprises a toothed ring and two gears, the toothed ring is arranged on the tank body, the gears are connected to the inner side of the toothed ring in a transmission mode, the gears are respectively sleeved on the outer sides of the stirring shafts, and the stirring shafts synchronously rotate on the XY plane when the connecting plate rotates.

Further, the two gears are symmetrically distributed on the left side and the right side of the vertical axis of the connecting plate.

Further, the center point of the toothed ring and the center point of the rotary through hole are positioned on the same Z axis.

Compared with the prior art, the technical scheme of the application has the following beneficial effects:

1. This even agitating unit is used in acid dye production is internal rotatory at jar through motor drive (mixing) shaft for the inside dyestuff material of jar can the intensive mixing, and the circular motion of (mixing) shaft and the rotation of stirring can realize the omnidirectional stirring, ensure the dyestuff at the inside even dispersion of jar, thereby improve the mixed effect of dyestuff, through the meshing effect of gear and ring gear, the rotation of connecting plate can drive two (mixing) shaft synchronous revolution.

2. This acid dye production is with even agitating unit, through the effect of gear and ring gear meshing, when the connecting plate is rotatory, the gear rolls in the inboard of ring gear, and then drives its inboard (mixing) shaft rotation, and two (mixing) shaft motion trajectories are circular this moment, and the stirring rake in the (mixing) shaft outside is in rotatory state, can realize the effect to the inside dyestuff omnidirectional stirring of jar, promotes the effect of stirring to and ensure the homogeneity of dyestuff colour after the stirring.

Drawings

FIG. 1 is a schematic cross-sectional view of the present utility model;

FIG. 2 is a schematic diagram of the overall structure of the present utility model;

FIG. 3 is a schematic view of a stirring mechanism according to the present utility model;

FIG. 4 is a schematic view showing the bottom view of the stirring mechanism of the present utility model;

Fig. 5 is an enlarged schematic view of the structure a in fig. 4 according to the present utility model.

In the figure: 1. a tank body; 2. a feed pipe; 3. a discharge pipe; 4. a stirring mechanism; 401. a support frame; 402. a motor; 403. a connecting plate; 404. a stirring shaft; 405. stirring paddles; 406. a toothed ring; 407. a gear; 5. rotating the through hole; 6. and supporting the feet.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1 and 2, an acid dye production uniform stirring device in this embodiment is mainly used for stirring acid dye in a tank 1 in all directions.

Specifically, the stirring device in the preferred embodiment of the invention comprises a tank body 1, a stirring mechanism 4, a feeding pipe 2 and a discharging pipe 3 which are arranged on the tank body 1, wherein the stirring mechanism 4 comprises two stirring shafts 404, and a rotary through hole 5 is formed in the top of the tank body 1 along the Z-axis direction, so that the bottom of the stirring shaft 404 can penetrate into the tank body 1, and simultaneously, the dye in the tank body 1 is stirred.

In the preferred embodiment shown in fig. 1, the feed pipe 2 is connected to the upper end surface of the tank 1, the discharge pipe 3 is connected to the lower end of the tank 1, both of which are controlled to open and close by a control valve, and support legs 6 for supporting the tank 1 are provided on the outer side of the tank 1.

Further, in order to make the acid dye inside the tank 1 be uniformly stirred, when the dye is stirred, the dye material is firstly conveyed to the inside of the tank 1 through the feeding pipe 2, and then the dye material inside the tank 1 is stirred by rotating the stirring shaft 404 inside the stirring mechanism 4, so that the dye inside the tank 1 can be fully mixed.

Further, in order to enhance the stirring effect on the dye, in the preferred embodiment shown in fig. 3, 4 and 5, and ensure that all the dye in the tank 1 can be stirred, the stirring mechanism 4 is disposed on the tank 1, the stirring mechanism 4 includes a support 401 and a driven component, the support 401 is assembled on the tank 1, a motor 402 is disposed on the support 401, an output end of the motor 402 is in transmission connection with a connection plate 403, and two stirring shafts 404 are all in rotation connection with the inside of the connection plate 403, so that when the output end of the motor 402 rotates, the two stirring shafts 404 are driven to rotate on an XY plane, so as to stir the dye in the tank 1.

In the in-service use process, the operator opens the electric control switch of motor 402, and the output rotation drive connecting plate 403 of motor 402 rotates, and then makes two (mixing) shafts 404 rotation inside connecting plate 403, and two (mixing) shafts 404 are in the inside of rotatory through-hole 5 circular motion, and then carries out abundant stirring to the dyestuff of jar body 1 inside.

In addition, in order to ensure the stability when two (mixing) shafts 404 rotate, a through hole is formed in the support frame 401 for the output end of the motor 402 to rotate and be in clearance fit with the output end of the motor, a groove for the connecting plate 403 to be embedded is formed in the inner wall of the rotary through hole 5, the length of the upper line of the groove Z axis is matched with the length of the upper line of the connecting plate 403Z axis, the length of the connecting plate 403 is matched with the inner diameter of the groove, and at least two stirring paddles 405 are arranged on the outer side of the stirring shaft 404.

In the in-service use process, the output rotary driving connecting plate 403 of motor 402 rotates in the inside of recess, simultaneously because connecting plate 403 gomphosis is in the inside of recess, when the output of motor 402 rotates moreover, can drive connecting plate 403 and the interior rotation of recess, the lower surface of connecting plate 403 is laminated with the interior bottom wall of recess, and then plays the effect of supporting two (mixing) shafts 404, when guaranteeing the output of motor 402 and rotate, the condition of horizontal hunting can not appear in (mixing) shaft 404, stability when promoting two (mixing) shafts 404 rotation.

Referring to fig. 4, in order to further improve the stirring effect on the dye and ensure the uniformity of the dye mixing, the driven assembly further includes a toothed ring 406 and two gears 407, wherein the toothed ring 406 is disposed on the tank 1, the two gears 407 are in transmission connection with the inner side of the toothed ring 406, and the two gears 407 are respectively sleeved on the outer sides of the two stirring shafts 404, so that when the connecting plate 403 rotates, the two stirring shafts 404 synchronously rotate on the XY plane.

In the in-service use process, when the drive connecting plate 403 of motor 402 rotates, drive two (mixing) shafts 404 synchronous rotation, through the effect of gear 406 and ring gear 407 meshing, when connecting plate 403 rotates, gear 406 rolls in the inboard of ring gear 407, and then drive its inboard (mixing) shaft 404 rotation, two (mixing) shafts 404 motion trail is circular this moment, and stirring rake 405 in the (mixing) shaft 404 outside is in rotatory state, can realize the effect to the inside dyestuff omnidirectional stirring of jar 1, promote the effect of stirring, and ensure the homogeneity of dyestuff colour after the stirring.

Further, in order to ensure that the two stirring shafts 404 rotate about the vertical central axis of the tank 1, in the preferred embodiment of the present utility model, the two gears 407 are symmetrically distributed on the left and right sides of the vertical axis of the connecting plate 403, and the center point of the toothed ring 406 and the center point of the rotation through hole 5 are located on the same Z axis.

Furthermore, the stirring shafts 404 do circular motion along the vertical central axis of the tank 1 during the rotation process, and the two stirring shafts 404 also rotate inside the connecting plate 403 during the rotation process.

In summary, according to the stirring device in the preferred embodiment of the utility model, the stirring shaft 404 is driven to rotate in the tank body 1 by the motor 402, so that dye materials in the tank body 1 can be fully mixed, the circumferential motion of the stirring shaft 404 and the rotation of the stirring paddles 405 can realize omnibearing stirring, the dye is ensured to be uniformly dispersed in the tank body 1, so that the mixing effect of the dye is improved, the rotation of the connecting plate 403 can drive the two stirring shafts 404 to synchronously rotate by the meshing effect of the gear 406 and the toothed ring 407, and the gear 406 rolls on the inner side of the toothed ring 407 and drives the stirring shafts 404 on the inner side of the toothed ring 407 to rotate when the connecting plate 403 rotates, at this time, the movement track of the two stirring shafts 404 is circular, the stirring paddles 405 on the outer side of the stirring shafts 404 are in a rotating state, so that the omnibearing stirring effect on the dye in the tank body 1 can be realized, the stirring effect is improved, and the uniformity of the color of the dye after stirring is ensured.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Uniform stirring device for acid dye production, which is characterized in that:

The dye stirring device comprises a tank body (1), a stirring mechanism (4), and a feeding pipe (2) and a discharging pipe (3) which are arranged on the tank body (1), wherein the stirring mechanism (4) comprises two stirring shafts (404), a rotary through hole (5) is formed in the top of the tank body (1) along the Z-axis direction, so that the bottom of the stirring shaft (404) can penetrate into the tank body (1), and meanwhile dyes in the tank body (1) are stirred;

The stirring mechanism (4) is arranged on the tank body (1), and the stirring mechanism (4) comprises a supporting frame (401);

The support frame (401) is assembled on the tank body (1), a motor (402) is arranged on the support frame (401), a connecting plate (403) is connected to the output end of the motor (402) in a transmission mode, two stirring shafts (404) are connected to the inside of the connecting plate (403) in a rotating mode, so that the two stirring shafts (404) are driven to rotate on the XY plane when the output end of the motor (402) rotates, and dye in the tank body (1) is stirred.

2. The uniform stirring device for acid dye production according to claim 1, wherein: the inside of the supporting frame (401) is provided with a through hole which is used for the output end of the motor (402) to rotate and is in clearance fit with the motor.

3. The uniform stirring device for acid dye production according to claim 1, wherein: the inner wall of the rotary through hole (5) is provided with a groove for the connecting plate (403) to be embedded in, so that the connecting plate (403) rotates in the groove.

4. A uniform stirring device for acid dye production according to claim 3, wherein: the length of the Z-axis line of the groove is matched with the length of the Z-axis line of the connecting plate (403).

5. A uniform stirring device for acid dye production according to claim 3, wherein: the length of the connecting plate (403) is matched with the inner diameter of the groove, and at least two stirring paddles (405) are arranged on the outer side of the stirring shaft (404) and are used for stirring the dye in the tank body (1) by rotating the stirring shaft (404);

the vertical central axis of the motor (402) and the vertical central axis of the tank body (1) are positioned on the same Z axis.

6. The uniform stirring device for acid dye production according to claim 1, wherein: the stirring mechanism (4) comprises a driven component, the driven component further comprises a toothed ring (406) and two gears (407), the toothed ring (406) is arranged on the tank body (1), the two gears (407) are in transmission connection with the inner sides of the toothed ring (406), the two gears (407) are respectively sleeved on the outer sides of the stirring shafts (404), and the stirring shafts (404) synchronously rotate on an XY plane when the connecting plate (403) rotates.

7. The uniform stirring device for acid dye production according to claim 6, wherein: the two gears (407) are symmetrically distributed on the left side and the right side of the vertical axis of the connecting plate (403).

8. The uniform stirring device for acid dye production according to claim 6, wherein: the center point of the toothed ring (406) and the center point of the rotary through hole (5) are positioned on the same Z axis.