CN221019407U - Positioning tool for welding of spring disc of liquid storage cylinder of shock absorber - Google Patents
Positioning tool for welding of spring disc of liquid storage cylinder of shock absorber Download PDFInfo
- Publication number
- CN221019407U CN221019407U CN202322700488.6U CN202322700488U CN221019407U CN 221019407 U CN221019407 U CN 221019407U CN 202322700488 U CN202322700488 U CN 202322700488U CN 221019407 U CN221019407 U CN 221019407U
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- Prior art keywords
- plate
- positioning
- welding
- shock absorber
- liquid storage
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- 238000003466 welding Methods 0.000 title claims abstract description 33
- 239000006096 absorbing agent Substances 0.000 title claims abstract description 21
- 230000035939 shock Effects 0.000 title claims abstract description 21
- 238000003860 storage Methods 0.000 title claims abstract description 19
- 239000007788 liquid Substances 0.000 title claims abstract description 18
- 238000012545 processing Methods 0.000 abstract description 7
- 238000013461 design Methods 0.000 abstract description 6
- 235000017166 Bambusa arundinacea Nutrition 0.000 abstract description 2
- 235000017491 Bambusa tulda Nutrition 0.000 abstract description 2
- 241001330002 Bambuseae Species 0.000 abstract description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 abstract description 2
- 239000011425 bamboo Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000739 chaotic effect Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012946 outsourcing Methods 0.000 description 1
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- Fluid-Damping Devices (AREA)
Abstract
The utility model provides a positioning tool for welding a spring disc of a liquid storage cylinder of a shock absorber, which relates to the technical field of tools. Through the setting of anchor clamps, masterform, can make the stable keep on the frock of reservoir section of thick bamboo and spring holder, need not manual spot welding in advance, when changing the processing product, only need select the part constitution frock of corresponding model can, retrench frock design and ex warehouse flow.
Description
Technical Field
The utility model relates to the technical field of tools, in particular to a positioning tool for welding a spring disc of a liquid storage cylinder of a shock absorber.
Background
At present, the welding seam position of the oil storage cylinder spring disc of the shock absorber is generally divided into a reverse welding mode and a forward welding mode, during welding, workers are required to place products on a positioning tool, then the products are subjected to spot welding at the welding seam to be initially fixed, and finally the products are placed in double-gun welding equipment to be subjected to circumferential welding to finish welding. The method is low in efficiency and difficult to adapt to batch processing equipment such as turntable robot equipment, and because the original tooling is simple in structure and is only used for providing positioning for manual spot welding of workers, if the equipment is installed on the equipment, the stability of the equipment cannot be ensured in the rotating process of the turntable. Because the spring disc positioning is provided by drilling the positioning plate and installing the bolts (such as 50 in the figure is the bolts in the figure), different products are required to be processed independently, and the lift angle of the corresponding point position of the spring disc is required to be adjusted to the required size of the drawing, the problem that the processing and maintenance are time-consuming and labor-consuming exists. The present application has been made in view of the above-mentioned drawbacks.
Disclosure of utility model
The utility model aims to provide a positioning tool for welding a spring disc of a liquid storage cylinder of a shock absorber, which has a stable positioning effect.
In order to solve the problems, the utility model provides a positioning tool for welding a spring disc of a liquid storage cylinder of a shock absorber, which comprises a bottom plate, a vertical plate, a positioning block, a dummy mould and a clamp, wherein the vertical plate is arranged on the bottom plate, the positioning plate is arranged on the vertical plate, the positioning block is arranged on the bottom plate, the positioning plate is provided with a through hole which is concentric with the positioning block, and the dummy mould is detachably arranged on the positioning plate.
According to one embodiment of the utility model, the bottom plate is provided with a positioning hole, and the bottom of the positioning block is provided with a boss which can be installed in the positioning hole.
According to an embodiment of the utility model, threaded holes are formed in the positioning holes and the positioning blocks.
According to an embodiment of the utility model, the vertical plate is detachably connected with the bottom plate and the positioning plate.
According to an embodiment of the utility model, threaded holes are formed in both the masterform and the positioning plate.
According to one embodiment of the utility model, the masterform is provided with a magnet.
According to an embodiment of the utility model, a height adjusting assembly is arranged between the masterform and the positioning plate.
According to an embodiment of the utility model, the clamp is mounted on the positioning plate.
According to one embodiment of the utility model, the bottom plate is provided with a plurality of fixing piece mounting holes.
According to an embodiment of the utility model, a notch is arranged at the through hole.
The utility model has the beneficial effects that through the arrangement of the clamp and the masterform, the liquid storage cylinder and the spring disc can be stably kept on the tool without manual spot welding in advance, and when a processed product is replaced, the tool can be formed by only selecting parts of corresponding types, so that the tool design and the ex-warehouse flow are simplified.
Drawings
The utility model will be further described with reference to the drawings and examples.
FIG. 1 is a schematic diagram of the overall structure of a positioning tool for welding a spring plate of a liquid storage cylinder of a shock absorber;
FIG. 2 is a schematic diagram of a clamp structure;
Fig. 3 is a schematic structural diagram of a conventional positioning tool.
Detailed Description
The following description is presented to enable one skilled in the art to practice the utility model and is provided only to enable the utility model. The embodiments in the following description are by way of example only and other obvious variations will occur to those skilled in the art. The basic principles of the utility model defined in the following description may be applied to other embodiments, variations, modifications, equivalents, and other arrangements without departing from the spirit and scope of the utility model.
[ Example 1]
A positioning tool for welding a spring disc of a liquid storage cylinder of a shock absorber comprises a base plate 1, a vertical plate 2, a positioning plate 4, a positioning block 3, a dummy mould 5 and a clamp 6, wherein the base plate 1 is a plate with a fixed size, four mounting holes 12 of a fixing piece can be locked on a working base through bolts, and in order to ensure that the mounting direction of the base plate 1 is accurate, a large pin hole and a small pin hole are arranged on the base plate 1 to be matched with the working base for positioning and preventing error, the vertical plate 2 is mounted on the base plate 1, the positioning plate 4 is mounted on the vertical plate 2, the positioning block 3 is mounted on the base plate 1, a through hole concentric with the positioning block 3 is formed in the positioning plate 4, and the dummy mould 5 is detachably arranged on the positioning plate 4.
Specifically, a notch is formed in the through hole, namely, an arc notch is milled on the side edge of the positioning plate 4, so that the liquid storage barrel is convenient to place, and the inner wall of the through hole is attached to the outer wall of the liquid storage barrel when the liquid storage barrel is fixed.
The vertical plate 2 is detachably connected with the bottom plate 1 and the positioning plate 4, specifically, two counter bores are formed in the bottom surface of the bottom plate 1, two counter bores are formed in the two ends of the vertical plate 2 respectively, a plug-in bolt is installed in the counter bore of the bottom plate 1 and connected with the vertical plate 2, the positioning plate 4 is fixedly connected with the vertical plate 2 through a plug-in bolt, the vertical plate 2 plays a role in connecting an upper structure and a lower structure, plug-in bolt holes with fixed size positions are formed in the upper end and the lower end, perpendicularity and parallelism are required to be guaranteed for plates, meanwhile, the size height of a product is also controlled primarily by the vertical plate 2, therefore, the vertical plate 2 is required to be prepared into different length specifications such as 100mm, 125mm, 150mm, 175mm, 200mm, 250mm, 300mm and the like in advance, and an installer can calculate and take appropriate specifications according to drawing sizes.
In addition, the vertical plate 2 can also adopt common bolts or other detachable mounting modes.
Be provided with locating hole 11 on bottom plate 1, locating hole 11, locating piece 3 and through-hole are concentric coaxial setting, locating piece 3 bottom is provided with the boss that can install in locating hole 11, as in fig. 1, the circular boss in locating piece 3 bottom makes the assembly personnel can the free adjustment angle orientation with the locating hole 11 cooperation of bottom plate 1, satisfy drawing angle demand, only demonstrate rings general locating piece in the picture, in addition deal with other big class like support class part locating piece etc. not show in the picture, all be provided with the screw hole in locating hole 11 and the locating piece 3, after the locating piece 3 adjustment is accomplished, fix through installing the bolt in the screw hole.
Preferably, all be provided with the screw hole on masterform 5 and the locating plate 4, the accessible bolt is fixed, also the accessible sets up the pinhole on the locating plate 4, set up the bolt on masterform 5 and realize connecting, masterform 5 is the positioning die of spring dish, for having the tube-shape of breach, have can paste with spring dish surface mutually the surface, the top surface can be inlayed magnet and adsorb fixed spring dish, masterform 5 is generally drawn the preparation by the spring dish scanning piece, inside is carved with the part number, the assembly personnel is taken corresponding model according to drawing and can. And a height adjusting component is arranged between the masterform 5 and the positioning plate 4, for example, fine adjustment control of height dimension is performed by installing an aluminum column and a gasket below the masterform 5, so that the actual requirements of installation and production are met.
The clamp 6 is a quick clamp, as shown in fig. 2, and comprises two clamping jaws and a fixed plate, wherein the clamp 6 is arranged on the positioning plate 4, and the quick clamping and the loosening of the liquid storage barrel are realized by pushing the quick clamp.
The using steps are as follows: various parts are reserved in advance, each part comprises a masterform 5 and a vertical plate 2 with various sizes, the corresponding models are selected to be installed according to the needs, a shock absorber liquid storage cylinder and a spring disc are placed, the shock absorber liquid storage cylinder and the spring disc are clamped through a clamp 6, and then a welding robot performs welding operation.
Through the setting of anchor clamps, masterform, can make the stable keep on the frock of reservoir section of thick bamboo and spring holder, need not artifical spot welding in advance, when changing the processing product, only need select the part constitution frock of corresponding model can, more accurate to the location of spring holder.
Because the structure of the tool is re-established and all the components are changed for the warehouse-in use of the fixing parts, a craftsman does not need to re-draw the design when manufacturing a new product tool, and can rapidly finish the warehouse-out of the tool by taking standard parts according to the drawing. Compared with the original tooling preparation flow, the process personnel need to draw and design after receiving the instruction and then process and manufacture. The method requires outsourcing processing or autonomous processing, and has long time consumption and slow process progress; different personnel design, resulting in poor uniformity, finally, the problem of disordered and irregular tooling used on site is generated. After redesigning through this scheme, all subassemblies are unified regular, have solved the chaotic problem of frock preparation when satisfying new equipment user demand, owing to saved drawing design and commissioned the step of external processing, have shortened the preparation time of frock greatly.
It will be appreciated by persons skilled in the art that the embodiments of the utility model described above and shown in the drawings are by way of example only and are not limiting. The objects of the present utility model have been fully and effectively achieved. The functional and structural principles of the present utility model have been shown and described in the examples and embodiments of the utility model are susceptible to any variations and modifications without departing from the principles.
Claims (10)
1. Positioning tool for welding of spring disc of liquid storage cylinder of shock absorber, and is characterized in that: including bottom plate (1), riser (2), locating plate (4), locating piece (3), masterform (5) and anchor clamps (6), riser (2) are installed on bottom plate (1), locating plate (4) are installed on riser (2), locating piece (3) are installed on bottom plate (1), be provided with on locating plate (4) with the through-hole of locating piece (3) concentric setting, masterform (5) detachable setting is in on locating plate (4).
2. The positioning tooling for welding a spring plate of a shock absorber reservoir cartridge of claim 1, wherein: the base plate (1) is provided with a positioning hole (11), and the bottom of the positioning block (3) is provided with a boss which can be installed in the positioning hole (11).
3. The positioning tooling for welding a spring plate of a shock absorber reservoir cartridge of claim 2, wherein: threaded holes are formed in the positioning holes (11) and the positioning blocks (3).
4. A positioning fixture for welding a spring plate of a shock absorber liquid storage cylinder according to any one of claims 1-3, wherein: the vertical plate (2) is detachably connected with the bottom plate (1) and the positioning plate (4).
5. The positioning fixture for welding a spring plate of a shock absorber reservoir cartridge of claim 4, wherein: threaded holes are formed in the masterform (5) and the positioning plate (4).
6. The positioning fixture for welding a spring plate of a liquid storage cylinder of a shock absorber according to any one of claims 1-3 and 5, wherein: and a magnet is arranged on the masterform (5).
7. The positioning fixture for welding a spring plate of a shock absorber reservoir cartridge of claim 6, wherein: a height adjusting component is arranged between the dummy mould (5) and the positioning plate (4).
8. The positioning fixture for welding a spring plate of a shock absorber reservoir cartridge of claim 7, wherein: the clamp (6) is arranged on the positioning plate (4).
9. The positioning fixture for welding a spring plate of a shock absorber reservoir cartridge of claim 7 or 8, wherein: the base plate (1) is provided with a plurality of fixing piece mounting holes (12).
10. The positioning fixture for welding a spring plate of a shock absorber reservoir cartridge of claim 7 or 8, wherein: and a notch is arranged at the through hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322700488.6U CN221019407U (en) | 2023-10-09 | 2023-10-09 | Positioning tool for welding of spring disc of liquid storage cylinder of shock absorber |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322700488.6U CN221019407U (en) | 2023-10-09 | 2023-10-09 | Positioning tool for welding of spring disc of liquid storage cylinder of shock absorber |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221019407U true CN221019407U (en) | 2024-05-28 |
Family
ID=91169258
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322700488.6U Active CN221019407U (en) | 2023-10-09 | 2023-10-09 | Positioning tool for welding of spring disc of liquid storage cylinder of shock absorber |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221019407U (en) |
-
2023
- 2023-10-09 CN CN202322700488.6U patent/CN221019407U/en active Active
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| GR01 | Patent grant |