CN221040641U - Back strand preventing device for cabling machine - Google Patents

Back strand preventing device for cabling machine Download PDF

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Publication number
CN221040641U
CN221040641U CN202323112765.8U CN202323112765U CN221040641U CN 221040641 U CN221040641 U CN 221040641U CN 202323112765 U CN202323112765 U CN 202323112765U CN 221040641 U CN221040641 U CN 221040641U
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China
Prior art keywords
wheel
cabling
back strand
tension controller
extrusion
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CN202323112765.8U
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Chinese (zh)
Inventor
郭子阳
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Henan Crosslink Cable Co ltd
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Henan Crosslink Cable Co ltd
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Abstract

The utility model discloses an anti-back strand device for a cabling machine, which comprises a pay-off rack, a cabling mechanism and a die, wherein a mounting rack is arranged between the pay-off rack and the cabling mechanism, the die is arranged on the other side of the cabling mechanism, a wire pressing bin is fixedly arranged at the other end of the die, a tension controller is fixedly arranged on the surface of one side of the mounting rack, an adjusting panel is fixedly arranged on the surface of the other side of the mounting rack, and an output shaft of the tension controller is fixedly connected with a roller. The beneficial effects are that: according to the utility model, the wire pressing bin is adopted, the plurality of groups of extrusion wheels are vertically and transversely arranged in the wire pressing bin, the surface of each extrusion wheel is provided with the annular wire grooves matched with the formed wires, and after the wires are formed by the die, the hydraulic rods push the wheel grooves of the extrusion wheels to fully extrude the wires in the vertical and transverse directions, so that the compactness of twisting is improved, the phenomenon that the back strand is caused when the conductors jump out of the twisting positions is avoided, the back strand prevention efficiency is fully improved, and the yield is improved.

Description

Back strand preventing device for cabling machine
Technical Field
The utility model relates to the technical field of cable processing, in particular to a back strand preventing device for a cable former.
Background
The cable needs to be processed by using a cable forming machine in the production process, the back strand of the cable mainly shows the condition that the surface of an extruded electric wire has a bag or a dent, and mainly because the paying-off tension of the cable forming machine is unstable, the monofilaments with small stress easily jump out of the original twisting positions to form the back strand, and meanwhile, the phenomenon of back strand can be caused due to loose twisting, so that the control of unified and stable tension of the monofilaments is a key for determining whether the back strand is generated.
Through retrieving the back discovery, the publication number is CN211920452U, the name is balanced buffer gear of tension of a cabling machine, this application has put forward among the current cabling machine tension control device, generally need constantly change the balancing weight of different weight and frequent adjustment balancing weight's position according to the cable of different textures, the operation is inconvenient, the problem of rate of accuracy low and influence work effect is provided with the mounting hole through the fixed block, through setting up the mounting hole at the fixed block, two spacing buffering combinations of mounting hole installation, use spring coupling baffle and semicircle tile, make the fixed block possess the buffer function to the fixed of cable, the fixed block can not too tight also can not be too loose to the fixed of cable, fixed effect is good, and can fix the cable of multiple material, need not frequently change the fixed block, work efficiency has been improved, but this application tension is still comparatively troublesome in adjustment, simultaneously, lack the further squeeze out of cable after the shaping, lead to the monofilament still to have the problem of strand position of jumping, it is inconvenient to use, prevent the strand is not high enough, still can further improve.
For the problems in the related art, no effective solution has been proposed at present.
Disclosure of utility model
(One) solving the technical problems
Aiming at the defects of the prior art, the utility model provides the back strand preventing device for the cable-former, which has the advantages of high back strand preventing efficiency and high yield, thereby solving the problems in the prior art.
(II) technical scheme
In order to realize the advantages of high back strand prevention efficiency and high yield, the utility model adopts the following specific technical scheme:
The utility model provides a stranding device is carried with preventing to cable-forming machine, includes pay off rack, cabling mechanism and mould, the mount is equipped with the mounting bracket between pay off rack and the cabling mechanism, and the mould is installed to cabling mechanism opposite side to mould other end fixed mounting has the line ball storehouse, mounting bracket one side fixed surface installs tension controller, and mounting bracket opposite side fixed surface installs adjusting panel, tension controller output shaft fixedly connected with gyro wheel, line ball storehouse surface fixed mounting has the pneumatic cylinder, and the piston rod other end fixed mounting of pneumatic cylinder has the wheel carrier to be provided with the extrusion wheel between the wheel carrier, the extrusion wheel passes through the shaft and rotates with the wheel carrier and be connected.
Further, an annular wire groove is formed in the edge surface of the extrusion wheel, the width of the annular wire groove is equal to the diameter of a formed cable, and the depth of the annular wire groove is equal to the radius of the formed cable.
Further, the extrusion wheels are arranged in a plurality of groups, and the extrusion wheels are distributed at equal intervals.
Further, the line pressing bin and the mold are coaxially arranged, and the hydraulic cylinders fixedly arranged on the outer surface of the line pressing bin are arranged along the central axis of the line pressing bin at equal angles.
Further, the output shaft of the tension controller is fixedly connected with the roller, and the roller and the tension controller are coaxially arranged.
Further, the output end of the adjusting panel is electrically connected with the input end of the tension controller.
Further, the surface of the mounting frame is fixedly provided with a plurality of groups of tension controllers and rollers from top to bottom.
Further, the wheel axle is rotatably connected with the wheel frame through a bearing, and the wheel axle and the extrusion wheel are coaxially arranged.
(III) beneficial effects
Compared with the prior art, the utility model provides the back strand preventing device for the cable forming machine, which has the following beneficial effects:
(1) According to the utility model, the wire pressing bin is adopted, the plurality of groups of extrusion wheels are vertically and transversely arranged in the wire pressing bin, the annular wire grooves matched with the formed wires are formed on the surfaces of the extrusion wheels, and after the wires are formed by the die, the hydraulic rods push the wheel grooves of the extrusion wheels to fully extrude the wires in the vertical and transverse directions, so that the compactness of twisting is improved, the phenomenon that the back strand is caused when a conductor jumps out of the twisting position is avoided, the back strand prevention efficiency is fully improved, and the yield is improved.
(2) The utility model adopts the roller and the tension controller, the output shaft of the tension controller is fixedly connected with the roller coaxially, the conductor wire bypasses the roller for a plurality of weeks, the movement of the conductor wire drives the roller to rotate, the roller rotates to drive the tension controller to rotate, the tension controller sets a tension value according to the production tension requirement, so that resistance is provided for the rotation of the roller, tension is further provided for the movement of the conductor wire, the tension is conveniently adjusted by the adjusting panel, the conductor wire is in the same tension by the adjustment of the adjusting panel, the problem that the monofilament jumps out of the stranding position is further avoided, and the phenomenon of back strand is further avoided.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a back strand prevention device for a cabling machine according to the present utility model;
FIG. 2 is a side view of a wire pressing bin according to the present utility model;
FIG. 3 is a schematic view of the external structure of the wire pressing bin according to the present utility model;
fig. 4 is a schematic view of the installation of the roller according to the present utility model.
In the figure:
1. A pay-off rack; 2. a mounting frame; 3. a roller; 4. a cabling mechanism; 5. a mold; 6. a wire pressing bin; 7. a hydraulic cylinder; 8. a wheel carrier; 9. a pressing wheel; 10. a wheel axle; 11. an adjustment panel; 12. tension controller.
Detailed Description
For the purpose of further illustrating the various embodiments, the present utility model provides the accompanying drawings, which are a part of the disclosure of the present utility model, and which are mainly used to illustrate the embodiments and, together with the description, serve to explain the principles of the embodiments, and with reference to these descriptions, one skilled in the art will recognize other possible implementations and advantages of the present utility model, wherein elements are not drawn to scale, and like reference numerals are generally used to designate like elements.
According to an embodiment of the utility model, a back strand preventing device for a cabling machine is provided.
The utility model will be further described with reference to the accompanying drawings and the specific embodiments, as shown in fig. 1-4, an anti-back strand device for a cabling machine according to the embodiment of the utility model comprises a pay-off rack 1, a cabling mechanism 4 and a mold 5, which are all common structures in the art, wherein a mounting frame 2 is fixedly arranged between the pay-off rack 1 and the cabling mechanism 4, the mold 5 is arranged on the other side of the cabling mechanism 4, a wire pressing bin 6 is fixedly arranged at the other end of the mold 5, a tension controller 12 is fixedly arranged on one side surface of the mounting frame 2, an adjusting panel 11 is fixedly arranged on the other side surface of the mounting frame 2, an output shaft of the tension controller 12 is fixedly connected with a roller 3, a conductor wire needs to bypass the roller 3 for a plurality of weeks, a hydraulic cylinder 7 is fixedly arranged on the outer surface of the wire pressing bin 6, a wheel carrier 8 is fixedly arranged at the other end of a piston rod of the hydraulic cylinder 7, a squeezing wheel 9 is arranged between the wheel carriers 8, the extrusion wheel 9 is rotationally connected with the wheel frame 8 through the wheel shaft 10, a plurality of groups of annular wire grooves are arranged on the edge surface of the extrusion wheel 9 vertically and transversely, the width of each annular wire groove is equal to the diameter of a formed cable, the depth of each annular wire groove is equal to the radius of the formed cable, a plurality of groups of extrusion wheel 9 are vertically and transversely arranged inside the wire pressing bin 6, the surface of the extrusion wheel 9 is provided with an annular wire groove matched with the formed cable, after the cable is molded by the mold 5, the hydraulic rod pushes the wheel groove of the extrusion wheel 9 to fully extrude the cable in the vertical and transverse directions, the twisting tightness is further improved, the phenomenon that back strands are caused by the fact that conductors jump out of twisting positions is avoided, the back strand preventing efficiency is fully improved, the yield is improved, meanwhile, an output shaft of the tension controller 12 is fixedly connected with the roller 3 coaxially, the conductor wires bypass the roller 3 for a plurality of weeks, the movement of conductor line drives gyro wheel 3 rotation, and gyro wheel 3 rotates and drives tension controller 12 rotation, and tension controller 12 sets for the tension value according to production tension needs to for gyro wheel 3's rotation provides resistance, and then provides tension to the movement of conductor line, and regulation panel 11 is convenient for adjust tension, through the regulation of regulation panel 11, makes the conductor line be in the same tension, has further avoided the problem that the monofilament jumped out the transposition position, has further avoided the phenomenon emergence of back of the body strand.
In one embodiment, the extrusion wheels 9 are arranged in a plurality of groups, and the extrusion wheels 9 are arranged at equal intervals, so that extrusion uniformity is improved.
In one embodiment, the wire pressing bin 6 and the mold 5 are coaxially arranged, and the hydraulic cylinders 7 fixedly arranged on the outer surface of the wire pressing bin 6 are arranged at equal angles along the central axis of the wire pressing bin 6, so that the synchronous movement of the extrusion wheel 9 is facilitated for extrusion operation.
In one embodiment, the output shaft of the tension controller 12 is fixedly connected with the roller 3, and the roller 3 and the tension controller 12 are coaxially arranged, so that the roller 3 is driven to rotate stably when the conductor wire moves, and the output shaft of the tension controller 12 is driven to rotate.
In one embodiment, the output of the adjustment panel 11 is electrically connected to the input of the tension controller 12, as is commonly known in the art.
In one embodiment, the surface of the mounting frame 2 is fixedly provided with a plurality of groups of tension controllers 12 and rollers 3 from top to bottom, so that the mounting space is saved, and meanwhile, the pay-off frames 1 need to be staggered to avoid mutual contact of conductor wires.
In one embodiment, the wheel axle 10 is rotatably connected to the wheel frame 8 via bearings, and the wheel axle 10 is coaxially arranged with the pinch wheel 9, so that the pinch wheel 9 is stably rotated.
Working principle:
After the cable is molded by the mold 5, the hydraulic rod pushes the wheel groove of the extrusion wheel 9 to fully extrude the cable in the vertical and transverse directions, so that the tightness of twisting is improved, the phenomenon that the conductor jumps out of the twisting position to cause back strand is avoided, the back strand prevention efficiency is fully improved, the yield is improved, meanwhile, the output shaft of the tension controller 12 is fixedly connected with the roller 3 coaxially, the conductor wire bypasses the roller 3 for a plurality of weeks, the movement of the conductor wire drives the roller 3 to rotate, the roller 3 rotates to drive the tension controller 12 to rotate, the tension controller 12 sets a tension value according to the production tension requirement, so that resistance is provided for the rotation of the roller 3, tension is further provided for the movement of the conductor wire, the adjusting panel 11 is convenient to adjust the tension, the conductor wire is in the same tension through the adjustment of the adjusting panel 11, the problem that the monofilament jumps out of the twisting position is further avoided, and the phenomenon of back strand is further avoided.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "configured," "connected," "secured," "screwed," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or in communication with each other or in interaction with each other, unless explicitly defined otherwise, the meaning of the terms described above in this application will be understood by those of ordinary skill in the art in view of the specific circumstances.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.

Claims (8)

1. The utility model provides a stranding device is prevented with back of body to cabling machine, its characterized in that, including pay off rack (1), cabling mechanism (4) and mould (5), the mount is equipped with mounting bracket (2) between pay off rack (1) and the cabling mechanism (4), and mould (5) are installed to cabling mechanism (4) opposite side to mould (5) other end fixed mounting has line ball storehouse (6), mounting bracket (2) one side fixed surface installs tension controller (12), and mounting bracket (2) opposite side fixed surface installs regulating panel (11), tension controller (12) output shaft fixedly connected with gyro wheel (3), line ball storehouse (6) surface fixed mounting has pneumatic cylinder (7), and the piston rod other end fixed mounting of pneumatic cylinder (7) has wheel carrier (8) to be provided with extrusion wheel (9) between wheel carrier (8), extrusion wheel (9) are through shaft (10) and wheel carrier (8) rotation connection.
2. Back strand prevention device for a cabling machine according to claim 1, characterized in that the edge surface of the extrusion wheel (9) is provided with an annular raceway, the annular raceway width being equal to the formed cable diameter and the annular raceway depth being equal to the formed cable radius.
3. The back strand preventing device for a cabling machine according to claim 1, wherein a plurality of groups of the extrusion wheels (9) are arranged, and the extrusion wheels (9) are arranged at equal intervals.
4. The back strand preventing device for the cabling machine according to claim 1, wherein the wire pressing bin (6) is coaxially arranged with the die (5), and the hydraulic cylinders (7) fixedly arranged on the outer surface of the wire pressing bin (6) are arranged at equal angles along the central axis of the wire pressing bin (6).
5. The back strand preventing device for the cabling machine according to claim 1, wherein the output shaft of the tension controller (12) is fixedly connected with the roller (3), and the roller (3) is coaxially arranged with the tension controller (12).
6. The back strand preventing device for a cabling machine according to claim 1, wherein the output end of the adjusting panel (11) is electrically connected with the input end of the tension controller (12).
7. The back strand preventing device for the cabling machine according to claim 1, wherein a plurality of groups of tension controllers (12) and rollers (3) are fixedly arranged on the surface of the mounting frame (2) from top to bottom.
8. A back strand prevention device for a cabling machine according to claim 1, characterized in that the wheel axle (10) is rotatably connected to the wheel carrier (8) by means of bearings, and that the wheel axle (10) is arranged coaxially to the pinch wheel (9).
CN202323112765.8U 2023-11-17 2023-11-17 Back strand preventing device for cabling machine Active CN221040641U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202323112765.8U CN221040641U (en) 2023-11-17 2023-11-17 Back strand preventing device for cabling machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202323112765.8U CN221040641U (en) 2023-11-17 2023-11-17 Back strand preventing device for cabling machine

Publications (1)

Publication Number Publication Date
CN221040641U true CN221040641U (en) 2024-05-28

Family

ID=91139434

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202323112765.8U Active CN221040641U (en) 2023-11-17 2023-11-17 Back strand preventing device for cabling machine

Country Status (1)

Country Link
CN (1) CN221040641U (en)

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