CN221021609U - Ceramic production line capable of effectively reducing occupied area - Google Patents
Ceramic production line capable of effectively reducing occupied area Download PDFInfo
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- CN221021609U CN221021609U CN202420748192.3U CN202420748192U CN221021609U CN 221021609 U CN221021609 U CN 221021609U CN 202420748192 U CN202420748192 U CN 202420748192U CN 221021609 U CN221021609 U CN 221021609U
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- 239000000919 ceramic Substances 0.000 title claims abstract description 42
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 238000004814 ceramic processing Methods 0.000 claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims description 26
- 239000000463 material Substances 0.000 abstract description 3
- 230000002035 prolonged effect Effects 0.000 abstract description 2
- 238000001035 drying Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model provides a ceramic production line that can reduce area effectively, includes frame, chain conveyor, at least one ceramic processing equipment, a plurality of mould, and chain conveyor installs in the frame, and the mould is placed on chain conveyor, chain conveyor includes the conveyor chain, ceramic production line still includes a plurality of mould backup pads, and each mould backup pad bottom surface is installed respectively on the conveyor chain, and each mould is placed respectively on different mould backup pad top surfaces. According to the utility model, the bottom surface of the die supporting plate is arranged on the conveying chain, so that the conveying chain can be bent for a plurality of times, and the occupied area of a ceramic production line is greatly reduced; the auxiliary mould supporting rail, the roller group and other structures can assist the mould supporting plate to move better; the radial grooves are formed in the die supporting plate, so that the weight of the die supporting plate can be reduced, consumed materials are reduced, the burden of a conveying chain is reduced, and the service life of the conveying chain is prolonged.
Description
Technical Field
The utility model relates to a ceramic production line conveyed by an annular conveying mechanism, in particular to a ceramic production line capable of effectively reducing occupied area.
Background
Currently, ceramic production lines generally employ chain conveyor mechanisms to effect the conveyance of the molds, but the applicant has found that since chain conveyor mechanisms generally employ mold positioning devices to effect the positioning of the molds, the mold positioning devices have a positioning slot for the placement of the molds. This results in a significant amount of labor and time being required to shut down and replace the mold locating device once the manufacturer needs to replace the different size molds. This is because, once the size of the mold is changed, the mold positioning device is not applicable and only the mold positioning device compatible with it can be replaced. But the market demand in the current society changes very fast, and the producer needs to adjust the production of the product in time according to the market change. Thus, existing chain conveyor mechanisms have failed to meet the needs of the producer. In addition, since the mold positioning device is usually disposed at one side of the chain, the chain type conveying mechanism is usually disposed in a ring shape (that is, the length of the whole production line is reduced by half at most), so that the ceramic production line still needs a long length, the occupied area of the ceramic production line is difficult to effectively reduce, the production cost of a producer is difficult to reduce, and the requirement on the site is high and difficult to reduce.
The mold conveying device for the ceramic cup production line disclosed in the Chinese patent document with the name of 'the mold conveying device for the ceramic cup production line' comprises a frame, a driving chain wheel disc, a driven chain wheel disc, a servo motor for driving the driving chain wheel disc, a chain for wrapping the driving chain wheel disc and the driven chain wheel disc which are arranged on the frame, wherein an inner rail is arranged on the frame, positioned on the inner side of the chain and between the driving chain wheel disc and the driven chain wheel disc, an outer rail is arranged on the outer side of the chain on the frame, a plurality of mold placing carriages are arranged between the inner rail and the outer rail, each mold placing carriage can move along the inner rail and the outer rail, each mold placing carriage is fixedly connected with the chain, each mold placing carriage comprises a frame body and a wheel body which is rotatably arranged on two sides of the frame body, each wheel body is correspondingly arranged above the inner rail and the outer rail, and a hollowed-out part for placing molds is arranged in the middle of the frame body.
The above-mentioned patent document discloses a mold conveying device for a ceramic cup tool production line, which is improved in terms of a mold positioning device, but still has the problems that a mold placement vehicle adapted to the mold needs to be replaced once the size of the mold is changed, and the occupied area is large and cannot be reduced.
Disclosure of utility model
The utility model aims to provide a ceramic production line capable of effectively reducing the occupied area, which can be suitable for moulds with different sizes and can effectively reduce the occupied area of the ceramic production line. The technical scheme adopted is as follows:
The utility model provides a can reduce area's ceramic production line effectively, includes frame, chain conveyor, at least one ceramic processing equipment, a plurality of mould, and chain conveyor installs in the frame, and the mould is placed on chain conveyor, chain conveyor includes conveying chain, its characterized in that: the ceramic production line also comprises a plurality of mould supporting plates, the bottom surfaces of the mould supporting plates are respectively arranged on the conveying chain, and the moulds are respectively arranged on the top surfaces of the different mould supporting plates.
Preferably, the middle part of the bottom surface of the die supporting plate is arranged on the conveying chain.
Preferably, the number of times the conveying chain is bent is an even number (at least four times) greater than two, and the conveying chain comprises at least two forward extending areas, at least two reverse extending areas and at least four turning areas.
More preferably, the conveying chain sequentially comprises a first forward extending region, a first steering region, a first reverse extending region, a second steering region, a second forward extending region, a third steering region, a second reverse extending region and a fourth steering region according to the movement direction, and an outlet of the fourth steering region is connected with an inlet of the first forward extending region. Because the conveying chain is bent four times, the length of the ceramic production line can be shortened to about three times of the original length, and the occupied area of the ceramic production line is greatly reduced.
More preferably, at least one first mold auxiliary supporting rail is respectively arranged on the frames positioned on the front side and the rear side of the first forward extending region, and when the mold supporting plate moves in the first forward extending region, the bottom surface of the mold supporting plate slides along the top ends of all the first mold auxiliary supporting rails; at least one second mould auxiliary supporting rail is respectively arranged on the frames positioned on the front side and the rear side of the first reverse extending zone, and when the mould supporting plate moves in the first reverse extending zone, the bottom surface of the mould supporting plate slides along the top ends of all the second mould auxiliary supporting rails; at least one third mould auxiliary supporting rail is respectively arranged on the frames positioned on the front side and the rear side of the second positive extension zone, and when the mould supporting plate moves in the second positive extension zone, the bottom surface of the mould supporting plate slides along the top ends of all the third mould auxiliary supporting rails; at least one fourth auxiliary supporting rail for the mould is respectively arranged on the frames positioned on the front side and the rear side of the second reverse extension area, and when the mould supporting plate moves in the second reverse extension area, the bottom surface of the mould supporting plate slides along the top ends of all the fourth auxiliary supporting rails for the mould.
Preferably, the bottom end of the conveying chain is provided with a plurality of roller groups, each roller group is provided with two coaxially fixed rollers, each roller group is sequentially distributed along the extending direction of the conveying chain, a roller slideway is arranged on the frame, and each roller group rolls along the roller slideway.
More preferably, a roller group is arranged below any one of the mold supporting plates.
The chain type conveying mechanism further comprises a driving device and at least two chain wheels, wherein the driving device and all the chain wheels are respectively arranged on the frame, the driving device is connected with one chain wheel and drives the chain wheel to rotate, and the chain wheel drives other chain wheels to rotate through a conveying chain.
Compared with the prior art, the utility model has the beneficial effects that the bottom surface of the mould supporting plate is arranged on the conveying chain due to the improvement of the chain type conveying mechanism, so that the conveying chain can be bent for a plurality of times, the length of the ceramic production line can be greatly shortened, and the occupied area of the ceramic production line is greatly reduced; the auxiliary mould supporting rail, the roller group and other structures can assist the mould supporting plate to move better; the radial grooves are formed in the die supporting plate, so that the weight of the die supporting plate can be reduced, consumed materials are reduced, the burden of a conveying chain is reduced, and the service life of the conveying chain is prolonged.
Drawings
FIG. 1 is a schematic diagram of the structure of one embodiment of the present utility model;
FIG. 2 is a schematic view of the chain conveyor, mold support plate of the embodiment of FIG. 1;
FIG. 3 is an enlarged view of area A of FIG. 2;
FIG. 4 is a schematic view of the chain conveyor, mold support plate of the embodiment of FIG. 1 at another angle;
FIG. 5 is an enlarged view of region B of FIG. 4;
fig. 6 is a schematic perspective view of an embodiment of the present utility model.
Detailed Description
As shown in fig. 1, the ceramic production line capable of effectively reducing the occupied area in one embodiment of the application comprises a frame 1, a chain type conveying mechanism 2, at least one ceramic processing device, a plurality of dies 3 and a plurality of die supporting plates 4, wherein the chain type conveying mechanism 2 is arranged on the frame 1, the dies 3 are arranged on the chain type conveying mechanism 2, the chain type conveying mechanism 2 comprises a conveying chain 201, the bottom surfaces of the die supporting plates 4 are respectively arranged on the conveying chain 201, and the dies 3 are respectively arranged on the top surfaces of the different die supporting plates 4.
As shown in fig. 2-5, an alternative embodiment of the present application, the bottom surface of the mold support plate 4 is centrally mounted on the conveyor chain 201.
The number of bends of the conveyor chain 201 is an even number (at least four) greater than two, and the conveyor chain comprises at least two forward extending regions, at least two reverse extending regions, and at least four turning regions.
As shown in fig. 2, in an alternative embodiment of the present application, the conveyor chain 201 includes, in order according to the movement direction, a first forward extending region 2011, a first turning region 2012, a first reverse extending region 2013, a second turning region 2014, a second forward extending region 2015, a third turning region 2016, a second reverse extending region 2017, a fourth turning region 2018, and an outlet of the fourth turning region 2018 is connected to an inlet of the first forward extending region 2011. Since the conveyor chain 201 is bent four times, the length of the ceramic production line can be shortened to about three times the original length, and the floor space of the ceramic production line is greatly reduced. In this embodiment, the conveyor chain 201 is moved in a counterclockwise direction.
As shown in fig. 2-5, in an alternative embodiment of the present application, at least one first auxiliary support rail 101 is respectively installed on the frames 1 located on both front and rear sides of the first forward extension area 2011, and when the mold support plate 4 moves in the first forward extension area 2011, the bottom surface of the mold support plate 4 slides along the top ends of all the first auxiliary support rails 101; at least one second auxiliary support rail 102 is respectively installed on the frame 1 positioned at the front and rear sides of the first reverse extension region 2013, and when the mold support plate 4 moves in the first reverse extension region 2013, the bottom surface of the mold support plate 4 slides along the top ends of all the second auxiliary support rails 102; at least one third auxiliary supporting rail 103 is respectively arranged on the machine frame 1 positioned at the front side and the rear side of the second forward extending region 2015, and when the mold supporting plate 4 moves in the second forward extending region 2015, the bottom surface of the mold supporting plate 4 slides along the top ends of all the third auxiliary supporting rails 103; at least one fourth mold auxiliary support rail 104 is respectively installed on the frames 1 located at the front and rear sides of the second reverse extension 2017, and the bottom surface of the mold support plate 4 slides along the top ends of all the fourth mold auxiliary support rails 104 when the mold support plate 4 moves in the second reverse extension 2017.
As shown in fig. 3 and 5, in an alternative embodiment of the present application, a plurality of roller sets 2019 are disposed at the bottom end of the conveyor chain 201, each roller set 2019 has two coaxially fixed rollers 20191, each roller set 2019 is sequentially distributed along the extending direction of the conveyor chain 201, the roller slideway 105 is mounted on the frame 1, and each roller set 2019 rolls along the roller slideway 105.
As shown in fig. 2-5, an alternative embodiment of the present application is provided with a roller set 2019 under any one of the mold support plates 4. In this way, it can be further ensured that all the mold support plates 4 are sufficiently supported in the moving process, and the mold is effectively prevented from large shaking.
As shown in fig. 4, in an alternative embodiment of the present application, the chain type conveying mechanism 2 further includes a driving device 202, at least two sprockets 203, wherein the driving device 202 and all the sprockets 203 are respectively mounted on the frame 1, the driving device 202 is connected to one sprocket 203 and drives the sprocket 203 to rotate, and the sprocket 203 drives the other sprockets 203 to rotate through the conveying chain 201. In this embodiment, the driving device 202 includes a servo motor, a speed reducer, and a cam divider.
As shown in FIG. 1, in an alternative embodiment of the application, the ceramic processing equipment is a plurality of ceramic processing equipment, and one ceramic processing equipment is a mud rod throwing mechanism 5.
As shown in fig. 1, in an alternative embodiment of the present application, the number of the ceramic processing devices is plural, and one ceramic processing device is a rolling mechanism 6.
As shown in fig. 1, in an alternative embodiment of the present application, the number of the ceramic processing devices is plural, and one ceramic processing device is a drying mechanism 7, and the drying mechanism 7 is mounted on the frame 1.
As shown in FIG. 1, in an alternative embodiment of the application, the ceramic processing equipment is a plurality of ceramic processing equipment, and one ceramic processing equipment is a ceramic blank finished product taking-out and conveying mechanism 8.
As shown in fig. 6, in an alternative embodiment of the present application, the direction of movement of the conveyor chain 201 is reversed (not shown, because the structure is the same, and only the direction of movement is different), and the movement is clockwise, so that the positions of the mud rod feeding mechanism 5, the drying mechanism 7, and the ceramic green product take-out and conveying mechanism 8 are different from those of the embodiment of fig. 1.
As shown in fig. 1, in an alternative embodiment of the present application, the mold support plate 4 is provided with at least one radial groove 401. The radial grooves 401 serve to reduce the weight of the mold support plate 4, reduce the material consumption, reduce the burden on the conveyor chain 201, and prolong the life of the conveyor chain 201.
The operation of this embodiment is described below in conjunction with fig. 1-5:
The chain type conveying mechanism 2 works, the conveying chain 201 moves intermittently along the moving direction, and each mold supporting plate 4 moves along with the conveying chain 201 along with the mold 3 positioned on the mold supporting plate, and sequentially passes through each ceramic processing device: the mud rod is put into the mould 3 through the mud rod stopping putting mechanism 5; the mud rod in the mould 3 is roll-formed by a rolling stopping mechanism 6 to form a ceramic blank; the ceramic blank is dried into a ceramic blank finished product through a drying mechanism 7; and taking out the finished ceramic blank by stopping the ceramic blank taking-out and conveying mechanism 8, and taking out the finished ceramic blank.
Thus, the ceramic blank can be continuously processed by repeated work.
In addition, it should be noted that, in the specific embodiments described in the present specification, names of various parts and the like may be different, and all equivalent or simple changes of the structures, features and principles described in the conception of the present utility model are included in the protection scope of the present utility model. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions in a similar manner without departing from the scope of the utility model as defined in the accompanying claims.
Claims (8)
1. The utility model provides a can reduce area's ceramic production line effectively, includes frame, chain conveyor, at least one ceramic processing equipment, a plurality of mould, and chain conveyor installs in the frame, and the mould is placed on chain conveyor, chain conveyor includes conveying chain, its characterized in that: the ceramic production line also comprises a plurality of mould supporting plates, wherein the bottom surfaces of the mould supporting plates are respectively arranged on the conveying chain, and the moulds are respectively arranged on the top surfaces of the different mould supporting plates; the number of times that the conveying chain is buckled is an even number greater than two, and the conveying chain comprises at least two forward extending areas, at least two reverse extending areas and at least four steering areas.
2. A ceramic production line capable of effectively reducing floor space as in claim 1, wherein: the middle part of the bottom surface of the die supporting plate is arranged on the conveying chain.
3. A ceramic production line capable of effectively reducing floor space as in claim 1, wherein: the conveying chain sequentially comprises a first forward extending region, a first steering region, a first reverse extending region, a second steering region, a second forward extending region, a third steering region, a second reverse extending region and a fourth steering region according to the movement direction, and an outlet of the fourth steering region is connected with an inlet of the first forward extending region.
4. A ceramic production line capable of effectively reducing floor space as in claim 3, wherein: at least one first mould auxiliary supporting rail is respectively arranged on the frames positioned on the front side and the rear side of the first forward extending region, and when the mould supporting plate moves in the first forward extending region, the bottom surface of the mould supporting plate slides along the top ends of all the first mould auxiliary supporting rails; at least one second mould auxiliary supporting rail is respectively arranged on the frames positioned on the front side and the rear side of the first reverse extending zone, and when the mould supporting plate moves in the first reverse extending zone, the bottom surface of the mould supporting plate slides along the top ends of all the second mould auxiliary supporting rails; at least one third mould auxiliary supporting rail is respectively arranged on the frames positioned on the front side and the rear side of the second positive extension zone, and when the mould supporting plate moves in the second positive extension zone, the bottom surface of the mould supporting plate slides along the top ends of all the third mould auxiliary supporting rails; at least one fourth auxiliary supporting rail for the mould is respectively arranged on the frames positioned on the front side and the rear side of the second reverse extension area, and when the mould supporting plate moves in the second reverse extension area, the bottom surface of the mould supporting plate slides along the top ends of all the fourth auxiliary supporting rails for the mould.
5. A ceramic production line capable of effectively reducing floor space as in any one of claims 1-4, wherein: the bottom end of the conveying chain is provided with a plurality of roller groups, each roller group is provided with two coaxially fixed rollers, each roller group is sequentially distributed along the extending direction of the conveying chain, a roller slideway is arranged on the frame, and each roller group rolls along the roller slideway.
6. A ceramic production line capable of effectively reducing floor space as in claim 5, wherein: a roller group is arranged below any one of the die supporting plates.
7. A ceramic production line capable of effectively reducing floor space as in claim 1, wherein: the chain type conveying mechanism further comprises a driving device and at least two chain wheels, wherein the driving device and all the chain wheels are respectively arranged on the frame, the driving device is connected with one chain wheel and drives the chain wheel to rotate, and the chain wheel drives other chain wheels to rotate through a conveying chain.
8. A ceramic production line capable of effectively reducing floor space as in claim 1, wherein: the mold support plate is provided with at least one radial groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420748192.3U CN221021609U (en) | 2024-04-12 | 2024-04-12 | Ceramic production line capable of effectively reducing occupied area |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420748192.3U CN221021609U (en) | 2024-04-12 | 2024-04-12 | Ceramic production line capable of effectively reducing occupied area |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221021609U true CN221021609U (en) | 2024-05-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420748192.3U Active CN221021609U (en) | 2024-04-12 | 2024-04-12 | Ceramic production line capable of effectively reducing occupied area |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221021609U (en) |
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- 2024-04-12 CN CN202420748192.3U patent/CN221021609U/en active Active
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