CN221018976U - Novel numerical control gantry gear spader - Google Patents

Abstract

The utility model relates to the technical field of gear shaping machines, in particular to a novel numerical control gantry gear shaping machine, which comprises a portal frame and a base, wherein an installation groove is formed in the portal frame, a first sliding rail and a second sliding rail are formed on two sides of the installation groove, a gear shaping mechanism is arranged on the first sliding rail and the second sliding rail in a sliding manner, a gear shaping driving mechanism for driving the gear shaping mechanism to move along the length direction of the first sliding rail and the second sliding rail is also arranged in the installation groove, a fifth sliding rail is arranged on the base along the length direction of the base, a sliding block is arranged on the fifth sliding rail in a sliding manner, a workbench assembly is fixedly arranged on the sliding block, a waste collection device is further arranged on one side of the base, and a workbench driving mechanism for driving the workbench assembly to move along the length direction of the fifth sliding rail is also arranged on the base. The utility model has the advantages of simple structure, reasonable design, small equipment occupation, high automation degree, good stability and long service life, and can collect waste materials.

Description

Novel numerical control gantry gear spader

Technical Field

The utility model relates to the technical field of gear shaping machines, in particular to a novel numerical control gantry gear shaping machine.

Background

In the traditional process of producing the radiator, the production of the radiating fins is a critical process, namely, the radiating fins are produced in batches by adopting a tooth-cutting machine for processing the radiating fins, the raw material of the radiating fins is placed on a workbench of the tooth-cutting machine in the processing process, and a tooth-cutting knife of the tooth-cutting machine forms a plurality of fins which are orderly arranged on the raw material of the radiating fins.

At present, most of tooth-cutting machines on the market are semi-automatic control, inconvenient to adjust, machining efficiency is low, it is well known that the tooth-cutting machines need to be injected with cooling water to cool machined workpieces during operation, machined chips can be discharged along with the cooling water, because noble metals are contained in the chips, the cooling water cannot be directly discharged, the additional waste collection device is needed, the noble metals are collected, meanwhile, waste cooling water is collected, waste collection equipment is additionally arranged in a production workshop in a traditional mode, workshop occupation is additionally increased, unified management is inconvenient, meanwhile, the existing tooth-cutting machines are all provided with linear sliding rails during operation, particularly the friction force of tooth-cutting knives is large during horizontal movement, the damage degree of the linear sliding rails is large, and the service life of equipment is short. Therefore, the inventor designs a novel numerical control gantry gear shovel.

Disclosure of utility model

Aiming at the defects of the prior art, the utility model provides a novel numerical control gantry gear shovel, which solves the problems proposed by the technical background.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a novel numerical control longmen gear spader, this numerical control longmen gear spader includes the portal frame and sets up in the portal frame below and passes the base of portal frame is provided with the mounting groove of inwards sunken on the portal frame, is formed with first slide rail and second slide rail in the both sides of this mounting groove, it is provided with the gear spader mechanism to slide on first slide rail and the second slide rail, still be provided with the gear spader actuating mechanism that drive gear spader mechanism removed along the length direction of first slide rail and second slide rail in the mounting groove, be provided with the fifth slide rail on the base along its length direction, slide on this fifth slide rail and be provided with the slider, fixed mounting has the workstation subassembly on the slider, one side of base still is provided with waste collection device, still be provided with the workstation actuating mechanism that drive workstation subassembly removed along the length direction of fifth slide rail on the base.

Preferably, the numerical control gantry gear spader further comprises a PLC controller, the PLC controller is fixedly arranged on the gantry through a fixing rod, and the PLC controller is respectively connected with the gear spading mechanism, the gear spading driving mechanism, the waste collecting device, the workbench assembly and the workbench driving mechanism and controls the gear spading mechanism, the gear spading driving mechanism, the waste collecting device, the workbench assembly and the workbench driving mechanism to work.

Preferably, any one side of the base is provided with a working step.

Preferably, the first sliding rail is a inclined rail inclined by 45 degrees.

Preferably, the gear shaping mechanism comprises a sliding plate arranged on the first sliding rail and the second sliding rail in a sliding manner, a third sliding rail and a fourth sliding rail are arranged on the sliding plate, a gear shaping seat is arranged on the third sliding rail and the fourth sliding rail in a sliding manner, a gear shaping cutter is fixedly arranged at the bottom of the gear shaping seat, a first screw rod bearing is embedded and arranged on the sliding plate, a first screw rod is arranged in the first screw rod bearing in a penetrating manner, one end of the first screw rod is connected with a screw rod motor, and the screw rod motor is fixedly arranged on the gear shaping seat.

Preferably, the gear-relieved driving mechanism comprises a motor seat and second screw rod bearings which are fixedly arranged on the portal frame, a gear-relieved motor is fixedly arranged on the motor seat, the output end of the gear-relieved motor is connected with a driving wheel, two second screw rod bearings are arranged, a second screw rod is arranged between the two second screw rod bearings, one end of the second screw rod is connected with a driven wheel, and the driven wheel is connected with the driving wheel through a belt.

Preferably, a screw rod sleeve is sleeved between the two second screw rod bearings on the second screw rod, and the screw rod sleeve is fixedly connected with the sliding plate.

Preferably, the waste collection device comprises a diversion trench and a sewage treatment tank, wherein the diversion trench is fixedly arranged on the side wall of the base, a water outlet of the diversion trench is communicated with the sewage treatment tank, and a screen is arranged at the water outlet of the diversion trench on the sewage treatment tank.

Preferably, the workbench assembly comprises a workbench body, the workbench body protrudes upwards to form a boss, a plurality of T-shaped grooves are formed in the boss along the length direction of the boss, baffles are enclosed around the workbench body, a drainage groove is formed between the baffles and the workbench body, a guide pipe is connected to the drainage groove, and the guide pipe is located above the drainage groove.

Preferably, the workbench driving mechanism comprises an oil cylinder fixedly arranged on the base, wherein the output end of the oil cylinder is connected with a workbench fixing ring, and the workbench fixing ring is fixedly connected with the workbench body.

Compared with the prior art, the utility model has the following beneficial effects:

1. The utility model provides a novel numerical control gantry gear shovel, which is simple in integral structure and reasonable in design, and is characterized in that a PLC (programmable logic controller) is arranged on a portal frame and is respectively connected with a gear shovel mechanism, a gear shovel driving mechanism, a waste collection device, a workbench assembly and a workbench driving mechanism, and controls the work of the gear shovel mechanism, the gear shovel driving mechanism, the waste collection device, the workbench assembly and the workbench driving mechanism, so that the automatic control is realized, and compared with the traditional semi-automatic control, the machining efficiency is higher, and the adjustment is more convenient.

2. According to the utility model, the waste collecting device is arranged on one side of the base and comprises the diversion trench and the sewage treatment tank, wherein the diversion trench is fixedly arranged on the side wall of the base, the water outlet of the diversion trench is communicated with the sewage treatment tank, the screen mesh is arranged at the water outlet of the diversion trench on the sewage treatment tank, the waste noble metal of a processed product is recovered through the screen mesh, the sewage treatment tank is used for decontaminating the waste cooling water, and the waste collecting device is integrated on the gear shovel, so that the occupied area of equipment is reduced.

3. According to the utility model, the first sliding rail is designed to be the inclined rail inclined by 45 degrees, so that the sliding rail has good stability compared with the traditional linear sliding rail, and meanwhile, the contact surface is reduced, so that the friction coefficient is reduced, the service life is prolonged, the maintenance cost is effectively reduced, and the sliding rail is high in practicability.

Drawings

FIG. 1 is an overall block diagram of the present utility model;

FIG. 2 is an exploded view of the tooth mechanism of the present utility model;

FIG. 3 is a block diagram of a tooth drive mechanism of the present utility model;

FIG. 4 is a block diagram of a waste collection device of the present utility model;

FIG. 5 is a block diagram of a table assembly of the present utility model;

fig. 6 is a structural view of the table driving mechanism of the present utility model.

Reference numerals and names in the drawings are as follows:

1. a portal frame; 2. a base; 3. a mounting groove; 4. a first slide rail; 5. a second slide rail; 6. a relieved tooth mechanism; 61. a sliding plate; 62. a third slide rail; 63. a fourth slide rail; 64. a tooth shoveling seat; 65. a relieved tooth knife; 66. a first lead screw bearing; 67. a first screw rod; 68. a screw motor; 7. a relieved tooth driving mechanism; 71. a motor base; 72. a second lead screw bearing; 73. a relieved tooth motor; 74. a driving wheel; 75. a second screw rod; 76. driven wheel; 77. a belt; 78. a screw rod sleeve; 8. a waste collection device; 81. a diversion trench; 82. a sewage treatment tank; 83. a water outlet; 84. a screen; 9. a workbench assembly; 91. a workbench body; 92. a boss; 93. a T-shaped groove; 94. a baffle; 95. drainage grooves; 96. a conduit; 10. a slide block; 11. a fifth slide rail; 12. a table driving mechanism; 121. an oil cylinder; 122. a workbench fixing ring; 13. a PLC controller; 14. a fixed rod; 15. a working step.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In the description of the embodiments of the present utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate description of the embodiments of the present utility model and simplify description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the embodiments of the present utility model, the meaning of "plurality" is two or more, unless explicitly defined otherwise.

In the embodiments of the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured" and the like are to be construed broadly and include, for example, either permanently connected, removably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the embodiments of the present utility model will be understood by those of ordinary skill in the art according to specific circumstances.

Referring to fig. 1, an embodiment of the present utility model is provided: the utility model provides a novel numerical control longmen gear spade machine, this numerical control longmen gear spade machine includes portal frame 1 and sets up in portal frame 1 below and passes the base 2 of portal frame 1 is provided with the mounting groove 3 of inwards sunkening on portal frame 1, be formed with first slide rail 4 and second slide rail 5 in the both sides of this mounting groove 3, wherein first slide rail 4 is 45 inclined rail, and it is provided with gear spade mechanism 6 to slide on first slide rail 4 and second slide rail 5, still be provided with in the mounting groove 3 and drive gear spade mechanism 6 along the gear spade actuating mechanism 7 of the length direction of first slide rail 4 and second slide rail 5, be provided with fifth slide rail 11 on the base 2 along its length direction, slide on this fifth slide rail 11 is provided with slider 10, fixed mounting has workstation subassembly 9 on slider 10, one side of base 2 still is provided with waste material collection device 8, integrates waste material collection device 8 on the gear spade machine, has practiced thrift the occupation of equipment, and the practicality is strong, still is provided with on base 2 and still is provided with workstation subassembly 9 along the length direction of drive mechanism 7, 13, PLC 3 and 13, and the PLC 3 and 13 is fixed with the workstation is realized in order to change the PLC and is equipped with the mechanical system and is provided with the mechanical system of 13, and is through 13, and is fixed with the mechanical system of drive mechanism of drive 13 on the PLC 13, and is 13.

Specifically, in order to facilitate the operation of the user, a working step 15 is provided on either side of the base 2.

Referring to fig. 1 again, in the gear shovel of the present utility model, when in operation, a workpiece to be processed is fixed on a workbench assembly 9, the workbench assembly 9 and the workpiece to be processed on the workbench assembly 9 are driven to move along the X-axis direction by a workbench driving mechanism 12, and meanwhile, the gear shovel driving mechanism 7 drives the gear shovel mechanism 6 to move along the Y-axis direction.

Referring to fig. 2, the tooth mechanism 6 in the drawing includes a sliding plate 61 slidably disposed on the first sliding rail 4 and the second sliding rail 5, a third sliding rail 62 and a fourth sliding rail 63 are disposed on the sliding plate 61, a tooth holder 64 is slidably disposed on the third sliding rail 62 and the fourth sliding rail 63, a tooth cutter 65 is fixedly disposed at the bottom of the tooth holder 64, a first screw rod bearing 66 is embedded and mounted on the sliding plate 61, a first screw rod 67 is disposed in the first screw rod bearing 66 in a penetrating manner, one end of the first screw rod 67 is connected with a screw rod motor 68, the screw rod motor 68 is fixedly mounted on the tooth holder 64, and when the screw rod motor 68 drives the first screw rod 67 to rotate, the tooth holder 64 can be driven to move up and down, movement of the tooth cutter 65 in the Z-axis direction is achieved, and a processed product is processed by the tooth cutter 65.

Referring to fig. 3, the relieved tooth driving mechanism 7 in the drawing includes a motor base 71 and a second screw rod bearing 72 that are fixedly installed on the portal frame 1, a relieved tooth motor 73 is fixedly installed on the motor base 71, a driving wheel 74 is connected to an output end of the relieved tooth motor 73, two second screw rod bearings 72 are provided, a second screw rod 75 is provided between the two second screw rod bearings 72, one end of the second screw rod 75 is connected with a driven wheel 76, and the driven wheel 76 is connected with the driving wheel 74 through a belt 77.

Specifically, a screw sleeve 78 is sleeved between the two second screw bearings 72 on the second screw 75, and the screw sleeve 78 is fixedly connected with the sliding plate 61.

Referring to fig. 3 again, by using the tooth driving mechanism 7 to drive the tooth mechanism 6 to move along the Y axis direction, more specifically, the tooth motor 73 drives the driving wheel 74 to rotate, the driving wheel 74 drives the second screw 75 to rotate through the belt 77, and when the second screw 75 rotates, the screw sleeve 78 can be driven to move along the length direction of the second screw 75, and further, the tooth mechanism 6 is driven to move, and here, it is required to be explained that the inner wall of the screw sleeve 78 is provided with threads adapted to the second screw 75.

Referring to fig. 4, the waste collection device 8 in the drawing includes a diversion trench 81 and a sewage treatment tank 82, wherein the diversion trench 81 is fixedly installed on the side wall of the base 2, and a water outlet 83 of the diversion trench 81 is communicated with the sewage treatment tank 82, a screen 84 is disposed at the water outlet 83 of the diversion trench 81 on the sewage treatment tank 82, waste noble metal of a processed product is recovered through the screen 84, waste cooling water is decontaminated through the sewage treatment tank 82, the waste collection device 8 is integrated on a gear shovel, the occupied area of equipment is reduced, a device for treating sewage is required to be provided in the sewage treatment tank 82, the sewage treatment device is a known prior art, and the structure of the sewage treatment device is not repeated here.

Referring to fig. 5, the table assembly 9 in the drawing includes a table body 91, the table body 91 protrudes upwards to form a boss 92, a plurality of T-shaped grooves 93 are formed on the boss 92 along the length direction thereof, a baffle 94 is enclosed around the table body 91, a drainage groove 95 is formed between the baffle 94 and the table body 91, a conduit 96 is connected to the drainage groove 95, the conduit 96 is located above the above-mentioned guiding groove 81, the processed product is fixed by the T-shaped grooves 93, and the chips and waste cooling water in the processing process flow to the conduit 96 through the drainage groove 95, and are discharged into the above-mentioned guiding groove 81 through the conduit 96.

Referring to fig. 6, the table driving mechanism 12 in the drawing includes an oil cylinder 121 fixedly mounted on the base 2, an output end of the oil cylinder 121 is connected with a table fixing ring 122, the table fixing ring 122 is fixedly connected with the table body 91, and the oil cylinder 121 drives the table fixing ring 122 to move along the X-axis direction, so as to further drive the table body 91 to move.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (9)

1. The utility model provides a novel numerical control longmen gear spading machine which characterized in that: including portal frame (1) and setting up in portal frame (1) below and pass base (2) of portal frame (1), be provided with on portal frame (1) indent mounting groove (3), be formed with first slide rail (4) and second slide rail (5) in the both sides of this mounting groove (3), slide on first slide rail (4) and second slide rail (5) and be provided with forming relieved tooth mechanism (6), still be provided with in mounting groove (3) and drive forming relieved tooth mechanism (6) along the length direction of first slide rail (4) and second slide rail (5) and remove forming relieved tooth actuating mechanism (7), be provided with fifth slide rail (11) on base (2) along its length direction, slide on this fifth slide rail (11) and be provided with slider (10), fixed mounting work platform chute subassembly (9) on slider (10), one side of base (2) still is provided with waste collection device (8), waste collection device (8) include guiding gutter (81) and sewage treatment guiding gutter (82), and the sewage treatment side wall (81) of side wall (81) are in fixed connection with water outlet (81) of base (82), a screen (84) is arranged at a water outlet (83) of the diversion trench (81) on the sewage treatment box (82), and a workbench driving mechanism (12) for driving the workbench assembly (9) to move along the length direction of the fifth sliding rail (11) is further arranged on the base (2).

2. The novel numerical control gantry gear shovel according to claim 1, wherein: still include PLC controller (13), PLC controller (13) pass through dead lever (14) fixed mounting on portal frame (1), and PLC controller (13) are connected with forming relieved tooth mechanism (6), forming relieved tooth actuating mechanism (7), waste collection device (8), workstation subassembly (9) and workstation actuating mechanism (12) respectively to control the work of forming relieved tooth mechanism (6), forming relieved tooth actuating mechanism (7), waste collection device (8), workstation subassembly (9) and workstation actuating mechanism (12).

3. The novel numerical control gantry gear shovel according to claim 1, wherein: the base (2) is provided with working steps (15) on either side.

4. The novel numerical control gantry gear shovel according to claim 1, wherein: the first sliding rail (4) is a inclined rail inclined by 45 degrees.

5. The novel numerical control gantry gear shovel according to claim 1, wherein: the gear shaping mechanism (6) comprises a sliding plate (61) which is arranged on a first sliding rail (4) and a second sliding rail (5) in a sliding mode, a third sliding rail (62) and a fourth sliding rail (63) are arranged on the sliding plate (61), a gear shaping seat (64) is arranged on the third sliding rail (62) and the fourth sliding rail (63) in a sliding mode, a gear shaping cutter (65) is fixedly arranged at the bottom of the gear shaping seat (64), a first screw rod bearing (66) is embedded and arranged on the sliding plate (61), a first screw rod (67) is arranged in the first screw rod bearing (66) in a penetrating mode, one end of the first screw rod (67) is connected with a screw rod motor (68), and the screw rod motor (68) is fixedly arranged on the gear shaping seat (64).

6. The novel numerical control gantry gear shovel according to claim 1, wherein: the gear shaping driving mechanism (7) comprises a motor base (71) and second screw rod bearings (72) which are fixedly mounted on the portal frame (1), a gear shaping motor (73) is fixedly mounted on the motor base (71), driving wheels (74) are connected to the output ends of the gear shaping motor (73), two second screw rod bearings (72) are arranged, a second screw rod (75) is arranged between the two second screw rod bearings (72), one end of each second screw rod (75) is connected with a driven wheel (76), and the driven wheel (76) is connected with the driving wheels (74) through a belt (77).

7. The novel numerical control gantry gear shovel according to claim 6, wherein: and a screw rod sleeve (78) is sleeved between the two second screw rod bearings (72) on the second screw rod (75), and the screw rod sleeve (78) is fixedly connected with the sliding plate (61).

8. The novel numerical control gantry gear shovel according to claim 1, wherein: the workbench assembly (9) comprises a workbench body (91), a boss (92) is formed by upward protruding of the workbench body (91), a plurality of T-shaped grooves (93) are formed in the boss (92) along the length direction of the boss, a baffle (94) is enclosed around the workbench body (91), a drainage groove (95) is formed between the baffle (94) and the workbench body (91), a guide pipe (96) is connected to the drainage groove (95), and the guide pipe (96) is located above the drainage groove (81).

9. The novel numerical control gantry gear shovel according to claim 1, wherein: the workbench driving mechanism (12) comprises an oil cylinder (121) fixedly arranged on the base (2), a workbench fixing ring (122) is connected to the output end of the oil cylinder (121), and the workbench fixing ring (122) is fixedly connected with the workbench body (91).