CN221041590U - Power connector - Google Patents
Power connector Download PDFInfo
- Publication number
- CN221041590U CN221041590U CN202322651995.5U CN202322651995U CN221041590U CN 221041590 U CN221041590 U CN 221041590U CN 202322651995 U CN202322651995 U CN 202322651995U CN 221041590 U CN221041590 U CN 221041590U
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- Prior art keywords
- power
- contact
- power supply
- supply contact
- conductive plate
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- 230000005489 elastic deformation Effects 0.000 claims abstract description 6
- 238000003032 molecular docking Methods 0.000 claims description 35
- 230000000903 blocking effect Effects 0.000 claims description 34
- 230000013011 mating Effects 0.000 claims description 9
- 239000007769 metal material Substances 0.000 claims description 6
- 238000000926 separation method Methods 0.000 claims description 6
- 229910000679 solder Inorganic materials 0.000 claims description 5
- 210000001503 joint Anatomy 0.000 abstract description 7
- 238000005192 partition Methods 0.000 description 10
- 238000005452 bending Methods 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 4
- 239000004020 conductor Substances 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 238000005476 soldering Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000020169 heat generation Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 241000276425 Xiphophorus maculatus Species 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000011889 copper foil Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Coupling Device And Connection With Printed Circuit (AREA)
Abstract
The utility model discloses a power connector, which is used for being in electrical contact with a butt joint element upwards, and is characterized by comprising the following components: the contact piece is provided with at least one connecting strip, two opposite sides of the connecting strip are respectively bent upwards to extend a plurality of power supply contact arms which are arranged in two rows along the extending direction of the connecting strip, and the power supply contact arms are used for elastically butting with the butting element; the upper surface of the conductive plate is provided with at least one supporting rib and avoiding grooves positioned on two opposite sides of the supporting rib; when the contact piece is assembled on the conductive plate, the supporting rib supports the connecting strip, and the avoidance grooves on two opposite sides of the supporting rib are respectively positioned below the two rows of power supply contact arms to provide a space for elastic deformation of the power supply contact arms; this gives the power contact arm good resilience and increases the current carrying capacity of the contact.
Description
[ Field of technology ]
The present utility model relates to a power connector, and more particularly, to a power connector with better current carrying capability.
[ Background Art ]
The utility model provides a current power connector subassembly, it includes platy contact, the contact is equipped with a connecting piece, the one side of connecting piece upwards buckles and extends there is a plurality of contact arms, contact arm upwards with butt joint component butt joint, power connector still is equipped with the current-carrying plate, the upper surface of current-carrying plate is smooth horizontal plane, just the contact pass through the lower surface welding of connecting piece in the upper surface of current-carrying plate, the top of contact arm with butt joint component elasticity butt.
However, since the upper surface of the conductive plate is a smooth horizontal surface, when the abutting element presses down against the contact arm, the conductive plate does not have any yielding structure on the contact arm, so that the contact arm is easy to excessively deform downward to cause elastic fatigue, and the contact arm is easy to fail elastically, so that the contact conduction between the contact arm and the abutting element is influenced, the current transmission capacity of the power connector is further influenced, and the contact arm is arranged on only one side of the contact element, so that the number of the contact arms on the contact element is small, the total contact area between the contact element and the abutting element is small, the impedance between the abutting element and the contact element is large when the abutting element is contacted, and the heat generated by the abutting element and the power connector is large when the abutting element is contacted, and the current transmission capacity of the power connector is influenced when the heat is too much.
Therefore, it is necessary to design a power connector to solve the above technical problems.
[ utility model ]
The utility model aims at providing the power connector which is characterized in that a plurality of contact arms are respectively bent and extended upwards at two opposite sides of a connecting strip of a contact, a supporting rib and avoidance grooves are arranged on the upper surface of a conductive plate and positioned at two opposite sides of the supporting rib, the supporting rib supports the connecting strip, and the avoidance grooves are respectively positioned below two rows of contact arms, so that the contact arms have good elasticity and the current carrying capacity of the contact is improved.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
A power connector for making electrical contact with a mating member, comprising: the power contact piece is provided with a plurality of connecting strips, at least one of the two opposite sides of the connecting strip is respectively bent upwards to extend a plurality of power contact arms which are arranged in two rows along the extending direction of the connecting strip, and the plurality of power contact arms are used for elastically butting with the butting element; the conductive plate is positioned below the power supply contact arm, the upper surface of the conductive plate is provided with a plurality of supporting ribs, and opposite sides of at least one supporting rib are provided with avoidance grooves; when the power contact piece is assembled on the conducting plate, the supporting ribs support the connecting strips, and the avoidance grooves on two opposite sides of the supporting ribs are respectively positioned below the two rows of power contact arms and used for providing space for elastic deformation of the power contact arms.
Further, four side blocking walls are formed by extending downwards around the power contact, at least one side blocking wall is provided with a buckling part, the conductive plate is provided with at least one matching part corresponding to the buckling part, when the power contact is assembled on the conductive plate, the four side blocking walls respectively surround the periphery of the conductive plate, and the matching parts are buckled with the buckling part.
Further, the plurality of connecting strips are arranged in the front-rear direction, the power contact is provided with two bridging parts, the two bridging parts are respectively positioned at the left side and the right side of the plurality of connecting strips, one side of each bridging part is connected with the plurality of connecting strips, the other side of each bridging part is connected with one side baffle wall, the conductive plate is provided with a connecting wall corresponding to each bridging part, the number of the supporting ribs is multiple, each connecting wall is connected with the plurality of supporting ribs, and the connecting wall is used for upwards supporting the bridging parts.
Further, the side edge of the power contact is bent downwards to extend to form at least one side blocking wall, when the power contact is assembled on the conductive plate, the side wall of the conductive plate is used for blocking the side blocking wall, and the lower surface of the conductive plate and the lower end face of the side blocking wall are welded with a circuit board.
Further, a first blanking groove is formed between two adjacent power contact arms in the same row, each power contact arm is provided with two elastic contact sections which are mutually spaced in the left-right direction, a second blanking groove is formed between the two elastic contact sections, the length of the first blanking groove is larger than that of the second blanking groove, and the width of the first blanking groove in the left-right direction is smaller than that of the elastic contact sections.
Further, the quantity of connecting strip is a plurality of, extends the multirow from a plurality of the connecting strip the power contact arm, adjacent two rows on the connecting strip the free end of power contact arm sets up relatively and mutual interval, support rib with dodge the quantity in groove is a plurality of, a plurality of support rib supports a plurality of respectively the connecting strip, and along the front and back direction the width in dodge the groove is greater than the width of support rib, along looking up two rows on the connecting strip two rows of the projection of power contact arm is located same dodge the inslot.
Further, the conductive plate is made of a metal material with high conductivity, and the conductivity of the conductive plate is higher than that of the power contact.
Further, the upper surface of the power contact piece is provided with at least one convex hull in an upward convex mode, when the docking element is docked with the power connector downwards, the power contact arm is higher than the convex hull along the up-down direction, and when the docking element is docked with the power connector downwards, the power contact arm is deflected downwards, and a gap is reserved between the free end of the power contact arm and the bottom wall of the avoidance groove.
Further, the lower surface of the conductive plate is provided with a plurality of containing grooves, the containing grooves and the avoiding grooves are mutually spaced in the vertical direction, and Rong Liaocao is used for containing the solder when the lower surface of the conductive plate is welded with a circuit board through the solder.
Further, the number of the power contacts is two, the number of the conductive plates is two, the conductive plates are assembled in one-to-one correspondence with the two power contacts, the lower surfaces of the two conductive plates are welded with the same circuit board, the two power contacts are respectively butted with the two butting elements, one of the power contacts is electrically connected with the plurality of power contact arms and the corresponding conductive plates for transmitting input current, and the other power contact is electrically connected with the plurality of power contact arms and the corresponding conductive plates for transmitting output current.
In addition, a power connector for interfacing upward with a docking element, comprising: the power supply contact piece is provided with at least one connecting strip and at least one row of power supply contact arms connected with the connecting strip, one end of each power supply contact arm is connected with the connecting strip, and the other end of each power supply contact arm is bent upwards to be butted with the corresponding butting element; the conductive plate is positioned below the power supply contact arm, and the upper surface of the conductive plate is provided with at least one supporting rib and an avoidance groove positioned on at least one side of the supporting rib; when the power contact piece is assembled on the conducting plate, the supporting rib upwards supports the connecting strip, and the avoidance groove is positioned below the power contact arm and used for allowing the power contact arm to be in abdication.
Further, four side blocking walls are formed by downwards extending the periphery of the power contact, at least one side blocking wall is provided with a buckling part, the conducting plate is provided with at least one matching part corresponding to the buckling part, when the power contact is assembled on the conducting plate, the four side blocking walls respectively surround the periphery of the conducting plate, the matching parts are clamped with the buckling parts, and the lower surface of the conducting plate and the lower end faces of the four side blocking walls are welded with a circuit board.
Further, the power supply device is provided with an insulating outer frame, the insulating outer frame is provided with a containing cavity and a plurality of terminal grooves surrounding the periphery of the containing cavity, the number of the power supply contacts and the number of the conducting plates are multiple, the power supply contacts and the power supply contacts are alternately arranged, the power supply contacts and the grounding contacts are respectively in one-to-one correspondence with the conducting plates and are electrically connected, and a plurality of independent terminals are fixedly held in the terminal grooves and are arranged around the power supply contacts and the grounding contacts.
Further, each ground contact has a plurality of ground contact arms, each of the ground contact arms and the power contact arms are butted with the butting element upwards, and adjacent power contacts and ground contacts are respectively welded to a circuit board through the corresponding conductive plates, so that the power contacts and the ground contacts form a loop on the circuit board.
Further, a plurality of partition ribs are arranged in the accommodating cavity, two ends of each partition rib are respectively connected with two opposite side walls of the accommodating cavity, so that the accommodating cavity is divided into a plurality of independent areas, a plurality of power contacts and a plurality of grounding contacts are respectively and independently accommodated in each corresponding area, and each partition rib is positioned between the adjacent power contacts and the adjacent grounding contacts.
Compared with the prior art, the power connector designed by the utility model has the following beneficial effects:
In the utility model, two opposite sides of the connecting strip of the contact piece are respectively bent upwards to extend a plurality of contact arms which are arranged in two rows along the extending direction of the connecting strip, and the contact arms are used for elastically butting with the butting element; in this way, the number of the contact arms is increased, thereby increasing the contact point between the contact piece and the abutting element, increasing the contact area between the contact piece and the abutting element, thus not only increasing the current carrying capacity of the contact piece and reducing the impedance, but also reducing the impedance, thereby avoiding the influence of overheat on the current transmission capacity of the power connector due to the fact that the contact piece is abutted with the abutting element, and further avoiding the contact arms from being pressed and deflected downwards to impact the upper surface of the conductive plate due to overheat, and avoiding the fact that the contact arms are not scratched and are prevented from being deformed excessively due to elastic deformation of the contact arms due to the fact that the upper surface of the conductive plate is provided with the supporting ribs and the avoiding grooves on two opposite sides of the supporting ribs are respectively positioned below the two rows of the contact arms when the contact piece is assembled on the conductive plate.
[ Description of the drawings ]
FIG. 1 is a schematic view of a power connector, a docking element and a circuit board according to a first embodiment of the present utility model;
FIG. 2 is a schematic view of a power connector, a docking element and a circuit board according to a first embodiment of the present utility model;
Fig. 3 is an exploded perspective view of one of the contacts and one of the conductors of the power connector of the first embodiment of the present utility model;
fig. 4 is a perspective view showing a combination of one of the contacts and one of the conductors of the power connector according to the first embodiment of the present utility model;
FIG. 5 is a partial top view of FIG. 4;
FIG. 6 is a cross-sectional view of FIG. 5 taken along line A-A;
FIG. 7 is a partial cross-sectional view of the power connector of the first embodiment of the present utility model mated with the docking element;
fig. 8 is an exploded perspective view of one of the contacts and one of the conductors of the power connector of the second embodiment of the present utility model;
Fig. 9 is a perspective view showing a combination of one of the contact members and one of the conductors of the power connector according to the second embodiment of the present utility model;
FIG. 10 is a partial top view of FIG. 9;
FIG. 11 is an exploded perspective view of a power connector according to a third embodiment of the present utility model;
fig. 12 is a perspective view showing a power connector according to a third embodiment of the present utility model mounted on a circuit board;
FIG. 13 is an enlarged view of a portion of FIG. 12 at B;
FIG. 14 is a partial vertical sectional view of FIG. 12 in the front-to-rear direction;
Fig. 15 is a schematic view of one of the power contacts and the corresponding conductive plate of a third embodiment of a power connector of the present utility model.
Reference numerals of the specific embodiments illustrate:
[ detailed description ] of the invention
For a better understanding of the present utility model, reference will now be made in detail to the present utility model, examples of which are illustrated in the accompanying drawings.
As shown in fig. 1 to 10, the power connector 100 of the present utility model defines a front-rear direction, and a left-right direction and an up-down direction perpendicular to the front-rear direction. For the convenience of understanding the drawings, the forward direction in the front-rear direction is the positive direction of the X axis, the rightward direction in the left-right direction is the positive direction of the Y axis, and the upward direction in the up-down direction is the positive direction of the Z axis.
As shown in fig. 1 to 7, in the power connector 100 according to the first embodiment of the present utility model, the power connector 100 is configured to be electrically contacted with two docking elements 200 upwards and soldered with a circuit board 300 downwards, and includes two power contacts 1 and two conductive plates 2 corresponding to the two power contacts 1 respectively, wherein the two conductive plates 2 are assembled with the two power contacts 1 in a one-to-one correspondence, and each power contact 1 is located above the corresponding conductive plate 2 and is assembled and fixed on the corresponding conductive plate 2. Each power contact 1 is abutted upward against the corresponding abutting element 200, and the lower surfaces of the two conductive plates 2 are soldered to the same circuit board 300.
As shown in fig. 1, 3, 5 and 7, each of the power contacts 1 is formed by stamping and bending a metal plate (in this embodiment, the base material of the power contact 1 is a copper alloy, although in other embodiments, the power contact 1 may be made of other metal materials). Each power contact 1 has a plurality of connection bars 11, opposite sides of the connection bars 11 located in the middle of each power contact 1 are respectively bent upwards to extend a plurality of power contact arms 12, and are arranged in two rows along the extending direction of the connection bars 11 (i.e. along the left-right direction), only one side of each of the two connection bars 11 located at the front and rear edges of each power contact 1 is connected with the power contact arm 12, and the plurality of power contact arms 12 are used for elastically interfacing with the interfacing element 200. Specifically, in this embodiment, the number of the connection bars 11 is plural, the connection bars 11 are arranged in the front-rear direction, a plurality of rows of the power contact arms 12 extend from the connection bars 11, each connection bar 11 extends in the left-right direction, the front and rear longitudinal side edges of each connection bar 11 located in the middle extend toward the far side from each other and are bent with a plurality of the power contact arms 12, the inner side edges of the two connection bars 11 at the front and rear side edges are bent with a plurality of the power contact arms 12, and the plurality of the power contact arms 12 at each side are arranged in a row in the left-right direction. The power contact arms 12 of one of the two power contacts 1 and the corresponding conductive plate 2 are electrically connected to transmit an input current, and the power contact arms 12 of the other power contact 1 and the corresponding conductive plate 2 are electrically connected to transmit an output current, so that the docking element 200 and the circuit board 300 can perform input and output of a power supply through the power connector 100.
As shown in fig. 1, 3, 5 and 7, one end of each of the power contact arms 12 is connected to the connecting bar 11, and the other end is a free end. Each power contact arm 12 has a bending portion 121 at a side near the connecting bar 11, and two elastic contact sections 122 extend upward from the bending portion 121, where the two elastic contact sections 122 are spaced apart from each other along the left-right direction. A first blanking groove 123 is arranged between two adjacent power contact arms 12 in the same row, and the first blanking groove 123 provides a relief for deformation of the power contact arms 12. A second blanking groove 124 is provided between the two elastic contact sections 122 of the same power contact arm 12, the length of the first blanking groove 123 is longer than that of the second blanking groove 124 when seen in the front-back direction, and the first blanking groove 123 is closer to the connecting strip 11 connected with the power contact arm 12 than the second blanking groove 124, so that the elastic contact sections 122 of the power contact arm 12 can be ensured to have sufficient strength. The width of the first blanking groove 123 is smaller than the width of the elastic contact section 122 along the left-right direction, and the width of the first blanking groove 123 is equal to the width of the second blanking groove 124 along the left-right direction, so that the power contact 1 can be provided with more power contact arms 12 on the premise of limited volume, and the power contact 1 can transmit more current.
As shown in fig. 1, 3, 5 and 7, each power contact arm 12 has two small-area elastic contact sections 122, each elastic contact section 122 has a curved arc surface 1221, and the curved arc surface 1221 is bent upwards and is butted with the docking element 200, so that compared with the case that each power contact arm 12 is only provided with one elastic contact section 122 having a larger area, the area of the curved arc surface 1221 of the large-area elastic contact section 122 is also larger, but the coplanarity of the curved arc surface 1221 is deviated due to the surface arc shape of the curved arc surface 1221, and the effective contact area of the curved arc surface 1221 and the docking element 200 is far smaller than the area of the curved arc surface 1221. However, the coplanarity of the curved arc surfaces 1221 of each of the two elastic contact sections 122 disposed at a distance from each other is better controlled than that of the large-area curved arc surfaces 1221, so that the sum of the actual contact areas of the curved arc surfaces 1221 of the two elastic contact sections 122 is larger than that of the curved arc surfaces 1221 of one large-area elastic contact section 122, which can increase the current carrying capacity of the power contact arm 12. Moreover, since each of the power contact arms 12 has two elastic contact sections 122, compared with a case that only one elastic contact section 122 is provided on one of the power contact arms 12 to contact with the docking element 200, the two elastic contact sections 122 not only increase the contact point with the docking element 200, reduce the impedance and thus reduce the heat generation, which is beneficial for the power connector 100 to transmit a large current, but also improve the forward force of the contact of the power contact arms 12 relative to the one elastic contact section 122, thereby avoiding the fatigue of the power contact arms 12.
As shown in fig. 5 and 7, each connecting bar 11 is bent towards an adjacent connecting bar 11 to extend a row of power contact arms 12, the free ends of two adjacent rows of power contact arms 12 of two adjacent connecting bars 11 are opposite and spaced apart from each other, and the spacing between the free ends of two adjacent rows of power contact arms 12 in the front-rear direction is greater than the width of the first blanking groove 123 and the second blanking groove 124, so that when the power contact arms 12 are pressed and deformed downwards, the free ends of two adjacent rows of power contact arms 12 of two adjacent connecting bars 11 have enough spacing to provide a yielding position for the power contact arms 12, thereby avoiding the collision between the free ends of two adjacent rows of power contact arms 12.
As shown in fig. 1, 2, 3, 5, 6 and 7, the power contact 1 has two bridging portions 13, two bridging portions 13 are located on the left and right sides of the plurality of connection bars 11, and two bridging portions 13 are respectively connected to the left and right sides of the plurality of connection bars 11. The upper surface of the power contact 1 is provided with at least one convex hull 14 in an upward protruding manner, specifically, each of the bridge portions 13 is provided with one convex hull 14 in an upward protruding manner on both front and rear sides (of course, in other embodiments, the position of the convex hull 14 may be disposed at other positions of the power contact 1). Before the docking element 200 is docked with the power connector 100 downward, the power contact arm 12 is higher than the convex hull 14 along the up-down direction, and when the docking element 200 is docked with the power connector 100 downward, the convex hull 14 can abut the docking element 200 upward, so that the convex hull 14 can stop the power contact arm 12 from being over-pressed.
As shown in fig. 1 and 3, the left and right ends of each of the two connection bars 11 located at the front and rear side edges of the power contact 1 are respectively connected to the two bridging portions 13, and each of the two connection bars 11 located at the front and rear side edges of the power contact 1 has only one side to which a plurality of the power contact arms 12 are connected, and a plurality of the power contact arms 12 connected to the same connection bar 11 are arranged in a row.
As shown in fig. 1, 2, 3, 4 and 5, the periphery of the power contact 1 extends downward to form four side blocking walls 16, specifically, one side of each bridge portion 13 is connected to a plurality of the connecting strips 11, and the other side is connected to one corresponding side blocking wall 16, that is, one side of each bridge portion 13 away from the connecting strip 11 is connected to one side blocking wall 16 that extends downward in a bending manner. One side of each of the two connecting strips 11 positioned at the front and rear side edges of the power contact 1 is connected with a plurality of power contact arms 12, and the other side of each of the two connecting strips 11 is connected with one corresponding side blocking wall 16, namely, the outer side edges of the two connecting strips 11 positioned at the front and rear side edges of the power contact 1 are connected with one side blocking wall 16 which is bent and extended downwards. And any two adjacent side barrier walls 16 are spaced apart from each other, and the lower end surfaces of four side barrier walls 16 are soldered to the circuit board 300. Two side blocking walls 16 disposed opposite to each other in the front-rear direction each have two holding portions 161 (of course, in other embodiments, only one side blocking wall 16 or three side blocking walls 16 or four side blocking walls 16 may have the holding portions 161, and the number of the holding portions 161 may be one, three, etc.), in this embodiment, the holding portion 161 is a groove, and the holding portion 161 is used to hold the conductive plate 2 with each other.
As shown in fig. 3 and 7, each of the conductive plates 2 is made of a metal material with high conductivity, the material of the conductive plate 2 is copper in this embodiment (of course, the conductive plate 2 may be made of other metal materials with high conductivity in other embodiments), the conductivity of the conductive plate 2 is higher than the conductivity of the power contact 1 (of course, the conductivity of the conductive plate 2 may be equal to or lower than the conductivity of the power contact 1 in other embodiments), and the conductive plate 2 is flat. The upper surface of the conductive plate 2 is provided with a plurality of supporting ribs 21 and a plurality of avoiding grooves 22, each conductive plate 2 is located below the corresponding power contact 1, and the upper surface of each conductive plate 2 is provided with at least one supporting rib 21 and at least one avoiding groove 22 located on one side of the supporting rib 21. Specifically, the upper surface of the conductive plate 2 is provided with a plurality of supporting ribs 21 and a plurality of avoiding grooves 22, and the plurality of supporting ribs 21 and the plurality of avoiding grooves 22 are alternately distributed along the front-rear direction, the plurality of supporting ribs 21 and the plurality of connecting strips 11 are in one-to-one correspondence, and the avoiding grooves 22 are located below the power contact arms 12 to provide a space for elastic deformation of the power contact arms 12. Wherein the opposite sides of the support rib 21 located in the middle are provided with the escape grooves 22, and the two support ribs 21 located at the front and rear side edges of the conductive plate 2 (i.e., the support rib 21 located at the forefront and the support rib 21 located at the rearmost side) are provided with the escape grooves 22 only at the inner sides thereof. The width of the avoidance groove 22 is greater than the width of the support rib 21 along the front-rear direction, the projections of the two rows of the power contact arms 12 on the two adjacent connection bars 11 are located in the same avoidance groove 22 when seen in the up-down direction, and when the docking element 200 is docked with the power connector 100 downwards, the power contact arms 12 are deflected downwards and a gap is formed between the free ends of the power contact arms 12 and the bottom wall of the avoidance groove 22. Two mating portions 23 are respectively protruding from the front and rear side walls of the conductive plate 2 (of course, in other embodiments, the mating portions 23 may be disposed on the left and right side walls of the conductive plate 2, and the number of the mating portions 23 may be one, three, etc.), in this embodiment, the mating portions 23 are protruding blocks, and each mating portion 23 is configured to be fastened with the corresponding fastening portion 161.
As shown in fig. 1 and 3, each conductive plate 2 has a connecting wall 24 corresponding to each bridge portion 13, the two connecting walls 24 of each conductive plate 2 are respectively located at the left and right sides of the plurality of supporting ribs 21, and each connecting wall 24 is connected to the plurality of supporting ribs 21 near one side of the plurality of supporting ribs 21, each connecting wall 24 is used for supporting the corresponding bridge portion 13 upwards, and each connecting wall 24 and the corresponding bridge portion 13 are mutually conducted, so that current can be conducted to the circuit board 300 and the docking element 200 through the connecting walls 24 and the bridge portions 13.
As shown in fig. 1, 3 and 7, two of the support ribs 21 located at both front and rear side edges of the conductive plate 2 are located at the foremost and rearmost sides of the plurality of support ribs 21, respectively. The left and right ends of each of the support ribs 21 are connected to the two connection walls 24, respectively. The supporting ribs 21 of each conductive plate 2 are respectively used for supporting the connection bars 11 of the power contact 1 upwards, and each supporting rib 21 and the corresponding connection bar 11 are mutually communicated, so that current can be conducted to the circuit board 300 and the docking element 200 through the supporting ribs 21 and the connection bars 11.
As shown in fig. 4 and 7, the lower surface of each conductive plate 2 further has a plurality of receiving grooves 26, wherein the Rong Liaocao and the avoiding grooves 22 are spaced apart from each other in the up-down direction, each Rong Liaocao does not penetrate through four side walls of the conductive plate 2, and the Rong Liaocao is used for receiving solder, so that the conductive plate 2 can be soldered on the circuit board 300 more stably.
As shown in fig. 2, 3, 4 and 7, when the power contact 1 is assembled on the conductive plate 2, each supporting rib 21 supports the corresponding connecting bar 11 upwards, and the avoiding groove 22 on the side of each supporting rib 21 is located below the power contact arm 12 of the corresponding connecting bar 11 to provide a space for elastic deformation of the power contact arm 12. Four side blocking walls 16 respectively surround the peripheral side walls of the conductive plate 2, and the matching portion 23 is clamped with the clamping portion 161, so that the conductive plate 2 can limit the power contact 1 up and down, and the peripheral side walls of the conductive plate 2 can respectively block the four side blocking walls 16, so that the conductive plate 2 can limit the power contact 1 in the front-back direction and the left-right direction. And the lower surface of the conductive plate 2 and the lower edges of the four side blocking walls 16 are soldered to the circuit board 300, so that the power connector 100 has a good current carrying capability.
As shown in fig. 8 to 10, a second embodiment of the power connector 100 is different from the power connector 100 of the first embodiment in that the remaining structure and connection relationship are the same as those of the first embodiment: each of the power contact arms 12 of the power contact 1 has only one elastic contact section 122 extending from the bending portion 121 in an upward bending manner, the elastic contact section 122 is bent upward to be abutted against the abutting element 200, and the width of the elastic contact section 122 in the second embodiment in the left-right direction is substantially equal to the width of the elastic contact section 122 in the first embodiment. The lower surface of the conductive plate 2 is concavely provided with a plurality of Rong Liaocao pieces of slots 26, and the slots 26 are arranged at intervals along the left-right direction, and each Rong Liaocao piece of slots penetrates through the front and rear side walls of the conductive plate 2 in the front-rear direction (of course, in other embodiments, a plurality of Rong Liaocao pieces of slots 26 may be arranged at intervals along the front-rear direction, and each Rong Liaocao piece of slots penetrates through the left and right side walls of the conductive plate 2 in the left-right direction).
As shown in fig. 11 to 15, a third embodiment of the power connector 100 includes: an insulating outer frame 3, the insulating outer frame 3 is provided with a housing cavity 31 and a plurality of terminal slots 32 surrounding the housing cavity 31, a plurality of partition ribs 311 are provided in the housing cavity 31, two ends of each partition rib 311 are respectively connected with two opposite side walls of the housing cavity 31, so as to divide the housing cavity 31 into a plurality of independent areas 312, thus the partition ribs 311 can strengthen the strength of the insulating outer frame 3. The plurality of terminal grooves 32 are formed around the plurality of independent areas 312 and the partition ribs 311, and the plurality of terminal grooves 32 on the same side of the plurality of independent areas 312 and the partition ribs 311 are spaced apart from each other and arranged in a row. The insulating outer frame 3 is further provided with a plurality of relief grooves 33, the plurality of relief grooves 33 are in one-to-one correspondence with the plurality of terminal grooves 32, each relief groove 33 is located above the corresponding terminal groove 32 and the relief groove 33 is vertically communicated with the corresponding terminal groove 32.
As shown in fig. 11 to 15, the number of the power contacts 1 and the conductive plates is plural, and the plurality of ground contacts 4 and the plurality of power contacts 1 are alternately arranged (the sum of the power contacts 1 and the ground contacts 4 is seven in the present embodiment, the number of the conductive plates 2 is seven, of course, the number of the power contacts 1, the ground contacts 4 and the conductive plates 2 may be one, two, three, or the like in other embodiments). The power contacts 1 and the ground contacts 4 are respectively and electrically connected with the conductive plates 2 in a one-to-one correspondence, that is, one power contact 1 corresponds to one conductive plate 2, and one ground contact 4 corresponds to one conductive plate 2. The power contacts 1 and the ground contacts 4 are respectively and individually accommodated in the corresponding areas 312, and each of the partition ribs 311 is located between the adjacent power contacts 1 and ground contacts 4. As shown in fig. 11 to 15, each power contact 1 has two connection bars 11, one side of any one 11 of the two connection bars 11 of the power contact 1, which is close to the other 11, is connected with a plurality of power contact arms 12, and the power contact arms 12 connected to one 11 of the connection bars are arranged in a row, the free ends of the two rows of power contact arms 12 are oppositely disposed, and each power contact arm 12 is bent upward to butt against the butt joint element 200 (the butt joint element 200 is not shown in fig. 11 to 15, and reference is made to fig. 1 in the first embodiment). The conductive plates 2 are located below the corresponding power contact 1, and the upper surface of each conductive plate 2 corresponding to the power contact 1 is provided with two supporting ribs 21 and one avoidance groove 22 located between the two supporting ribs 21, the two supporting ribs 21 are used for supporting the two connecting strips 11 of the power contact 1 upwards, and the avoidance grooves 22 are located below the two rows of power contact arms 12 and used for providing the power contact arms 12 with the avoidance. Each power contact 1 is soldered to the circuit board 300 at the lower side through the corresponding conductive plate 2, so that the contact area with the circuit board 300 is increased compared with the contact area between the spring plate and the circuit board 300, which is directly extended from the power contact 1, so that the power connector 100 can transmit a larger current.
As shown in fig. 11 to 15, the ground contact 4 has the same structure as the power contact 1, that is, the overall appearance structure and size of the ground contact 4 are identical to those of the power contact 1. Each grounding contact 4 has two connection bars 11, one side of any one 11 of the two connection bars 11 of the grounding contact 4, which is close to the other 11, is connected with a plurality of grounding contact arms 41, the grounding contact arms 41 connected to one 11 are arranged in a row, the free ends of the two rows of grounding contact arms 41 are oppositely arranged, and each grounding contact arm 41 is bent upwards to butt against the butt joint element 200. The upper surface of each conductive plate 2 corresponding to the ground contact 4 is provided with two supporting ribs 21 and one avoiding groove 22 between the two supporting ribs 21, the two supporting ribs 21 are used for supporting the two connecting strips 11 of the ground contact 4 upwards, and the avoiding grooves 22 are positioned below the two rows of the ground contact arms 41 for providing the ground contact arms 41 with an avoidance. Each ground contact 4 is soldered to the circuit board 300 on the lower side by the corresponding conductive plate 2, and the adjacent power contact 1 and ground contact 4 are connected in series to each other on the circuit board 300 to form a loop, so that the power contact 1 can transmit an input current, and the ground contact 4 can transmit an output current. In other words, adjacent power contacts 1 and ground contacts 4 are soldered to the circuit board 300 through the corresponding conductive plates 2, and the traces on the circuit board 300 can connect the adjacent two conductive plates 2 in series, so that the adjacent power contacts 1 and ground contacts 4 form a circuit on the circuit board 300. Specifically, in the present embodiment, the sum of the power contacts 1 and the ground contacts 4 is seven, which includes four power contacts 1 and three ground contacts 4, wherein two ground contacts 4 are respectively corresponding to two power contacts 1 one by one and are connected in series to form a loop on the circuit board 300, so that the power contacts 1 and the ground contacts 4 connected in series to each other respectively transmit input and output currents. The other one of the three ground contacts 4 is connected in series with the two adjacent power contacts 1 of the circuit board 300 to form a loop, so that the two power contacts 1 transmit input current, and the ground contact 4 transmits output current. Of course, the number of the contacts 1 can be defined according to specific requirements, and the functions are not limited to the above.
As shown in fig. 11 to 15, the power connector 100 further has a plurality of independent terminals 5, wherein the independent terminals 5 are held in the terminal slots 32 and are disposed around the power contacts 1 and the ground contacts 4, and the independent terminals 5 may be one or more of signal terminals, power terminals, ground terminals, and other terminals. Each of the individual terminals has a soldering leg 51, a fixing portion 52 and an elastic contact arm 53, and one end of the fixing portion 52 is connected to the soldering leg 51, and the other end is connected to the elastic contact arm 53. The fixing portion 52 is accommodated in the terminal slot 32, the soldering leg 51 extends downward into the terminal slot 32 and is soldered to the circuit board 300, the elastic contact arm 53 extends upward out of the terminal slot 32 and is butted with the docking element 200, and the yielding slot 33 can provide yielding for deformation of the elastic contact arm 53.
In summary, the power connector 100 of the present utility model has the following advantages:
(1) Opposite sides of the connecting strip 11 of the power contact 1 are respectively bent upwards to extend a plurality of power contact arms 12 and are arranged in two rows along the extending direction of the connecting strip 11, and the plurality of power contact arms 12 are used for elastically abutting against the abutting element 200; in this way, the number of the power contact arms 12 is increased, so that the contact point between the power contact 1 and the docking element 200 is increased, the contact area between the power contact 1 and the docking element 200 is increased, the current carrying capacity of the power contact 1 is increased, the impedance is reduced, the heat generated when the power contact 1 is docked with the docking element 200 is reduced, the capacity of affecting the current transmission of the power connector 100 due to overheating is further avoided, the upper surface of the conductive plate 2 is provided with the supporting rib 21 and the avoiding grooves 22 positioned on two opposite sides of the supporting rib 21, when the power contact 1 is assembled on the conductive plate 2, the avoiding grooves 22 positioned on two opposite sides of the supporting rib 21 are respectively positioned below the two rows of the power contact arms 12 so as to provide the space for elastically deforming the power contact arms 12, the situation that the contact arms 12 are prevented from being excessively deformed due to the contact arms 12 being pressed down by the docking element 200, and the contact arms 12 are prevented from being excessively deformed due to the fact that the conductive plates 2 are excessively pressed against the contact arms 12, and the contact arms 12 are prevented from being excessively deformed due to the fact that the conductive plates are excessively pressed against the conductive plates 2 are prevented.
(2) When the power contact 1 is assembled on the conductive plate 2, the four side blocking walls 16 respectively surround the periphery of the conductive plate 2, and the matching portion 23 is clamped with the clamping portion 161; the four side blocking walls 16 can be blocked by the peripheral side walls of the conductive plate 2 in the front-back direction and the left-right direction, so that the conductive plate 2 can limit the power contact 1 in the front-back direction and the left-right direction, the mating portion 23 and the fastening portion 161 are fastened to each other, so that the conductive plate 2 limits the power contact 1 in the up-down direction through the mating portion 23, and the situation that the power contact 1 is offset in the high-frequency vibration state of the power connector 100, so that part of the power contact arms 12 cannot contact with the docking element 200 and are electrically conducted is avoided, and the lower surface of the conductive plate 2 and the lower edge of the side blocking walls 16 are welded with the circuit board 300, so that the current carrying capacity of the power contact 1 can be further increased by the arrangement of the side blocking walls 16, and the power connector 100 can transmit larger current.
(3) The first blanking groove 123 is arranged between two adjacent power contact arms 12 in the same row, so that the first blanking groove 123 can avoid the two adjacent power contact arms 12 in the same row from being impacted and damaged when being pressed, each power contact arm 12 is provided with two elastic contact sections 122 which are mutually spaced along the left-right direction, the second blanking groove 124 is arranged between the two elastic contact sections 122, and the second blanking groove 124 can avoid the two adjacent elastic contact sections 122 from being impacted and damaged when being pressed; the length of the first discharging groove 123 is greater than the length of the second discharging groove 124, and the width of the first discharging groove 123 in the left-right direction is smaller than the width of the elastic contact section 122; so not only make the power contact arm 12 have better elasticity, but also can guarantee moreover that the elasticity contact section 122 has better intensity, moreover set up the elasticity contact section 122 be wider than first blanking groove 123, so still can make under keeping the elasticity contact section 122 has good intensity the power contact 1 can have more the elasticity contact section 122 of range under the limited prerequisite of volume, and then make the power contact 1 can transmit more electric current.
(4) The free ends of the two adjacent rows of power contact arms 12 on the two adjacent connecting strips 11 are oppositely arranged and spaced from each other, the plurality of support ribs 21 respectively support the plurality of connecting strips 11, the width of the avoidance grooves 22 in the front-rear direction is larger than that of the support ribs 21, and the projections of the two rows of power contact arms 12 on the two adjacent connecting strips 11 are positioned in the same avoidance groove 22 when seen in the up-down direction; in this way, the power contact arms 12 in the front-rear direction can be more compactly arranged, and each of the avoiding grooves 22 can simultaneously provide a yielding for two adjacent rows of power contact arms 12 with opposite free ends, so that the power contact arms 12 can be further prevented from being impacted against the conductive plate 2 when being pressed to move downwards, and the power contact arms 12 are damaged or excessively deformed, so that the power contact arms 12 cannot be stably elastically butted with the butting element 200.
(5) The upper surface of the power contact 1 is provided with the convex hull 14 in an upward convex manner, when the docking element 200 is in downward docking with the power connector 100, the power contact arm 12 is higher than the convex hull 14 along the up-down direction, so that when the docking element 200 is in downward abutting contact with the power contact arm 12, the convex hull 14 can be in upward abutting contact with the docking element 200, further, the situation that the docking element 200 excessively presses down the power contact arm 12 to cause elastic failure due to the fact that the power contact arm 12 is over-pressed is avoided, and when the docking element 200 is in downward abutting contact with the power connector 100, the power contact arm 12 is deflected downwards, and a gap is reserved between the free end of the power contact arm 12 and the bottom wall of the avoidance groove 22, so that the free end of the power contact arm 12 is impacted down to the conductive plate 2 when the power contact arm 12 is in downward pressing movement, and further, the situation that the power contact arm 12 is damaged is avoided.
(6) The conductive plate 2 is made of a metal material with high conductivity, and the conductivity of the conductive plate 2 is higher than that of the power contact 1, so that the conductive plate 2 has good current carrying capacity, and the whole power connector 100 can transmit larger current.
(7) Adjacent power contacts 1 and ground contacts 4 can be communicated with each other through a circuit board 300 to form a loop, so that large current can be transmitted between the docking element 100 and the circuit board 300 through the power contacts 1 and the ground contacts 4; the power contacts 1 and the ground contacts 4 are alternately arranged in the whole area of the circuit board 300 and the docking element 200, so that a plurality of longer circuits are not required to be arranged on the circuit board 300 to enable power to be transmitted to the periphery of the circuit board 300, thus reducing the circuit arrangement space required for transmitting current, the power contacts 1 and the ground contacts 4 are alternately arranged on the circuit board 300 to reduce the circuit arrangement on the circuit board 300 and further reduce the number of copper foil layers on the circuit board 300, thus reducing the loss of power and heat generation, and the reduction of heat can enable the current resistance intensity of the power contacts 1 and the ground contacts 4 to be increased and further improve the current carrying capacity of the power connector 100; and, since the power contact 1 and the ground contact 4 are soldered to the circuit board 300 through the corresponding conductive plates 2, the contact area with the circuit board 300 is increased and the current carrying capacity of the power connector 100 is further increased, compared to the case where the power contact 1 and the ground contact 4 extend out of the corresponding spring plate to be in elastic contact with the circuit board 300.
(8) The plurality of independent terminals 5 are fixed in the plurality of terminal grooves 32 and are arranged around the plurality of power contacts 1 and the plurality of grounding contacts 4 in a surrounding manner, so that the plurality of independent terminals 5 can be flexibly selected as one terminal or a plurality of types of terminals of a signal terminal, a low-power terminal or a grounding terminal according to actual requirements, different additional functions can be transmitted by the power connector 100 according to different definitions of the independent terminals 5, a plurality of separation ribs 311 are arranged in the accommodating cavity 31 of the insulating outer frame 3, two ends of each separation rib 311 are respectively connected with two opposite side walls of the accommodating cavity 31, the accommodating cavity 31 is divided into a plurality of independent areas 312, the plurality of power contacts 1 and the plurality of grounding contacts 4 are respectively and independently accommodated in each corresponding area 312, and each separation rib 311 is positioned between the adjacent power contacts 1 and the grounding contacts 4; in this way, the presence of the partition rib 311 not only can strengthen the strength of the insulating housing 3, but also can position and separate the adjacent power contact 1 and ground contact 4.
The above detailed description is merely illustrative of the preferred embodiments of the utility model and is not intended to limit the scope of the utility model, so that all equivalent technical changes that can be made by the present specification and illustrations are included in the scope of the utility model.
Claims (15)
1. A power connector for making electrical contact with a mating member, comprising:
The power contact piece is provided with a plurality of connecting strips, at least one of the two opposite sides of the connecting strip is respectively bent upwards to extend a plurality of power contact arms which are arranged in two rows along the extending direction of the connecting strip, and the plurality of power contact arms are used for elastically butting with the butting element;
The conductive plate is positioned below the power supply contact arm, the upper surface of the conductive plate is provided with a plurality of supporting ribs, and opposite sides of at least one supporting rib are provided with avoidance grooves;
When the power contact piece is assembled on the conducting plate, the supporting ribs support the connecting strips, and the avoidance grooves on two opposite sides of the supporting ribs are respectively positioned below the two rows of power contact arms and used for providing space for elastic deformation of the power contact arms.
2. The power connector of claim 1, wherein: the periphery of the power contact piece downwards extends to form four side blocking walls, at least one side blocking wall is provided with a buckling part, the conducting plate is provided with at least one matching part corresponding to the buckling part, when the power contact piece is assembled on the conducting plate, the four side blocking walls respectively surround the periphery of the conducting plate, and the matching parts are clamped with the buckling part.
3. The power connector of claim 2, wherein: the power supply contact is provided with two bridging parts, the two bridging parts are respectively positioned at the left side and the right side of the connecting strips, one side of each bridging part is connected with the connecting strips, the other side is connected with one side baffle wall, the conductive plate is provided with a connecting wall corresponding to each bridging part, the number of the supporting ribs is multiple, each connecting wall is connected with the plurality of supporting ribs, and the connecting wall is used for supporting the bridging parts upwards.
4. The power connector of claim 1, wherein: the side edge of the power contact piece is bent downwards to extend to form at least one side baffle wall, when the power contact piece is assembled on the conductive plate, the side wall of the conductive plate is used for stopping the side baffle wall, and the lower surface of the conductive plate and the lower end face of the side baffle wall are welded with a circuit board.
5. The power connector of claim 1, wherein: a first blanking groove is arranged between two adjacent power supply contact arms in the same row, each power supply contact arm is provided with two elastic contact sections which are mutually spaced along the left-right direction, a second blanking groove is arranged between the two elastic contact sections, the length of the first blanking groove is larger than that of the second blanking groove, and the width of the first blanking groove is smaller than that of the elastic contact sections along the left-right direction.
6. The power connector of claim 1, wherein: the number of the connecting strips is multiple, a plurality of rows of power supply contact arms extend from the connecting strips, the free ends of two adjacent rows of power supply contact arms on two adjacent connecting strips are oppositely arranged and mutually spaced, the number of the supporting ribs and the avoidance grooves is multiple, the support ribs respectively support the connecting strips, the width of the avoidance grooves is larger than that of the support ribs along the front-back direction, and the projections of the two rows of power supply contact arms on the adjacent two connecting strips are located in the same avoidance groove along the vertical direction.
7. The power connector of claim 1, wherein: the conductive plate is made of a metal material with high conductivity, and the conductivity of the conductive plate is higher than that of the power supply contact piece.
8. The power connector of claim 1, wherein: the upper surface of the power contact piece is provided with at least one convex hull in an upward convex mode, the power contact arm is higher than the convex hull along the up-down direction before the docking element is docked with the power connector downwards, and when the docking element is docked with the power connector downwards, the power contact arm is deflected downwards, and a gap is reserved between the free end of the power contact arm and the bottom wall of the avoidance groove.
9. The power connector of claim 1, wherein: the lower surface of the conductive plate is provided with a plurality of containing grooves, the containing grooves and the avoiding grooves are mutually spaced in the up-down direction, and Rong Liaocao is used for containing the solder when the lower surface of the conductive plate is welded with a circuit board through the solder.
10. The power connector of claim 1, wherein: the power supply contact is characterized in that the number of the power supply contact is two, the two power supply contact pieces are assembled in one-to-one correspondence, the lower surfaces of the two power supply contact pieces are welded with the same circuit board, the two power supply contact pieces are respectively butted with the two butting elements, one power supply contact piece is provided with a plurality of power supply contact arms and corresponding power supply contact pieces, the power supply contact pieces are electrically connected with the corresponding power supply contact arms and corresponding power supply contact pieces, and the other power supply contact pieces are electrically connected with the corresponding power supply contact pieces, and are used for transmitting input current.
11. A power connector for interfacing upwardly with a docking element, comprising:
the power supply contact piece is provided with at least one connecting strip and at least one row of power supply contact arms connected with the connecting strip, one end of each power supply contact arm is connected with the connecting strip, and the other end of each power supply contact arm is bent upwards to be butted with the corresponding butting element;
The conductive plate is positioned below the power supply contact arm, and the upper surface of the conductive plate is provided with at least one supporting rib and an avoidance groove positioned on at least one side of the supporting rib;
When the power contact piece is assembled on the conducting plate, the supporting rib upwards supports the connecting strip, and the avoidance groove is positioned below the power contact arm and used for allowing the power contact arm to be in abdication.
12. The power connector of claim 11, wherein: the power supply contact piece is characterized in that four side blocking walls are formed by downwards extending the periphery of the power supply contact piece, at least one side blocking wall is provided with a buckling part, the conducting plate is provided with at least one matching part corresponding to the buckling part, when the power supply contact piece is assembled on the conducting plate, the four side blocking walls respectively surround the periphery of the conducting plate, the matching parts are clamped with the buckling parts, and the lower surface of the conducting plate and the lower end faces of the four side blocking walls are welded with a circuit board.
13. The power connector of claim 11, wherein: the power supply contact and the grounding contact are alternately arranged, the power supply contact and the grounding contact are respectively in one-to-one correspondence with the conductive plates and are electrically connected, and a plurality of independent terminals are fixedly arranged in the terminal grooves and are arranged around the power supply contact and the grounding contact.
14. The power connector of claim 13, wherein: each grounding contact piece is provided with a plurality of grounding contact arms, the grounding contact arms and the power contact arms are respectively butted with the butting element upwards, and the adjacent power contact pieces and the grounding contact pieces are respectively welded on a circuit board through the conductive plates corresponding to the power contact pieces and the grounding contact pieces, so that the power contact pieces and the grounding contact pieces form a loop on the circuit board.
15. The power connector of claim 13, wherein: the accommodating cavity is internally provided with a plurality of separation ribs, two ends of each separation rib are respectively connected with two opposite side walls of the accommodating cavity, so that the accommodating cavity is divided into a plurality of independent areas, a plurality of power contacts and a plurality of grounding contacts are respectively and independently accommodated in each corresponding area, and each separation rib is positioned between the adjacent power contacts and the adjacent grounding contacts.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN202321738222 | 2023-07-04 | ||
CN2023217382224 | 2023-07-04 |
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CN221041590U true CN221041590U (en) | 2024-05-28 |
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CN202322651995.5U Active CN221041590U (en) | 2023-07-04 | 2023-09-27 | Power connector |
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