Multipurpose bench test high-voltage box device
Technical Field
The utility model relates to the technical field of automobile testing, in particular to a multipurpose bench test high-pressure box device.
Background
The high-voltage control box is a key component of the new energy electric automobile, and is generally internally composed of a high-voltage direct-current relay, a current sensor, a high-voltage connector, a low-voltage connector, a high-voltage wire harness, a low-voltage wire harness, a copper bar and the like. The performance comprehensive parameter test is a key procedure, and the conventional method is a manual mode, and instruments such as a universal meter, a direct current power supply, a voltage-withstanding insulator and the like are respectively used for connecting each test point and each test loop for a plurality of times; if the function of Hall elements such as a current sensor is to be tested, a high-power supply and the like are required to be additionally configured;
in the bench test of the new energy automobile, in order to save purchase cost of test samples, a battery pack is required to be used for coping with different high-voltage architectures, and a single output interface is possibly used for coping with multiple input and output of different architectures, such as front drive output, rear drive output, generator output, quick charge input, air conditioner compressor output, cab heating PTC, heat management PTC, high-voltage steering oil pump, DCDC output, OBC output and the like;
the input/output interface of the existing high-voltage test box is single, only one architecture can be tested at a time, the test efficiency is low, and the compatibility is low, so that a multipurpose bench test high-voltage box device is required.
Disclosure of utility model
The utility model aims to provide a multipurpose bench test high-voltage box device which is simple in test connection, high in compatibility and high in test efficiency, and can meet the requirements of bench test structures with various requirements so as to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a multipurpose bench test high-voltage box device, includes the high-voltage test box, one side of high-voltage test box is provided with battery package positive electrode input and first high-power positive electrode output, high-voltage test box is provided with second high-power positive electrode output with battery package positive electrode input adjacent one side, third high-power positive electrode output and fourth high-power positive electrode output, and high-voltage test box is provided with battery package negative electrode input with battery package positive electrode input adjacent one side, first low-power input and second low-power input, high-voltage test box is provided with first high-power negative electrode output with battery package negative electrode input adjacent one side, second high-power negative electrode output, third high-power negative electrode output and fourth high-power negative electrode output, high-voltage test box inner chamber is provided with first relay and two sets of second relays.
Preferably, the first relay is electrically connected with the first high-power positive electrode output end, the second high-power positive electrode output end, the third high-power positive electrode output end and the fourth high-power positive electrode output end respectively, and the first relay is electrically connected with the positive electrode input end of the battery pack.
Preferably, the copper bar is installed to high-voltage testing box inner chamber, first high-power negative pole output, second high-power negative pole output, third high-power negative pole output and fourth high-power negative pole output all are linked together through the copper bar, first relay is installed at the upper surface of copper bar.
Preferably, the two groups of second relays are respectively and electrically connected with a first low-power input end and a second low-power input end, the first low-power input end is arranged between the second low-power input end and a fourth high-power negative electrode output end, and the second low-power input end is arranged between the first low-power input end and a second high-power positive electrode output end.
Preferably, the first high-power positive electrode output end, the second high-power positive electrode output end, the third high-power positive electrode output end, the fourth high-power positive electrode output end, the first high-power negative electrode output end, the second high-power negative electrode output end, the third high-power negative electrode output end and the fourth high-power negative electrode output end are all provided with fuses.
Preferably, the lower ends of two sides of the high-voltage test box are fixedly connected with side plates, two groups of positioning holes are symmetrically formed in the upper surface of each side plate, a box cover is arranged right above the high-voltage test box, a plurality of groups of connecting screws are inserted into the periphery of the upper surface of the box cover, and the box cover is bolted with the high-voltage test box through the plurality of groups of connecting screws.
Compared with the prior art, the utility model has the beneficial effects that:
The utility model mainly uses the cooperation among the high-voltage test box, the first relay, the second relay, the battery pack positive electrode input end, the battery pack negative electrode input end, the first low-power input end and the second low-power input end, and uses four positive electrode output ends to close and cut off the control loop. And all carry out the short circuit fault of protection circuit through the fuse on each branch, four way negative pole output is directly switched on with the copper bar, can satisfy the bench test framework demand of multiple demand, improves test efficiency, improves the compatibility of device.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
Fig. 2 is a schematic structural view of the present utility model.
In the figure: 1. a high pressure test cartridge; 2. a box cover; 3. a side plate; 4. positioning holes; 5. the battery pack positive electrode input end; 6. the first high-power positive electrode output end; 7. a first relay; 8. the second high-power positive electrode output end; 9. the third high-power positive electrode output end; 10. a fourth high power positive output; 11. a battery pack negative electrode input terminal; 12. a first high power negative output; 13. a second high power negative output; 14. a third high power negative output; 15. a fourth high power negative output terminal; 16. a first low power input; 17. a second low power input; 18. a copper bar; 19. a fuse; 20. a connecting screw; 21. and a second relay.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-2, the present utility model provides a technical solution: the utility model provides a multipurpose bench test high-voltage box device, including high-voltage test box 1, one side of high-voltage test box 1 is provided with battery package positive electrode input 5 and first high-power positive electrode output 6, high-voltage test box 1 is provided with second high-power positive electrode output 8 with battery package positive electrode input 5 adjacent one side, third high-power positive electrode output 9 and fourth high-power positive electrode output 10, and high-voltage test box 1 is provided with battery package negative electrode input 11 with battery package positive electrode input 5 adjacent one side, first low-power input 16 and second low-power input 17, high-voltage test box 1 is provided with first high-power negative electrode output 12 with battery package negative electrode input 11 adjacent one side, second high-power negative electrode output 13, third high-power negative electrode output 14 and fourth high-power negative electrode output 15, high-voltage test box 1 inner chamber is provided with first relay 7 and two sets of second relays 21.
The first relay 7 is electrically connected with the first high-power positive electrode output end 6, the second high-power positive electrode output end 8, the third high-power positive electrode output end 9 and the fourth high-power positive electrode output end 10 respectively, and the first relay 7 is electrically connected with the battery pack positive electrode input end 5, so that the loop of the first high-power positive electrode output end 6, the second high-power positive electrode output end 8, the third high-power positive electrode output end 9 and the fourth high-power positive electrode output end 10 can be conveniently controlled to be closed and cut off through the first relay 7.
The copper bar 18 is installed to high-voltage testing box 1 inner chamber, and first high-power negative pole output 12, second high-power negative pole output 13, third high-power negative pole output 14 and fourth high-power negative pole output 15 all are linked together through copper bar 18, and first relay 7 is installed at the upper surface of copper bar 18, is convenient for first relay 7 control first high-power negative pole output 12, second high-power negative pole output 13, third high-power negative pole output 14 and fourth high-power negative pole output 15 unified closed disconnection through copper bar 18.
The two groups of second relays 21 are respectively and electrically connected with the first low-power input end 16 and the second low-power input end 17, the first low-power input end 16 is arranged between the second low-power input end 17 and the fourth high-power cathode output end 15, the second low-power input end 17 is arranged between the first low-power input end 16 and the second high-power cathode output end 8, the first high-power cathode output end 12, the second high-power cathode output end 13, the third high-power cathode output end 14, the fourth high-power cathode output end 15, the first low-power input end 16, the second low-power input end 17, the second high-power cathode output end 8, the third high-power cathode output end 9 and the fourth high-power cathode output end 10 are all arranged on the same straight line, occupied space is reduced, circuit board arrangement is facilitated, and bench test efficiency is improved.
The first high-power positive electrode output end 6, the second high-power positive electrode output end 8, the third high-power positive electrode output end 9, the fourth high-power positive electrode output end 10, the first high-power negative electrode output end 12, the second high-power negative electrode output end 13, the third high-power negative electrode output end 14 and the fourth high-power negative electrode output end 15 are all provided with fuses 19, the safety of the testing device is improved through the fuses 19, and loop short-circuit faults are avoided.
The equal fixedly connected with curb plate 3 of both sides lower extreme of high-pressure testing box 1, and two sets of locating holes 4 have been seted up to the upper surface symmetry of curb plate 3, are provided with lid 2 directly over high-pressure testing box 1, and peg graft all around the upper surface of lid 2 has multiunit connecting screw 20, and lid 2 passes through multiunit connecting screw 20 and high-pressure testing box 1 bolt, and the dismouting is convenient, is convenient for overhaul the change to the electronic components in the high-pressure testing box 1.
When the testing device is used, the battery pack is connected through the battery pack positive electrode input end 5, so that the first high-power positive electrode output end 6, the second high-power positive electrode output end 8, the third high-power positive electrode output end 9 and the fourth high-power positive electrode output end 10 are used for testing the input end connection of different frameworks, the battery pack negative electrode input end 11 is connected with the battery pack, the first high-power negative electrode output end 12, the second high-power negative electrode output end 13, the third high-power negative electrode output end 14 and the fourth high-power negative electrode output end 15 are used for testing the output ends of different frameworks, the first low-power end and the second low-power input end 17 are used for conveniently testing the frameworks of the low power, and the range of bench testing is increased, so that the bench testing framework requirements of various requirements can be met.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.