CN221016911U - Surface spraying equipment for copper wire processing - Google Patents
Surface spraying equipment for copper wire processing Download PDFInfo
- Publication number
- CN221016911U CN221016911U CN202322741673.XU CN202322741673U CN221016911U CN 221016911 U CN221016911 U CN 221016911U CN 202322741673 U CN202322741673 U CN 202322741673U CN 221016911 U CN221016911 U CN 221016911U
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- China
- Prior art keywords
- copper wire
- paint
- cavity
- wire processing
- operation panel
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 72
- 238000005507 spraying Methods 0.000 title claims abstract description 36
- 239000003973 paint Substances 0.000 claims abstract description 59
- 239000007921 spray Substances 0.000 claims abstract description 24
- 230000000149 penetrating effect Effects 0.000 claims abstract description 23
- 229910052802 copper Inorganic materials 0.000 claims abstract description 21
- 239000010949 copper Substances 0.000 claims abstract description 21
- 238000001816 cooling Methods 0.000 claims description 30
- 230000007246 mechanism Effects 0.000 claims description 11
- 238000002347 injection Methods 0.000 claims description 10
- 239000007924 injection Substances 0.000 claims description 10
- 238000004804 winding Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 3
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 210000002489 tectorial membrane Anatomy 0.000 claims 2
- 238000000576 coating method Methods 0.000 abstract description 39
- 239000011248 coating agent Substances 0.000 abstract description 38
- 230000005540 biological transmission Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 13
- 230000008569 process Effects 0.000 description 11
- 239000007888 film coating Substances 0.000 description 4
- 238000009501 film coating Methods 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000005571 horizontal transmission Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
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- Nozzles (AREA)
Abstract
The utility model discloses surface spraying equipment for copper wire processing, which belongs to the field of copper wire processing, and is characterized in that a wire penetrating paint coating cylinder which is used for penetrating copper wires and can be operated in a rotating mode is arranged, paint is sprayed out to a spraying cavity through a spray gun, and the paint falls on an inner coating film core exposed out of the spraying cavity, so that the inner coating film core transmits the paint to the copper wires in transmission.
Description
Technical Field
The utility model relates to the field of copper wire processing, in particular to surface spraying equipment for copper wire processing.
Background
The copper wire is a wire drawn by a hot rolled copper bar and is used for weaving a net, a cable, a copper brush filter screen and the like, in order to obtain additional physical/chemical properties such as wear resistance, corrosion resistance, heat insulation, electric conduction, insulation, sealing, lubrication and the like in the copper wire processing process, a coating with expected properties is applied to the surface of the copper wire, the copper wire surface is painted by a traditional mould method, a mould with a specific hole shape and size is used in the mould method, a through hole matched with the copper wire is arranged in the mould core, paint liquid film is formed on the copper wire surface after the copper wire passes through the through hole, and the copper wire is stained with the copper wire surface due to direct contact of the copper wire with the paint, so that the paint has larger adhesion quantity, is easy to cause a casting phenomenon and has poor continuity and uniformity;
therefore, we propose a surface spraying device for copper wire processing, which effectively solves some practical problems existing in the prior art.
Disclosure of utility model
The utility model aims to solve the problem that the paint is easy to smear by directly penetrating a copper wire into a through hole of a grinding core filled with paint in the prior art, and provides surface spraying equipment for copper wire processing.
The aim of the utility model can be achieved by the following technical scheme: a surface spraying device for copper wire processing comprises a pair of operation frames fixedly installed on an operation table, a wire penetrating paint coating cylinder for penetrating copper wires is embedded and rotated between the pair of operation frames, and a driving mechanism for rotationally driving the end part of the wire penetrating paint coating cylinder is installed on one of the operation frames;
The wire-penetrating paint-coating cylinder comprises an outer cylinder body and an inner film-coating core fixedly sleeved in the outer cylinder body, an injection cavity exposing the inner film-coating core is formed in the end wall of one side of the outer cylinder body, close to the driving mechanism, of the outer cylinder body, an injection assembly is installed at the upper end of the operating platform, the injection assembly comprises a collecting box installed at the upper end of the operating frame, a spraying ring sleeve fixedly connected with the outer cylinder body is sleeved on the collecting box, a spray gun arranged towards the injection cavity is embedded in the spraying ring sleeve, a pump connected with the spray gun is installed on the end wall of the operating frame, a storage box connected with the other end of the pump is further placed on the operating platform, a winding cylinder used for winding copper wires is arranged at one end, far away from the operating frame, of the operating platform, and a cooling box is arranged between the winding cylinder and the operating frame.
Further, the driving mechanism comprises a driving motor fixedly arranged on the outer end wall of the operating frame, a meshing gear set is rotatably embedded in the operating frame and consists of two gears in a meshing mode, one gear is fixedly sleeved on the outer end wall of the outer cylinder, and the driving end of the driving motor penetrates through the operating frame and is fixedly connected with the other gear.
Furthermore, the left end wall and the right end wall of the injection cavity are fixedly connected through reinforcing ribs, and the inner diameters of the end parts at two sides of the outer cylinder body are of conical structures with wide outside and narrow inside.
Further, the inner coating film core is made of porous high-permeability materials, paint is sprayed to the spraying cavity through the spray gun, the paint falls on the inner coating film core exposed out of the spraying cavity, and the inner coating film core has high permeability, so that the paint is transferred to the copper wires in the conveying process.
Further, a guide cover positioned below the spraying cavity is fixedly arranged at the inner bottom of the spraying ring sleeve, and the bottom of the guide cover is communicated with the inside of the collecting box through a guide pipe and is used for guiding and collecting redundant paint.
Further, the cooling box comprises an outer box body provided with a cooling cavity, an annular cavity positioned outside the cooling cavity is formed in the outer box body, the annular cavity is communicated with the cooling cavity through a plurality of air outlet holes formed in the annular cavity, and the outer end of the outer box body is externally connected with an air inlet pipe communicated with the annular cavity.
Compared with the prior art, the utility model has the advantages that:
(1) According to the scheme, the wire penetrating paint coating cylinder used for penetrating copper wires and capable of being rotationally operated is arranged, the paint is sprayed out of the spray cavity through the spray gun, the paint falls on the inner coating film core exposed out of the spray cavity, the inner coating film core transmits the paint to the copper wires in the transmission, and due to the fact that the wire penetrating paint coating cylinder is rotationally operated under the action of the driving mechanism, on one hand, the whole end face of the inner coating film core exposed in the spray cavity can be uniformly and continuously coated with the paint, and in the process of friction contact with the copper wires, the paint is transmitted to the copper wires, on the other hand, the copper wires are circumferentially rotated relative to the outer end face of the copper wires in the horizontal transmission process, so that the paint transmitted to the copper wires is coated along the circumference of the end face and the horizontal direction, and the continuity and uniformity of the paint on the outer surface of the copper wires are effectively improved.
(2) According to the scheme, the cooling box for cooling is additionally arranged in front of the winding cylinder, after the wire penetrating and paint coating cylinder is used for uniformly spraying the copper wire, the copper wire with paint moves into the cooling groove of the cooling box, and cold air is supplied into the cooling groove by the air inlet pipe, so that the paint on the end face of the copper wire is cooled and dried.
Drawings
FIG. 1 is a schematic view of the external structure of the present utility model;
FIG. 2 is a schematic view of the junction between a pair of operating frames and a threading paint roller according to the present utility model;
FIG. 3 is an overall cross-sectional view of the present utility model;
FIG. 4 is a schematic view of the structure of the threading paint roller of the present utility model;
Fig. 5 is a top and bottom cross-sectional view of the cooling box of the present utility model.
The reference numerals in the figures illustrate:
1. An operation rack; 2. threading and coating a paint cylinder; 21. an outer cylinder; 22. an inner film coated core; 3. a cooling box; 31. an outer case; 32. an annular cavity; 33. an air outlet hole; 34. an air inlet pipe; 4. winding up a winding drum; 5. copper wires; 6. a meshing gear set; 7. a driving motor; 8. spraying a ring sleeve; 9. a collection box; 10. a guide cover; 11. pumping; 12. a spray gun.
Detailed Description
The drawings in the embodiments of the present utility model will be combined; the technical scheme in the embodiment of the utility model is clearly and completely described; obviously; the described embodiments are only a few embodiments of the present utility model; but not all embodiments, are based on embodiments in the present utility model; all other embodiments obtained by those skilled in the art without undue burden; all falling within the scope of the present utility model.
Example 1:
The utility model discloses surface spraying equipment for copper wire processing, please refer to fig. 1-3, which comprises a pair of operation frames 1 fixedly installed on an operation table, a wire penetrating paint coating cylinder 2 for penetrating copper wires 5 is embedded and rotatably installed between the pair of operation frames 1, a driving mechanism for rotatably driving the end part of the wire penetrating paint coating cylinder 2 is installed on one operation frame 1, the driving mechanism comprises a driving motor 7 fixedly installed on the outer end wall of the operation frame 1, a meshing gear set 6 is rotatably embedded and installed in the operation frame 1, the meshing gear set 6 consists of two gears in a meshing manner, one gear is fixedly sleeved on the outer end wall of the wire penetrating paint coating cylinder 2, a driving end of the driving motor 7 penetrates into the operation frame 1 and is fixedly connected with the other gear, a rotating wheel is fixedly installed in the other operation frame 1 in a rotating manner with the other end part of the wire penetrating paint coating cylinder 2, the wire penetrating paint coating cylinder 2 is rotated along the axis direction of the driving mechanism, the copper wires 5 are penetrated out of the wire penetrating paint coating cylinder 2, the wire 5 is coated with paint by the wire penetrating paint coating cylinder 2, and the wire penetrating paint is uniformly coated in the paint coating process by the wire penetrating paint coating cylinder 2.
Referring to fig. 2-4, the threading paint coating cylinder 2 comprises an outer cylinder 21 and an inner film coating core 22 fixedly sleeved in the outer cylinder 21, an injection cavity exposing the inner film coating core 22 is formed in the end wall of one side of the outer cylinder 21 close to the driving mechanism, the left end wall and the right end wall of the injection cavity are fixedly connected through reinforcing ribs, the inner diameters of the end parts of the two sides of the outer cylinder 21 are of conical structures with wide outside and narrow inside, an injection assembly is mounted at the upper end of an operating platform and comprises a collecting box 9 mounted at the upper end of the operating platform 1, a spraying ring sleeve 8 sleeved on the outer side of the outer cylinder 21 is fixedly connected to the collecting box 9, a spray gun 12 arranged towards the injection cavity is embedded in the spraying ring sleeve 8, a pump 11 connected with the spray gun 12 is fixedly mounted on the end wall of the operating platform 1, and a storage box connected with the other end of the pump 11 is also placed on the operating platform.
The inner coating film core 22 is made of porous high-permeability materials, the paint is sprayed out to the spraying cavity through the spray gun 12, the paint falls on the inner coating film core 22 exposed out of the spraying cavity, the inner coating film core 22 has high permeability, so that the paint is transferred to the copper wire 5 in the conveying process, on one hand, the wire penetrating coating film cylinder 2 is favorable for uniformly and continuously attaching the paint to the inner coating film core 22 exposed out of the spraying cavity and uniformly transferring the paint to the copper wire 5 in the friction contact process with the copper wire 5, on the other hand, the copper wire 5 performs circumferential rotation relative to the outer end face of the copper wire 5 in the horizontal conveying process, the copper wire 5 not only realizes the paint smearing operation in the horizontal direction in the horizontal conveying process, but also realizes the circumferential smearing operation on the paint on the end face of the copper wire 5 by utilizing the rotation of the inner coating film core 22, and compared with the fact that the copper wire is directly penetrated and filled with the through hole of the paint, so that the continuity and uniformity of the paint on the outer surface of the copper wire 5 are effectively improved.
Referring to fig. 3 and 5, a guide cover 10 located below the spray cavity is fixedly installed at the bottom of the spray ring 8, and the bottom of the guide cover 10 is communicated with the inside of the collecting box 9 through a guide pipe for guiding and collecting the redundant paint.
The operation panel is gone up keeping away from handling frame 1 one end and is equipped with the rolling section of thick bamboo 4 that is used for carrying out the rolling to copper wire 5, be equipped with cooling tank 3 between rolling section of thick bamboo 4 and handling frame 1, cooling tank 3 is including the outer box 31 of seting up the cooling chamber, the annular chamber 32 that is located the cooling chamber outside has been seted up to the inside annular chamber 32 that has been seting up of outer box 31, the annular chamber 32 links to each other through a plurality of ventholes 33 that set up between the cooling chamber, and the external intake pipe 34 that is equipped with the annular chamber 32 and is linked together the setting of outer box 31 outer end, copper wire 5 motion to the cooling tank of cooling tank 3 in, utilize intake pipe 34 to supply cold air to the cooling tank in, realize cooling and drying treatment to the paint on the copper wire 5 terminal surface.
The working process and principle of the utility model are as follows:
Firstly, penetrating copper wires 5 to be treated into a wire threading paint-covering cylinder 2, carrying out traction and winding on the copper wires by utilizing a winding drum 4, starting a matched structure of a spray gun 12 and a pump 11, spraying paint from the spray gun 12 into an inner film-covering core 22 at a spray cavity, and simultaneously starting a driving motor 7 to realize synchronous rotation of the wire threading paint-covering cylinder 2 in the spraying process;
Paint is sprayed to the spraying cavity through the spray gun 12 and is adhered to the inner coating film core 22, the inner coating film core 22 transfers the paint to the copper wire 5 by virtue of rotary friction between the inner coating film core 22 and the copper wire 5, in the process, the copper wire 5 is continuously horizontally pulled in the wire-penetrating coating film cylinder 2, the paint on the end face of the copper wire 5 is horizontally and circumferentially smeared by the inner coating film core 22, the continuity and uniformity of the paint on the outer surface of the copper wire 5 are improved, the copper wire 5 after moving to the outside of the wire-penetrating coating film cylinder 2 is introduced into the cooling cavity of the cooling box 3, the cooling treatment is carried out on the copper wire 5 by cold air sprayed by the plurality of air outlet holes 33, and the painted and completely cooled copper wire 5 is wound by the winding cylinder 4.
The above; is only a preferred embodiment of the present utility model; the scope of the utility model is not limited in this respect; any person skilled in the art is within the technical scope of the present disclosure; equivalent substitutions or changes are made according to the technical proposal of the utility model and the improved conception thereof; are intended to be encompassed within the scope of the present utility model.
Claims (6)
1. Surface spraying equipment is used in copper wire processing, including a pair of handling frame (1) of fixed mounting on the operation panel, its characterized in that: a wire-penetrating paint-covering cylinder (2) for penetrating copper wires (5) is embedded and rotated between the pair of operation frames (1), and a driving mechanism for rotationally driving the end part of the wire-penetrating paint-covering cylinder (2) is arranged on one operation frame (1);
The utility model provides a wear silk to cover paint cartridge (2) including outer barrel (21) and fixed cover locate the inside interior tectorial membrane core (22) of outer barrel (21), offer on the end wall that outer barrel (21) is close to actuating mechanism one side with interior tectorial membrane core (22) naked outside spray chamber, spray assembly is installed to the operation panel upper end, spray assembly is including installing collecting box (9) in operation panel (1) upper end, fixedly connected with cover is located spraying ring cover (8) in outer barrel (21) outside on collecting box (9), inlay on spraying ring cover (8) and establish spray gun (12) of installing towards spray chamber setting, install pump (11) of connecting between spray gun (12), storage box on operation panel (1) end wall, be equipped with on operation panel upper end of keeping away from operation panel (1) and be used for carrying out winding receipts reel (4) to copper wire (5), be equipped with cooling tank (3) between receipts reel (4) and the operation panel (1).
2. The surface spraying device for copper wire processing according to claim 1, wherein: the driving mechanism comprises a driving motor (7) fixedly mounted on the outer end wall of the operating frame (1), a meshing gear set (6) is mounted in the operating frame (1) in a rotating embedded mode, the meshing gear set (6) is formed by meshing two gears, one of the gears is fixedly sleeved on the outer end wall of the outer cylinder body (21), and the driving end of the driving motor (7) penetrates into the operating frame (1) and is fixedly connected with the other gear.
3. The surface spraying device for copper wire processing according to claim 1, wherein: the left end wall and the right end wall of the injection cavity are fixedly connected through reinforcing ribs, and the inner diameters of the end parts at the two sides of the outer cylinder body (21) are of conical structures with wide outside and narrow inside.
4. The surface spraying device for copper wire processing according to claim 1, wherein: the inner film core (22) is made of porous high-permeability materials.
5. The surface spraying device for copper wire processing according to claim 1, wherein: the inner bottom of the spraying ring sleeve (8) is fixedly provided with a guide cover (10) positioned below the spraying cavity, and the bottom of the guide cover (10) is communicated with the inside of the collecting box (9) through a guide pipe.
6. The surface spraying device for copper wire processing according to claim 1, wherein: the cooling box (3) comprises an outer box body (31) provided with a cooling cavity, an annular cavity (32) positioned outside the cooling cavity is formed in the outer box body (31), the annular cavity (32) is communicated with the cooling cavity through a plurality of air outlet holes (33) formed in the cooling cavity, and an air inlet pipe (34) communicated with the annular cavity (32) is externally connected to the outer end of the outer box body (31).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322741673.XU CN221016911U (en) | 2023-10-12 | 2023-10-12 | Surface spraying equipment for copper wire processing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322741673.XU CN221016911U (en) | 2023-10-12 | 2023-10-12 | Surface spraying equipment for copper wire processing |
Publications (1)
Publication Number | Publication Date |
---|---|
CN221016911U true CN221016911U (en) | 2024-05-28 |
Family
ID=91178673
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202322741673.XU Active CN221016911U (en) | 2023-10-12 | 2023-10-12 | Surface spraying equipment for copper wire processing |
Country Status (1)
Country | Link |
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CN (1) | CN221016911U (en) |
-
2023
- 2023-10-12 CN CN202322741673.XU patent/CN221016911U/en active Active
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